Solid-state NMR study of intercalated species in poly(epsilon-caprolactone)/clay nanocomposites

The structure and dynamics of surfactant and polymer chains in intercalated poly(epsilon-caprolactone)/clay nanocomposites are characterized by (31)P magic-angle spinning (MAS) and (13)C cross-polarization MAS NMR techniques. To obtain hybrid materials with the low polymer content required for this study, in situ intercalative polymerization was performed by adapting a published procedure. After nanocomposite formation, the chain motion of the surfactant is enhanced in the saponite-based materials but reduced in the Laponite ones. Compared to the starting clay, the trans conformer population of the surfactant hydrocarbon chain in the nanocomposite decreases for the saponite systems. Mobility of the polymer chain is higher in the nanocomposites than in the bulk phase. The charge of the modified saponite does not significantly influence chain mobility in the nanocomposites.     

Microscopic morphology of chlorinated polyethylene-based nanocomposites synthesized from poly(epsilon-caprolactone)/clay masterbatches

Chlorinated polyethylene (CPE) nanocomposites were synthesized by melt blending clay-rich/poly(epsilon-caprolactone) (PCL) masterbatches to CPE matrices. The masterbatches were prepared following two synthetic routes: either PCL is melt-blended to the clay or it is grafted to the clay platelets by in situ polymerization. The microscopic morphology of the nanocomposites was characterized by X-ray diffraction, atomic force microscopy, transmission electron microscopy, and modulated temperature differential scanning calorimetry. When using free PCL, intercalated composites are formed, with clay aggregates that can have micrometric dimensions and a morphology similar to that of the talc particles used as fillers in commercial CPE. PCL crystallizes as long lamellae dispersed in the polymer matrix. When using grafted PCL, the nanocomposite is intercalated/exfoliated, and the clay stacks are small and homogeneously dispersed. PCL crystallizes as lamellae and smaller crystals, which are localized along the clay layers. Thanks to the grafting of PCL to the clay platelets, these crystalline domains are thought to form a network with the clay sheets, which is responsible for the large improvement of the mechanical properties of these materials.     

Poly(epsilon-caprolactone)/clay nanocomposites via “click” chemistry

Poly(epsilon-caprolactone)/clay nanocomposites were prepared by copper(I) catalyzed azide/alkyne cycloaddition (CuAAC) “click” reaction. In this method, ring-opening polymerization of epsilon-caprolactone using propargyl alcohol as the initiator has been performed to produce alkyne-functionalized PCL and the obtained polymers were subsequently attached to azide-modified clay layers by a CuAAC “click” reaction. The exfoliated polymer/clay nanocomposites were characterized by X-ray diffraction spectroscopy, thermogravimetric analysis and transmission electron microscopy.     

Effect of the intercalated cation on the properties of poly(o-methylaniline)/maghnite clay nanocomposites

A detailed study about the synthesis, characterization and properties of poly(o-methylaniline)(PoMea)/maghnite nanocomposites has been performed. Changes in the characteristics of the nanocomposites, depending on the intercalated cation between the clay layers before the synthesis, have been observed. Intercalated morphology has been detected by TEM in nanocomposites containing copper-treated maghnite (Magh-Cu), while when maghnite treated with strong acids was used (Magh-H); an exfoliated material has been obtained. Also, remarkable differences in the properties of the polymers have been observed by TG-MS and FTIR, suggesting that the polymer produced with Magh-H has a higher degree of branching. The electrochemical behavior of the polymers extracted from the nanocomposites has been studied by cyclic voltammetry. Good electrochemical response has been observed for PoMea grown into Magh-Cu but not for the one polymerized into Magh-H.     

Polymorphism behavior of poly(ethylene naphthalate)/clay nanocomposites

Thermally stable organically modified clays based on 1,3‐didecyl‐2‐methylimidazolium (IM2C10) and 1‐hexadecyl‐2,3‐dimethyl‐imidazolium (IMC16) were used to prepare poly(ethylene naphthalate) (PEN)/clay nanocomposites via a melt intercalation process. The clay dispersion in the resulting hybrids was studied by a combination of X‐ray diffraction, polarizing optical microscopy, and transmission electron microscopy. It was found that IMC16 provided better compatibility between the PEN matrix and the clay than IM2C10, as evidenced by some intercalation of polymer achieved in the PEN/IMC16‐MMT hybrid. The effects of clay on the crystal structure of PEN were investigated. It was found that both pristine MMT and imidazolium‐treated MMT enhanced the formation of the β‐crystal phase under melt crystallization at 200 °C. At 180 °C, however, the imidazolium‐treated MMT was found to favor the α‐crystal form instead. The difference in clay‐induced polymorphism behavior was attributed to conformational changes experienced by the clay modifiers as the crystallization temperature changes. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1040–1049, 2006     

Electron beam crosslinking of poly(ethylene-co-vinyl acetate)/clay nanocomposites

Effect of electron beam irradiation on the thermal and mechanical properties of poly(ethylene-co-vinyl acetate) (EVA)/clay nanocomposites prepared by melt blending method has been investigated. The hot set test results show that elongation at high temperature under static load decreased with the increase of irradiation dose. The tensile modulus increased continuously with increasing dose. While the tensile strength increased up to 100 kGy, it decreased with further increase in dose. The elongation at break decreased continuously with increasing dose. Thermogravimetric analysis showed that thermal stability of the EVA/clay nanocomposites improved with increasing dose. The improvement in the mechanical and thermal properties is attributed to the formation of radiation-induced crosslinking as evidenced by the gel content results.     

Intercalated poly(vinylidene fluoride)/clay nanocomposites: Structure and properties

The preparation and characterization of melt‐intercalated poly(vinylidene fluoride) (PVDF)/clay nanocomposites are reported. Organophilic clay (clay treated with dimethyl dihydrogenated tallow quaternary ammonium chloride) was used for the nanocomposite preparation. The composites were characterized with X‐ray diffraction (XRD), differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). XRD results indicated the intercalation of the polymer in the interlayer spacing. The incorporation of clay in PVDF resulted in the β form of PVDF. DSC nonisothermal curves showed an increase in the melting and crystallization temperatures along with a decrease in crystallinity. Isothermal crystallization studies show an enhanced rate of crystallization with the addition of clay. DMA indicated significant improvements in the storage modulus over a temperature range of ?100 to 150 °C. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 31–38, 2003     

Molecular dynamics simulations of nanocomposites based on poly(epsilon-caprolactone) grafted on montmorillonite clay

Intercalated and exfoliated models of polymer nanocomposites based on poly(epsilon-caprolactone) and functionalized montmorillonite clay are studied by means of molecular dynamics simulations. Intercalated and exfoliated models are considered for probing the structural characteristics of the corresponding nanocomposites prepared by melt intercalation and in situ polymerization, respectively. In the exfoliated system, the organization of the polymer chains onto the clay surface is examined in terms of the density profiles and the order parameter function. A layered structure can clearly be seen to form near the surface with density maxima higher than in amorphous poly(epsilon-caprolactone). This can be viewed as an increase in effective particle thickness, which can contribute to the outstanding gas barrier properties of the exfoliated nanocomposites. The comparison of the structures and energetics of the intercalated model with those of a nanocomposite model based on a nonfunctionalized clay indicates nearly similar characteristics. Nevertheless, the slight differences observed for the interfacial polymer density and clay- and surfactant-polymer binding energies can account for the differences in rheological measurements. The results also suggest that the difference in morphology obtained for the nanocomposites prepared by the two synthetic approaches can be ascribed to both a difference in interfacial polymer density and the formation of bridging polymer chain structures that hinder the exfoliation process.     

Methacrylate modified clays and their polystyrene and poly(methyl methacrylate) nanocomposites

Two methacrylate‐modified clays have been prepared and used to produce nanocomposites of polystyrene and poly(methyl methacrylate) by in situ polymerization. These nanocomposites have been characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), thermogravimetric analysis (TGA), cone calorimetry and the evaluation of mechanical properties. When the clay contains only a single methacrylate unit, the styrene system is exfoliated but methacrylate is intercalated. When two methacrylate units are present on the cation of the clay, both systems are exfoliated. TGA data show that the thermal stability of all the nanocomposites is improved, as expected. The relationships between the fire properties and nanostructure of the nanocomposites are complicated, as shown by cone calorimetry. The conclusions that one may reach using cone calorimetry do not completely agree with those from XRD and TEM. The evaluation of mechanical properties shows an increase in Young's modulus for all nanocomposites along with a decrease in elongation; tensile strength is decreased for methacrylate nanocomposites but increased for styrenics systems. Copyright © 2004 John Wiley & Sons, Ltd.     

Crystallization behavior and thermal stability of poly(trimethylene terephthalate)/clay nanocomposites

Poly(trimethylene terephthalate) (PTT)/montmorillonite (MMT) nanocomposites were prepared by the solution intercalation method. Two different kinds of clay were organomodified with an intercalation agent of cetyltrimetylammonium chloride (CMC). X‐ray diffraction (XRD) indicated that the layers of MMT were intercalated by CMC, and interlayer spacing was a function of the cationic exchange capacity of clay. The XRD studies demonstrated that the interlayer spacing of organoclay in the nanocomposites depends on the amount of organoclay. From the results of differential scanning calorimetric analysis, it was found that clay behaves as a nucleating agent and enhances the crystallization rate of PTT. The maximum enhancement of the crystallization rate for the nanocomposites was observed in nanocomposites containing about 1 wt % organoclay with a range of 1–15 wt %. From thermogravimetric analysis, we found that the thermal stability of the nanocomposites was enhanced by the addition of 1–10 wt % organoclay. According to transmission electron microscopy, the organoclay particle was highly dispersed in the PTT matrix without a large agglomeration of particles for a low organoclay content (5 wt %). However, an agglomerated structure did form in the PTT matrix at a 15 wt % organoclay content. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2902–2910, 2003     

Polymorphism behavior of poly(ethylene naphthalate)/clay nanocomposites: role of clay surface modification

The influence of clay surface modification on the polymorphism behavior of poly(ethylene naphthalate) (PEN)/clay nanocomposites was investigated via in situ Fourier transform infrared (FTIR) spectroscopy and X-ray diffraction. The results show that untreated clay has a heterogeneous nucleating effect on PEN and favors the beta-crystal form, while the surfactant 1-hexadecyl-2,3-dimethylimidazolium (IMC16) has a plasticization effect and tends to enhance the kinetically favored alpha-phase instead. In contrast, the nanocomposite (PEN/IMC16-MMT) formed from IMC16-treated clay (IMC16-MMT) exhibits a strong temperature-dependent polymorphic behavior, with the beta-phase being more favored at 200 degrees C, but the alpha-phase being preferred instead at 180 degrees C. In situ FTIR spectroscopy of PEN/IMC16-MMT reveals an abrupt change in the concentration of alpha- and beta-"crystalline conformers" between the two temperatures during the induction period of crystallization. This is attributed to the hindered formation of stable nuclei at the organoclay surface. In addition, surfactant degradation gives rise to a highly plasticized polymer/organoclay interface. The combination of the hindered heterogeneous nucleation and plasticization effects gives rise to the unique temperature-dependent polymorphism behavior in PEN/IMC16-MMT.     

Synthesis of polyurethane/clay intercalated nanocomposites

 A kind of polyurethane/organophilic montmorillonite (PU/OMT) nanocomposite based on polyether, OMT, phenylmethane diisocyante and diglycol was synthesized and characterized by X-ray diffraction (XRD) and high-resolution electron microscopy (HREM). A polyether/OMT hybrid was first prepared in a nanocomposite form as confirmed by XRD. It was shown that there is a multilayered structure consisting of alternating PU chains stacked with the layers of the silicate layers in the microstructure of the PU/OMT nanocomposite as confirmed by study of the XRD patterns and the HREM images. The contents of the hard segment of PU and OMT had an effect on the basal spacing of the PU/OMT nanocomposite. Received: 29 August 2000 Accepted: 16 February 2001     

Effect of flocculated structure on rheology of poly(butylene terephthalate)/clay nanocomposites

The microstructure and rheological property of poly(butylene terephthalate) (PBT)/epoxy/montmorillonite nanocomposites (PCNs) were investigated. For the study, PCNs were prepared by melt intercalation in clay content of 4 wt % and, epoxy loadings were varied from 2 to 4 wt %. The intercalated PCNs are characterized by different techniques such as transmission electron microscopy, Fourier transform infrared and rheology. It is interesting that the percolated tactoids network in the ternary hybrids becomes insensitive to the shear deformation with the addition of epoxy in contrast to that in the sample without epoxy, which can be attributed to the formation of a flocculated structure of clay tactoids because of the chain‐extension reactions between PBT matrix and epoxy and possible hydrogen bonding. The flocculated structure has influence on the rheological behavior of the hybrids remarkably, strengthening the percolated strong‐associated‐tactoids network and reducing the percolation threshold, while not changing the strain‐scaling. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2807–2818, 2005     

New insight into the crystallization behavior of poly(ethylene terephthalate)/clay nanocomposites

Crystallization behavior of poly(ethylene terephthalate) (PET)/clay nanocomposites has been investigated in terms of differential scanning calorimeter (DSC) analysis, polarizing optical microscopy (POM), and scanning electron microscopy (SEM) observation. The nanocomposites for investigation were prepared via in situ polycondensation. Crystalline morphologies were observed through POM and SEM. The nonisothermal and isothermal crystallization rates of different samples were determined for comparison based on DSC data. Secondary nucleation analysis was also performed based on bulk crystallization data derived from DSC analysis. The results revealed that nucleating abilities of montmorillonites (MMT) depended on the dispersion state of clay in matrix, the surface modification status, and the metallic derivatives released from MMT during in situ synthesis. The quantities of metallic elements released were measured by inductively coupled plasma (ICP) analysis. The results showed that the release of these metallic derivatives was also affected by surfactant molecules anchored on the surface of MMT. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2380–2394, 2008     

Influence of organic modifiers on morphology and crystallization of poly(ϵ‐caprolactone)/synthetic clay intercalated nanocomposites

ε‐caprolactone was polymerized in the presence of neat montmorillonite or organomontmorillonites to obtain a variety of poly(ε‐caprolactone) (PCL)‐based systems loaded with 10 wt % of the silicates. The materials were thoroughly investigated by different X‐ray scattering techniques to determine factors affecting structure of the systems. For one of the nanocomposites it was found that varying the temperature in the range corresponding to crystallization of PCL causes reversible changes in the interlayer distance of the organoclay. Extensive experimental and literature studies on this phenomenon provided clues indicating that this effect might be a result of two‐dimensional ordering of PCL chains inside the galleries of the silicate. Small angle X‐ray scattering and wide angle X‐ray scattering investigation of filaments oriented above melting point of PCL revealed that polymer lamellae were oriented perpendicularly to particles of unmodified silicate, while in PCL/organoclay systems they were found parallel to clay tactoids. Calorimetric and microscopic studies shown that clay particles are effective nucleating agents. In the nanocomposites, PCL crystallized 20‐fold faster than in the neat polymer. The crystallization rate in nanocomposites was also significantly higher than in microcomposite. Further research provided an insight how the presence of the filler affects crystalline fraction and spherulitic structure of the polymer matrix in the investigated systems. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2350–2367, 2007     

Poly(epsilon-caprolactone)/chitin and poly(epsilon-caprolactone)/chitosan blend films with compositional gradients: fabrication and their biodegradability

Poly(epsilon-caprolactone) (PCL)/chitin and PCL/chitosan blend films with compositional gradients were successfully fabricated by a dissolution/diffusion method; that is, repeatedly pouring the PCL/chitin (or PCL/chitosan) blend solutions, with variable composition, onto polysaccharide layers. The compositional gradient structure in the resulting films was characterized by polarized optic microscopy, ATR-FT-IR and trans-FT-IR microscopic spectroscopy. Enzymatic degradability of the PCL/chitin and PCL/chitosan blend films with compositional gradients in the presence of lysozyme was compared with those of homogeneous films and two-layer films. It was found that the degradation rate of PCL/chitin blend films with a compositional gradient was far lower than that of the neat chitin film, whereas the degradation rate of PCL/chitosan blend films with a compositional gradient was close to that of the neat chitosan film. The suppression of the chitosan crystallization, which accelerates the enzymatic degradation, at the surface of PCL/chitosan films with a compositional gradient was much more severe than that for PCL/chitin films with a compositional gradient.     

Effect of molecular interactions on the performance of poly(isobutylene-co-isoprene)/graphene and clay nanocomposites

Poly(isobutylene-co-isoprene) (IIR)/graphene and cloisite10A nanocomposites were prepared successfully and the resulting mechanical, rheological and barrier properties were carefully evaluated and compared. Chemical treatments like maleic anhydride grafting were used to improve the dispersion of the clay in the IIR matrix. Blends with different loading (20, 40, 60, and 80 %) of maleic anhydride grafted poly(isobutylene-co-isoprene) (MA-g-IIR) and IIR were made to maintain a balance between the beneficial polarity induced by MA grafting and the inevitable decrease in molecular weight (due to chain scission) induced by the free radical grafting process. The highest moduli, tensile strength and elongation at break were achieved in the case of a 60:40 ratio of MA-g-IIR (grafting degree 0.75)/IIR mixture with 5 phr of cloisite 10A. IIR/graphene nanocomposites exhibited higher reinforcement (Young’s moduli) and lower gas permeability compared to the optimized clay nanocomposites with same weight percentage. The filler–elastomer and filler–filler interactions deduced from rheology, stress relaxation and Payne effect experiments emphasize the reinforcing ability in IIR/graphene and MA-g-IIR/clay. XRD, SEM and TEM results further substantiated the results from the obtained micro structure of the nanocomposites. The improved performances of IIR/MA-g-IIR/clay and IIR/graphene were successfully correlated with interactions between the filler platelets and elastomer chains occurring in the nanocomposites.     

Crystallization, morphology, and dynamic mechanical properties of poly(trimethylene terephthalate)/clay nanocomposites

The poly(trimethylene terephthalate) (PTT)/clay nanocomposite has been successfully prepared via melt intercalation using a co-rotating twin screw extruder. The nanocomposite was characterized by wide angle X-ray diffraction (WAXD), transmission electron microscope (TEM), differential scanning calorimetry (DSC), polarized light microscope (PLM) and dynamic mechanical analysis (DMA). The nanocomposite forms an exfoliated structure, which can be observed by WAXD and TEM. The effect of clay layers on the crystallization behaviors of PTT was studied through isothermal and non-isothermal crystallization methods. The results suggest that the introduction of nanosize clay layers accelerates the crystallization rate of PTT and the clay layers act as nucleation agents. The morphology of spherulites was investigated with PLM and the result is well in agreement with crystallization kinetics. DMA shows that glass transition temperature (T_g) and storage modulus (E^′) of the PTT matrix of the nanocomposite are higher than those of pure PTT.     

Degradation of poly(ethylene terephthalate)/clay nanocomposites during melt extrusion: Effect of clay catalysis and chain extension

Organoclays with various contents of hydroxyl groups and absorbed ammonium were prepared and compounded with poly(ethylene terephthalate) (PET), forming PET/clay nanocomposites via melt extrusion. Dilute solution viscosity techniques were used to evaluate the level of molecular weight of PET/clay nanocomposites. Actually, a significant reduction in PET molecular weight was observed. The level of degradation depended on both the clay structure and surfactant chemistry in organoclays. The composites, based on clay with larger amount of hydroxyl groups on the edge of clay platelets, experienced much more degradation, because the hydroxyl groups acted as Brønsted acidic sites to accelerate polymer degradation. Furthermore, organoclays with different amounts of absorbed ammonium led to different extents of polymer degradation, depending upon the acidic sites produced by the Hofmann elimination reaction of ammonium. In addition, the composite with better clay dispersion state, which was considered as an increasing amount of clay surface and ammonium exposed to the PET matrix, experienced polymer degradation more seriously. To compensate for polymer degradation during melt extrusion, pyromellitic dianhydride (PMDA) was used as chain extender to increase the intrinsic viscosity of polymer matrix; more importantly, the addition of PMDA had little influence on the clay exfoliation state in PET/clay nanocomposites.     

Preparation of poly(propylene)/clay layered nanocomposites by melt intercalation from pristine montmorillonite (MMT)

Poly(propylene)/clay nanocomposites were prepared by melt intercalation, using pristine montmorillonite (MMT), hexadecyl trimethyl ammonium bromide (C16), poly(propylene) (PP) and maleic acid (MA) modified PP (MAPP), The nanocomposites structure is demonstrated using X‐ray diffraction (XRD) and high resolution electronic microscopy (HREM). Our purpose is to provide a general concept for manufacturing polymer nanocomposites by melt intercalation starting from the pristine MMT. We found different kneaders (twin‐screw extruder or twin‐roll mill) have influence on the morphology of the PP/clay nanocomposites. Thermogravimetric analysis (TGA) shows that the thermal stability of PP/clay nanocomposites has been improved compared with that of pure PP. Copyright © 2003 John Wiley & Sons, Ltd.