环氧化蓖麻油的合成及表征

采用酸性氧化铝做催化剂对蓖麻油(CO)进行环氧化,探索环氧化反应时间、反应温度和催化剂等不同条件对蓖麻油环氧化的影响,从而优化出合适的反应条件,采用傅立叶变换红外光谱法(FTIR)、热重分析法(TG)对制备的环氧化蓖麻油(ECO)的结构和性质等进行了研究。利用盐酸-丙酮法对环氧化产物进行环氧值的测定,结果表明,在优化条件下,即采用酸性氧化铝做催化剂,H₂O₂的滴加温度保持在50～55 ℃,反应温度65 ℃,反应时间控制在11.5 h,同时同时加入尿素做稳定剂,可以提高H₂O₂的利用率,使环氧化蓖麻油的环氧值达到2.094×10_-3 mol/g。 对ECO的性能表征结果表明,ECO粘度随着环氧值的增大而增大,随着温度的升高而降低。 ECO在250 ℃前能够基本保持稳定,而后开始分解,有3个明显的热分解阶段：250~390 ℃、390~470 ℃、470~580 ℃,ECO的热稳定性较好。     

Synthesis and Thermal Properties of Epoxidized Vegetable Oil

Summary: The novel potential epoxy resins, epoxidized soybean oil (ESO) and epoxidized castor oil (ECO), were synthesized and characterized. The cationic polymerization of ESO and ECO with a latent thermal catalyst, N‐benzylpyrazinium hexafluoroantimonate (BPH), was initiated at 80 and 50 °C, respectively. The cured ECO samples showed a higher T_g and lower coefficient of thermal expansion than those of ESO, due to the higher intermolecular interaction in the ECO/BPH system.

Relationships between ESO or ECO conversion and temperature in the polymerization with 1 wt.‐% BPH for 2 h.     

Development of completely bio‐based epoxy networks derived from epoxidized linseed and castor oil cured with citric acid

Bio‐based epoxy resins were synthesized from nonedible resources like linseed oil and castor oil. Both the oils were epoxidized through in situ method and characterized via Fourier transform infrared and ¹H‐NMR. These epoxidized oils were crosslinked with citric acid without using any catalyst and their properties compared with diglycidyl ether of bisphenol A‐epoxy. The tensile strength and modulus of epoxidized linseed oil (ELO) were found to be more than those of epoxidized castor oil (ECO)‐based network. However, elongation at break of ECO was significantly higher than that of both ELO and epoxy, which reveals its improved flexibility and toughened nature. Thermogravimetric analysis revealed that the thermal degradation of ELO‐based network is similar to that of petro‐based epoxy. Dynamic mechanical analysis revealed moderate storage modulus and broader loss tangent curve of bio‐based epoxies confirming superior damping properties. Bioepoxies exhibit nearly similar contact angle as epoxy and display good chemical resistant. The preparation method does not involve the use of any toxic catalyst and more hazardous solvents, thus being eco‐friendly.     

Synthesis and Photoinitiated Cationic Polymerization of Epoxidized Castor Oil and Its Derivatives

ABSTRACT

In this communication we describe the synthesis of epoxidized castor oil (ECO) as an interesting and inexpensive biorenewable monomer by an efficient and low cost epoxidation process. Also described are studies of the photoinitiated cationic polymerization of ECO using diaryliodonium salt photoinitiators. The influence of the structure and the concentration of the photoinitiator on the polymerization are reported. The ability of photosensitizers to accelerate the photopolymerization was also studied. Studies comparing the photopolymerization behavior of ECO with other commercially available epoxidized linseed and soybean oils and with other types of synthetic epoxy monomers were conducted. The excellent reactivity of ECO can be ascribed to the presence of both epoxy and hydroxyl groups in the molecule which permits this material to polymerize mainly by an activated monomer mechanism.

     

Synthesis and Characterization of Acrylated Epoxidized Castor Oil Nanocomposites

Renewable resource-based epoxidized castor oil (ECO) was synthesized and used as a prime material to develop acrylated epoxidized castor oil (AECO) networks. AECO nanocomposites were prepared by the sol-gel method from organo-modified montmorillonite (OMMT) clay and silane. It was found that the AECO/1 wt.% OMMT system increased in tensile strength from 28 to 37 MPa and flexural strength from 54 to 63 MPa as compared with the AECO system. The non-isothermal cure kinetics of the bio-based systems was studied using differential scanning calorimetry. The activation energy of the AECO/OMMT system obtained from Kissinger and Flynn-Wall-Ozawa models is lower than that of AECO system.     

Synthesis and Characterization of a Bio-Based Resin from Linseed Oil

Summary: The use of renewable raw materials in the polymer industries is becoming increasingly popular because of environmental concerns and the need to substitute fossil resources. Plant oils with triglyceride backbones can be chemically modified and used to synthesize polymers from renewable resources (biopolymers). In the present study, linseed oil was epoxidized using a chemo-enzymatic method based on Candida Antarctica lipase B (CALB) as a biocatalyst and the modified linseed oil was cured using maleinated linseed oil and a commercial polyamide resin. The amount of epoxidation achieved depended on the amount of lipase used and was determined by infrared (IR) and nuclear magnetic resonance (NMR) spectroscopies. With 20% (weight per weight) catalyst concentration based on the wt % of oil a degree of epoxidation of > 90% was achieved. The cross-linking reaction of epoxidized linseed oil with the maleinated linseed oil and the polyamide resin was studied using differential scanning calorimetry (DSC). DSC traces showed that an increase in epoxidation degree lead to larger values for the exothermic enthalpy integrals of the curing reactions and hence to a higher reactivity of the linseed oil towards the cross-linking agents.     

Poly(Ether sulfone)s made from 4,4′-dihydroxystilbene and 4,4′-difluorodiphenylsulfone: Synthesis,crosslinking, and epoxidation with hydrogen peroxide

High molecular weight polymers from trans-4,4′-dihydroxystilbene, bisphenols, and 4,4′-difluorodiphenylsulfone were synthesized by a nucleophilic displacement reaction using DMAc as solvent in the presence of potassium carbonate. Characterization and crosslinking studies of these polymers were carried out by DSC, TGA, TMA, x-ray diffraction, and solution and solid NMR. It was found that all polymers can be crosslinked to some extent on heating to 350°C. We also studied the epoxidation of these polymers with hydrogen peroxide in the presence of methyltrioctylammonium tetrakis (diperoxotungsto) phosphate (3—) as the catalyst in a biphasic system. The epoxidized polymers are thermally cross-linkable. Very efficient crosslinking was obtained by heating the epoxidized polymers at 350°C under nitrogen. © 1995 John Wiley & Sons, Inc.     

Synthesis and characterization of itaconic‐based epoxy resins

A trifunctional epoxy resin from itaconic acid (TEIA) was synthesized from a renewable resource‐based itaconic acid by allylation of itaconic acid to form diallyl itaconate by using m‐chloroperoxybenzoic acid as oxidizing agents followed by epoxidation of allylic C═C bond of diallyl itaconate methylhexahydropthalic anhydride as curing agent in the presence of 2‐methyl imidazole as a catalyst. The chemical structure of the synthesized resins was confirmed by Fourier transform infrared and nuclear magnetic resonance (¹H‐NMR and ¹³C‐NMR) spectroscopy analysis. The mechanical, thermal, and rheological performances of the TEIA were also investigated and compared with diglycidyl ether of bisphenol A and a plant‐based epoxidized soybean oil bioresin cured with the same curing agent. The higher epoxy value of 1.02, lower viscosity (0.96 Pa s at 25°C), higher mechanical, and higher curing reactivity toward methylhexahydropthalic anhydride of TEIA as compared with epoxidized soybean oil and comparable with diglycidyl ether of bisphenol A demonstrated significant evidence to design and develop a novel bio‐based epoxy resin with high performance to substitute the petroleum‐based epoxy resin.     

生物油脂新型环氧化过程及机理研究

以金属有机化合物甲基三氧化铼(MTO)为催化剂, 双氧水为氧化剂新型化学方法合成环氧大豆油. 详细考察了催化剂在双氧水、溶剂和助剂等因素下的催化性能. 研究了该催化体系在其他油脂环氧化中的应用, 环氧产物的选择性在99%以上. 采用红外光谱法(IR)对产品进行表征. 通过紫外-可见分光光度法(UV-Vis)对催化剂的研究, 发现催化剂(MTO)在催化环氧化过程中形成催化中间体, 且催化活性很高. 对催化剂和双氧水相互作用机理及新型环氧化反应的机理进行了初步研究.     

Cationic polymerization and physicochemical properties of a biobased epoxy resin initiated by thermally latent catalysts

The cationic polymerization and physicochemical properties of a biobased epoxy resin, epoxidized castor oil (ECO), initiated by N-benzylpyrazinium hexafluoroantimonate (BPH) and N-benzylquinoxalinium hexafluoroantimonate (BQH) as thermally latent catalysts were studied. As a result, BPH and BQH show an activity at different temperatures in the present systems. The cured ECO/BPH system showed a higher glass transition temperature, a lower coefficient of thermal expansion, and higher thermal stability factors than those of the ECO/BQH system. On the other hand, the mechanical properties of the ECO/BQH system were higher than those of the ECO/BPH system. These have been attributed to the differences in crosslinking level of cured resins, which were induced by the different activity of the latent catalysts.     

4-Vinylbenzenesulfonic acid adduct of epoxidized soybean oil: Synthesis, free radical and ADMET polymerizations

In this work new radically polymerizable triglyceride based monomers were synthesized by the reaction of epoxidized methyl oleate (EMO) and epoxidized soybean oil (ESO) with 4-vinyl benzene sulfonic acid (4VBSA). The products are 1-(4-vinylbenzene sulfonyl)oxy-2-alkonols of epoxidized soybean oil (SESO) and 1-(4-vinylbenzene sulfonyl)oxy-2-alkonols of epoxidized methyl oleate (SEMO). These adducts were characterized by ¹H NMR, ¹³C NMR, IR and CHNS elemental analysis. SESO was found to contain, on the average, 2.47 4VBSA units per triglyceride. SESO was free radically polymerized and co-polymerized with styrene and the mechanical and thermal properties of the resulting thermosets were determined by DMA, DSC and TGA. SEMO was used as a model compound to determine the efficiency of metathesis catalysts for these fatty acid derivatives. The second generation Hoveyda–Grubbs catalyst was found to give best yields. ADMET polymerization of SESO with this catalyst with and without solvent gave ∼80% yield of a thermoset polymer. Polymers obtained by free radical route swelled in water at room temperature, and hydrolyzed in water at 60 °C.     

Synthesis of environmental benign biolubricant from wild castor seed by reactive extraction and optimization

Castor oil alkyl esters are a possible biolubricant since they contain 90% hydroxyl fatty acid, which improves the oil's lubricity. Due to the limitations of the conventional approach, castor oil propyl ester (COPE) from wild castor seed was synthesized by reactive extraction. The factors influencing yield of reaction was optimised by response surface methodology to obtain a high yield. The influence of amount of catalyst, propanol to oil proportion, temperature, and rotating speed on castor oil propyl ester yield was investigated using a central composite design.The optimised reaction condition is propanol to oil molar proportion of 275: 1 with 1.5 wt% of catalyst loading at 90 °C and rotating speed of 450 rpm with COPE yield of 78.6% in 3hrs. Physico-chemical properties of alkyl esters were determined. COPE can be employed as a bioadditive to ultra-low sulphur diesel fuels due to its high lubricity.     

Enzymatic epoxidation of soybean oil in the presence of perbutyric acid

Enzymatic epoxidation of vegetable oils using a long chain fatty acid as an active oxygen carrier could produce a desirable epoxy oxygen group content (EOC); however, the acid value (AV) of final epoxidized oil is too high. The present study was to investigate the effect of different fatty acids with varying length of carbon chain on EOC and AV of the final epoxidized soybean oil (ESO); finding butyric acid was the choice of active oxygen carrier when hydrogen peroxide was used as an oxygen donor in the presence of lipase Novozyme 435. And in situ IR was used to monitor the epoxidation process, which revealed that the formation of perbutyric acid was the key step in the whole reaction. The epoxidation process was optimized as follows: molar ratio of butyric acid/C=C bonds of 0.19:1, 8% of immobilized lipase Novozyme 435 load (relative to the weight of soybean oil) and molar ratio of H₂O₂/C=C bonds of 3.5:1, reaction time of 4 h and reaction temperature of 45 °C. Under these conditions, ESO with a high EOC (7.62 ± 0.20%) and a lower AV value (8.53 ± 0.18 mgKOH/g) was obtained. The oxriane conversion degree was up to 97.94%.     

Synthesis of Maleated Ionomers via Ring‐Opening Reaction of Epoxidized (Styrene‐Butadiene‐Styrene) Triblock Copolymer with Potassium Hydrogen Maleate and Study of their Properties

A novel method for synthesizing maleated ionomer of (styrene‐butadiene‐styrene) triblock copolymer (SBS) from epoxidized SBS was developed. The epoxidized SBS was prepared via epoxidation of SBS with performic acid formed in situ by 30% H₂O₂ and formic acid in cyclohexane in the presence of polyethylene glycol 600 as a phase transfer catalyst. The maleated ionomer was obtained by a ring‐opening reaction of the epoxidized SBS solution with an aqueous solution of potassium hydrogen maleate. The optimum conditions for the ring‐opening reaction and some properties of the ionomers were studied. It is necessary to use phase transfer catalyst, ring‐opening catalyst and a pH regulator (dipotassium maleate) for obtaining the epoxy group conversion over 90%. The product was characterized by FTIR spectrophotometry and transmission electron microcroscopy (TEM) to be an ionomer with domains of maleate ionic groups. With increasing ionic groups, the water absorbency and the dilute solution viscosity of the ionomer increase, whereas the oil absorbency decreases. The tensile strength and ultimate elongation of ionomers increase with ionic group content and are higher than those of the original SBS without using any ionic plasticizer, which is usually used with the sulfonated ionomer. The ionomers with 1.2–1.7 mmol ionic groups/g exhibit optimum mechanical properties and behave as thermoplastic elastomers. The ionomer can be used as a compatibilizer for the blends of SBS with oil resistant chlorohydrin rubber (CHR). Addition of 3 wt% ionomer to the blend can increase the tensile strength and ultimate elongation of the blend optimally. The compatibility of the blends enhanced by adding the ionomer was shown by scanning electron microscopy (SEM). The blend of equal weight of SBS and CHR compatibilized by the ionomer behaves as a toluene resistant thermoplastic elastomer.     

无机钛硅原料体系合成TS-1催化丙烯环氧化反应

研究了无机钛硅原料体系合成的ＴＳ－１催化丙烯环氧化的反应,并与经典法、修正法制得样品的催化性能进行了比较。考察了搅拌、Ｎａ２ＣＯ３加入量、反应时间、反应温度、双氧水加量、催化剂量及溶剂等对丙烯环氧化反应的转化率、选择性等的影响,并初步探讨了无机钛硅原料合成的ＴＳ－１的再生性能。结果表明,对于丙烯环氧化反应,无机钛硅原料合成ＴＳ－１样品与经典法和修正法制取样品的催化性能相当;反应条件对丙烯环氧化反应     

Epoxidation of styrene–butadiene–styrene block copolymer and use for gas permeation

The epoxidation of styrene–butadiene–styrene triblock copolymer (SBS) by an in situ generated peracid method is discussed. The presence of an acid acting as catalyst led to side reaction. The reactivities of internal double bonds (the 1, 4-structure) were higher than those of the vinyl bonds (the 1, 2-structure). In the 1, 4-structure, the reactivities of cis-structure were higher than those of trans-structure. The oxirane weight content and total oxygen weight content were determined by titration and element analysis, respectively. The cohesive energy, solubility parameter, and the glass transition temperature of epoxidized SBS increased with increasing total oxygen weight content. But the molecular weight between crosslinking points decreased resulting in an increase of crosslinking density with increasing total oxygen weight content. The changes of properties of epoxidized SBS reduced the gas permeability of oxygen and nitrogen through epoxidized SBS membrane, but increased the gas selectivity between oxygen and nitrogen. When the operating temperature of gas permeation was increased, the permeability of oxygen and nitrogen increased but the selectivity decreased. For epoxidized SBS containing 7.35 wt % oxygen content, the activation energy was 9 and 12.2 kcal/mol for oxygen and nitrogen, respectively.     

席夫碱钼(Ⅵ)配合物的制备及催化大豆油环氧化

以水杨醛和邻氨基酚为起始原料, 合成了N-亚水杨醛基-2-氨基苯酚配体(H₂SAP); H₂SAP与乙酰丙酮钼的无水乙醇溶液反应, 制得席夫碱钼(Ⅵ)配合物MoO₂(SAP)(EtOH); 采用元素分析、红外光谱、紫外光谱、¹H NMR及热重分析对配合物进行了表征. 以MoO₂(SAP)(EtOH)为催化剂, 研究了其催化合成环氧大豆油的催化性能, 考察了氧源种类、反应温度、反应时间及溶剂/助剂等因素对环氧化反应的影响. 结果表明, 以65%(质量分数)叔丁基过氧化氢(65% TBHP)为氧源, 在80℃时反应4 h, 转化率和选择性分别为43.0%和67.2%, MoO₂(SAP)(EtOH)在催化体系中表现出强烈的助剂效应, 当加入强给电子配体咪唑时, 环氧产率显著降低. 同时对该配合物催化环氧化机理进行了初步探讨.     

Epoxidation of unsaturated FAMEs obtained from vegetable source over Ti(IV)-grafted silica catalysts: A comparison between ordered and non-ordered mesoporous materials

The liquid-phase epoxidation of mixtures of fatty acid methyl esters (FAMEs) over titanium-containing silica materials, using tert-butylhydroperoxide (TBHP) as oxidant, is here reported. The mixtures were obtained from vegetable renewable source, i.e. from high-oleic sunflower oil, coriander oil, castor oil and soya-bean oil. The influence of the nature and the position of functional groups on the C-18 chain of the FAMEs was studied. Very high activity and selectivity were obtained in the epoxidation of castor and soya-bean oil methyl esters in a reaction medium free from organic acids. Ti–MCM-41 (an ordered mesoporous titanium-grafted silica) displayed in this case, for the first time, superior performances, from a synthetic point of view, with respect to non-ordered mesoporous titanosilicates.     

Biobased epoxy/carbon fiber composites: Effect on mechanical,thermo-mechanical and morphological properties

Biobased epoxy was synthesized from diglycidyl ether of bisphenol A (DGEBA) and epoxidized castor oil (ECO) at a ratio of 80:20. Carbon fiber (CF) was used as a reinforcing agent to fabricate composites using biobased epoxy as matrix. Mechanical, Thermal and morphological properties of neat epoxy and biobased epoxy composites were investigated. Mechanical test results revealed that the composites prepared using five plies were higher than those with three plies and one ply respectively. This phenomenon revealed the effective reinforcing effect of carbon fiber due to its higher strength and higher crosslinking density. The composites also demonstrate high damping behavior as compared with neat epoxy and biobased epoxy blend. With increasing number of plies the composites thermal properties also shows an improvement. The SEM micrographs of the composites depicted that the biobased epoxy was fully adhered to the carbon fiber, thus representing a strong interface between CF/epoxy matrix.     

“Green polyethylene” and curauá cellulose nanocrystal based nanocomposites: Effect of vegetable oils as coupling agent and processing technique

Cellulose nanocrystals (CNC) were prepared from curauá fibers via acid hydrolysis, and used as reinforcing phase for high‐density biopolyethylene (HDBPE) or green polyethylene. Castor oil (CO), epoxidized soybean oil (ESO) and epoxidized linseed oil (ELO) were chosen as compatibilizers for this study. Nanocomposites reinforced with CNC (3, 6, and 9 wt %) were processed by extrusion, using CO (3, 6, and 9 wt %) to evaluate its action as CNC dispersing agent in the HDBPE matrix. From the results obtained for these films, the CNC and oil contents were set at 3 wt%. In addition to CO, ELO, and ESO were also used, and besides processing by extrusion, extrusion/hot‐pressing process was also considered, in order to compare the two processing techniques. The nanocomposites were characterized by microscopic, thermal, mechanical, and rheological analyses. The presence of oil leads to less opaque films and improved dispersion. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1010–1019