Synthesis,rheology, and morphology of nylon‐11/layered silicate nanocomposite

Exfoliated nylon‐11/layered silicate nanocomposites were prepared via in situ polymerization by dispersing organoclay in 11‐aminoundecanoic acid monomer. The original clay was modified by a novel method with 11‐aminoundecanoic acid. In situ Fourier transform infrared spectroscopy results show that stronger hydrogen bonds exist between nylon‐11 and organoclay than that of between nylon‐11 and original clay. The linear dynamic viscoelasticity of organoclay nanocomposites was investigated. Before taking rheological measurements, the exfoliated and intercalating structures and the thermal properties were characterized using X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry, and thermogravimetric analysis. The results show that the clay was uniformly distributed in nylon‐11 matrix during in situ polymerization of clay with 4 wt % or less. The presence of clay in nylon‐11 matrix increased the crystallization temperature and the thermal stability of nanocomposites prepared. Rheological properties such as storage modulus, loss modulus, and relative viscosity have close relationship with the dispersion favorably compatible with the organically modified clay. Comparing with neat nylon‐11, the nanocomposites show much higher dynamic modulus and stronger shear thinning behavior. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2161–2172, 2006     

Oxygen barrier properties of organic montmorillonite modified polyamide 11/Poly (vinyl alcohol) films

Organic montmorillonite (OMMT) nano‐platelets were exfoliated and well dispersed in fully bio‐based polyamide 11/Poly(vinyl alcohol) (PA11/PVA) blends. Significantly lower oxygen permeation rates (OTR) were detected for the PA11_72.5PVA_27.5OMMT_x films than those of PA11 and PA11_72.5PVA_27.5 films. An extremely low OTR of 0.218 cm³/m²·day·atm was found for PA11_72.5PVA_27.5OMMT₁ film modified with 1 PHR optimum concentration of well dispersed OMMT nano‐platelets. Similarly, the free volume characteristics evaluated for PA11_72.5PVA_27.5OMMT_x film series reduced to a minimum as the OMMT concentration reached the optimum value. As revealed by dynamic mechanical and differential scanning calorimetric analyses of PA11_72.5PVA_27.5OMMT_x film series, all dynamic glass transition temperature (T_g), melting temperature (T_m) and percentage crystallinity (W_c) values of PA11_72.5PVA_27.5OMMT_x films were noticeably higher than those of PA11_72.5PVA_27.5 film without addition of OMMT. In fact, T_gs, T_ms and W_cs evaluated for PA11_72.5PVA_27.5OMMT_x films increased to a maximum, as their OMMT reached the optimum concentration. The considerably enhanced oxygen barrier resistance found for PA11_72.5PVA_27.5OMMT_x films was ascribed to the considerably reduced free volume characteristics and much longer permeation path caused by impermeably OMMT nano‐platelets well dispersed in PA11_72.5PVA_27.5OMMT_x films.     

Preliminary FTIR study of swelling of oriented polyamide 11 samples

The MIR spectra of oriented films of polyamide 11, swollen with various organic liquids, have been investigated by Fourier transform infrared spectroscopy. The main modifications result from the interaction of the amide groups with polar organic molecules. The vibration modes involving the NH and CO stretchings, i.e. amide A and B and amide I bands, are deeply modified by swelling.     

Study of thermal property changes of biopol/polyamide 11 blends during biodegradation in compost

Polymer blends of poly(β-hydroxybutyrate-co-b-hydroxyvalerate) (Biopol) with polyamide 11, possessing copolyester continuous phase, were degraded during 25 weeks in compost. The biodegradation was followed by mass loss and melting enthalpy measurements. The degradability was primary dependent on the hydroxyvalerate content in the blend. This revised version was published online in July 2006 with corrections to the Cover Date.     

Creep behavior of in-service flexible flowline polyamide 11

The high cost (material, service, and production loss) involved to substitute a condemned flexible pipe whose pressure sheath has reached its theoretical preconized service life has motivated this study. Therefore, the main objective is to propose a constitutive equation for in-service aged polyamide 11 (PA11) describing the creep behavior as a function of temperature, stress level, and Corrected Inherent Viscosity (CIV), this latter parameter representing the level of material degradation due to hydrolysis. The constitutive equation may be employed for gap spanning analysis and also to subsidize the decision to extend the operational life of flexible pipes that have experienced more severe conditions or have been used for a longer time than designed. The current models to assess the remaining life of the sheath are based only on a single property decay based on corrected intrinsic viscosity (CIV) curves obtained from laboratory tests. To compare the result from the life-prediction model in use and the material mechanical behavior, an experimental campaign was performed using polyamide 11 (PA 11) samples retrieved from a 6″ gas production flexible flowline, which theoretically had reached a full-damaged condition after nearly 3 years operating at higher than specified temperature (80 °C). Dog-bone geometry specimens were machined from the internal, intermediate, and external layers of the flexible flowline pressure sheath. Once polymers are excellent thermal insulators, it was assumed that the material operated under different temperatures within the thickness and, therefore, presents different degradation degrees. CIV, tensile, and creep analyses were performed, confirming that the behavior is different for each region within the thickness of the pressure sheath. Differential scanning calorimetry (DSC), thermogravimetry analyses (TGA), and dynamic thermomechanical analysis (DMA) were performed to comparatively characterize the degree of crystallinity, amount of extractables and morphology of each section. A creep behavior model considering the gradient difference in the material is proposed. It is concluded that aging is different across the liner thickness, and the PA11 creep behavior may be expressed as a function of the CIV, temperature, and stress.     

Investigation of the effects of silicate modification on polymer‐layered silicate nanocomposite morphology

The morphological behavior of a series of polymer‐layered silicate nanocomposites (PLSNs) has been investigated. The goal was to probe the effect of “textured” silicate surfaces on PLSN morphology. The nanocomposites were fabricated by mixing montmorillonite clay that was carefully modified with tailor‐made polystyrene (PS) surfactants into a PS homopolymer matrix, where the chemical similarity of the matrix polymer and surfactants assures complete miscibility of surfactant and homopolymer. To examine the effect of silicate surface “texture,” clay was modified with combinations of long and short surfactants. The samples were then direct melt annealed to allow the equilibrium morphology to develop, and characterized by small‐angle X‐ray scattering. Based on the implications of the Balazs model and other work on the wetting behavior of polymer melts with longer surfactants and textured surfaces we expected that the intercalation of the homopolymer matrix material into the modified clay would be promoted. Extensive characterization of both the modified clays as well as the resultant nanocomposites clearly show that the modified clays exhibit a high degree of order, but also that only phase‐separated morphologies are formed in the corresponding nanocomposites. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4075–4083, 2004     

Dynamic rheo-optical characterization of uniaxially oriented polyamide 11

Dynamic mechanical analysis, coupled with polarized step-scan FTIR transmission spectroscopy, has been used to monitor the submolecular motional behavior of uniaxially oriented polyamide 11. The dynamic in-phase spectra depend upon the morphology of the samples as well as on the polarization direction of the infrared radiation. The lineshape features of the dynamic in-phase spectra and their relationship to sample deformation are analyzed on the basis of changes of the internal coordinates, the reorientation movement of several functional groups, and the thickness change of the film during the stretching cycle. Dynamic infrared spectra are helpful for deconvolution of overlapping bands on the basis of their different responses to the external perturbation, which sometimes cannot be resolved well by derivative spectroscopy or curve-fitting analysis. The lineshape features have been used to follow microstructural changes after isothermal heat treatment. Near the N H stretching frequency, two bands at 3270 cm⁻¹ and 3200 cm⁻¹ are resolved and analyzed in terms of Fermi resonance between the N H stretching fundamental mode and the overtone and combination modes of the amide I and II vibrations. The dynamic response of the N H stretching mode correlates with the modulation of hydrogen bond strength in uniaxially oriented PA-11. After thermal treatment at the highest temperature (190°C), the dynamic response in this region is mainly caused by the modulation of crystals. In amide I region, three bands at 1680 cm⁻¹, 1648 cm⁻¹, and 1638 cm⁻¹ are separated and assigned to hydrogen bond-free, hydrogen-bonded amorphous, and hydrogen-bonded crystalline regions, respectively. The dynamic responses of the hydrogen-bonded regions are more sensitive to external perturbation. Two components are found in the amide II region, and the band at 3080 cm⁻¹ is assigned to the overtone resonance of the component with perpendicular polarization. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2895–2904, 1998     

Estimation of interphase thickness and properties in PP/layered silicate nanocomposites

Nanocomposites were prepared from sodium montmorillonite (NaMMT) and organoclays (OMMT) with different particle sizes as a function of silicate content. Composite structure was characterized by various methods including X-ray diffraction (XRD), scanning electron microscopy (SEM) and rheology. Model calculations were carried out to estimate the thickness and yield stress of the interphase forming in the composites. The results proved the formation of an interphase, but the determination of interphase properties was hampered by several factors. First of all, the particle size of the filler changed quite considerably in PP/OMMT composites in spite of earlier observations and expectations. Particle characteristics changed even further when a relatively small amount (5 vol.%) of functionalized polymer (MAPP) was added to the composite. As a consequence, the estimation of the contact surface between the silicate and the polymer became extremely difficult. In spite of the uncertainties overall values of interphase properties were obtained using the results of all composites prepared. The prediction for the average thickness of the interphase is 0.23 μm and we obtained 51.2 MPa for interphase yield stress, but this estimate neglects the different interactions developing in composites containing the uncoated and the modified silicate, respectively.     

Morphology and thermal properties of conductive polyaniline/polyamide composite films

Polyaniline (PANI) in an emeraldine‐base form, synthesized by chemical oxidation polymerization, was doped with camphor sulfonic acid (CSA). The conducting complex (PANI–CSA) and a matrix, polyamide‐66, polyamide‐11, or polyamide‐1010, were dissolved in a mixed solvent, and the blend solution was dropped onto glass and dried for the preparation of PANI/polyamide composite films. The conductivity of the films ranged from 10^?7 to 10⁰ S/cm when the weight fraction of PANI–CSA in the matrices changed from 0.01 to 0.09, and the percolation threshold was about 2 wt %. The morphology of the composite films before and after etching was studied with scanning electron microscopy, and the thermal properties of the composite films were monitored with differential scanning calorimetry. The results indicated that the morphology of the blend systems was in a globular form. The addition of PANI–CSA to the films resulted in a decrease in the melting temperature of the composite films and also affected the crystallinity of the blend systems. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2531–2538, 2002     

A new approach on improving the fire resistance of polyamide 11 by incorporating sulfur‐based flame retardant

In this work, a novel sulfur‐based flame retardant (SA‐M) was synthesized by the self‐assembly of melamine and sulfamic acid. The chemical structure of SA‐M was fully characterized. SA‐M, in company with Al₂O₃, was then introduced into polyamide 11 (PA 11) by melt compounding in order to improve the fire resistance of the polymer substrate. The observation by scanning electron microscopy (SEM) and electron probe microanalysis (EPMA) indicated the well dispersion of SA‐M in PA 11 matrix. The fire performance of PA 11 composites was evaluated by limiting oxygen index (LOI), vertical burning (UL‐94), and cone calorimeter tests, respectively. The results showed that the presence of 17.5% SA‐M and 2.5% Al₂O₃ increased the LOI value from 22.4% to 30.9%, upgraded the UL‐94 rating from no rating to V‐0, significantly eliminated the melt dripping, and decreased the peak heat release rate from 1024 to 603 kW/m². The thermal behaviors were investigated by thermogravimeric analysis (TGA) and TGA‐Fourier transform infrared spectroscopy (FTIR). It was suggested that SA‐M took effects mainly in gas phase by diluting the combustible fuel, leading to the improvement of the fire resistance of PA 11.     

Morphology and mechanical properties of a novel amorphous polyamide/nanoclay nanocomposite

A novel amorphous polyamide/montmorillonite nanocomposite based on poly(hexamethylene isophthalamide) was successfully prepared by melt intercalation. Wide angle X-ray diffraction and transmission electron microscopy showed that organoclay containing quaternary amine surfactants with phenyl and hydroxyl groups was delaminated in the polymer matrix resulting in well-exfoliated morphologies even at high montmorillonite content. Differential scanning calorimetry results indicated that clay platelets did not induce the formation of a crystalline phase in this amorphous polymer. Tensile tests demonstrated that the addition of nanoclay caused a dramatic increase in Young's modulus (almost twofold) and yield strength of the nanocomposites compared with the homopolymer. The nanocomposites exhibited ductile behavior up to 5 wt % of nanoclay. The improvement in Young's modulus is comparable with semicrystalline aliphatic nylon 6 nanocomposites. Both the main chain amide groups and the amorphous nature of the polyamide are responsible for enhancing the dispersion of the nanofillers, thereby, leading to improved properties of the nanocomposites. The structure-property relationship for these nanocomposites was also explored. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2605–2617, 2008     

Mechanical behavior of films of miscible polyamide 6/polyamide 6I‐6T blends

The deformation behavior of miscible PA6/aPA blends films under uniaxial and biaxial tensile drawing has been investigated in relation to blend composition. Whatever be the composition, the initial crystalline structure is ill‐ordered and no evidence of spherulitic morphology was shown. At temperatures beyond the activation of the viscoelastic α relaxation, a ductility improvement upon addition of aPA has been revealed in both uniaxial and biaxial stretching. The decrease in the yield stress with increasing aPA content mainly originates from the reduction in crystal fraction. Regarding the observed evolution in ultimate drawability and strain hardening upon addition of aPA, the latter component of the blend is considered to act as a diluent of the macromolecular network, and the experimental data are fairly well accounted for according to Graessley's theory. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 1690–1701, 2006     

Preparation and properties of aramid/layered silicate nanocomposites by solution intercalation technique

Polymer—clay nanocomposites were synthesized from aromatic polyamide and organoclay using the solution intercalation technique. Polyamide chains were produced through the reaction of 4,4′‐oxydianiline (ODA) and isophthaloyl chloride (IPC) in N, N′‐dimethyl acetamide, using stoichiometry yielding chains with carbonyl chloride end groups. The intercalation of sodium montmorillonite (Na‐MMT) was carried out using p‐phenylene diamine as a swelling agent through an ion exchange reaction. Different concentrations of organoclay were blended with the polyamide solution for complete dispersion of clay throughout the matrix. The resulting composite films were characterized by X‐ray diffraction (XRD), transmission electron microscopy (TEM), mechanical testing, thermogravimetry (TGA), differential scanning calorimetry (DSC) and water absorption measurements. The XRD pattern and morphology of the nanocomposites revealed the formation of exfoliated and intercalated clay platelets in the matrix. The film containing a small amount of clay was semitransparent and had a tensile strength of the order of 70 MPa (relative to the 52 MPa of the pure aramid). Thermal decomposition temperatures were in the range of 300–450°C and the weight of the samples remaining after heating to 900°C was found to be roughly proportional to the clay loading. DSC showed a systematic increase in the glass transition temperature with increase in clay content. Water absorption of the pristine aramid film was rather high (5.7%), which reduced upon loading of organoclay. Copyright © 2008 John Wiley & Sons, Ltd.     

High‐density polyethylene layered silicate nanocomposites: Effect of mechanical stretching on the crystal‐to‐crystal transformations,morphology, and extent of exfoliation

High‐density polyethylene/clay nanocomposites were elongated until breakage to investigate the effect of the mechanical stretching on the crystal‐to‐crystal transformations and their morphology. Crystalline transformations of the polymer matrix were studied via Fourier transform infrared spectroscopy, differential scanning calorimetry, and X‐ray diffraction measurements. It was concluded that the stress‐induced crystal‐to‐crystal transformations from orthorhombic structures to monoclinic and pseudohexagonal structures as well as the back‐transformation during relaxation were hindered by the presence of the clay. X‐ray diffraction studies on stretched samples showed that the mechanical stretching led from an intercalated structure to an almost exfoliated structure. These findings agreed with scanning electron micrographs, in which the beneficial effect of stretching on the exfoliation of the clay was evident. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 914–924, 2006     

Mechanochemical synthesis of PbS/Ni–Cr layered double hydroxide nanocomposite

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Tuning the localization of finely dispersed cellulose nanocrystal in poly (lactic acid)/bio‐polyamide11 blends

A versatile approach to control the localization of cellulose nanocrystal (CNC) in PLA/PA11 blends is presented. A PEO/CNC mixture with a high level of CNC dispersion is prepared through a combination of high pressure homogenization and freeze‐drying. The prepared PEO/CNC mixture is then incorporated into the PLA/PA11 blends using two different strategies. Typically for CNC/PLA/PA11, the CNCs selectively localize in PA11. However, PEO‐coated CNC particles segregate into PLA irrespective of whether the PEO/CNC mixture is premixed with PLA or PA11. It is suggested that a strong interaction between PEO and CNC particles combined with the PLA/PEO miscibility facilitates the localization of PEO‐coated CNC in the PLA. The localization of PEO‐coated CNC in the PLA has no effect on the morphology of the PLA‐5PEO/PA11 with matrix/dispersed phase form. However, 2 wt % PEO‐coated CNC in the co‐continuous (PLA‐5PEO)/PA11 50/50 vol % blend diminishes the phase thickness from 11 ± 1 to 4 ± 1.5 μm. This is attributed to a retarded relaxation of the PLA phase. This work outlines a strategy to control the CNC localization into a given polymeric phase in a binary polymer–polymer mixture. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 576–587     

Crystalline structure and morphology of biaxially oriented polyamide‐11 films

The effect of the uniaxial and biaxial stretching and subsequent solution annealing of extrusion‐cast polyamide‐11 films on the crystalline structure and morphology was investigated with differential scanning calorimetry, wide‐angle X‐ray diffraction (WAXD), Fourier transform infrared spectroscopy, and small‐angle X‐ray scattering (SAXS). The extrusion‐cast polyamide‐11 films exhibited elevations in the glass‐transition and cold‐crystallization temperatures with a constant crystallinity and a constant melting point during aging under room conditions (20–26 °C and 20–31% relative humidity). WAXD and SAXS suggested that chain‐folded lamellae of coexisting α‐ and β‐crystals existed in all the stretched polyamide‐11 films. WAXD pole figures indicated that hydrogen bonds in the hydrogen‐bonded sheets of these two crystalline forms apparently formed between antiparallel chain molecules. The unit cell parameters [a = 9.52 Å, b = 5.35 Å, c = 14.90 Å (chain axis), α = 48.5°, β = 90°, and γ = 74.7° for a triclinic α form and a = 9.52 Å, b = 14.90 Å (chain axis), c = 4.00 Å, α = 90°, β = 67.5°, and γ = 90° for a monoclinic β form] for polyamide‐11 crystals were proposed according to the results of this study and the results of previous investigators. The unit cell parameters of the stretched extrusion‐cast polyamide‐11 films varied, depending on the stretching conditions (the stretch temperature and stretch ratio). As the stretch temperature and stretch ratio were increased, the crystal became more similar to the form described previously and was accompanied by an increase in the long spacing of crystalline lamellae. Annealing the stretched films in a boiling 20% formic acid solution made slightly more perfected crystals. The hydrogen‐bonding α(010) + β(002) planes, which are nearly parallel to both amide group planes and zigzag methylene sequence planes of the biaxially stretched films were found to be parallel to the film surface. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2624–2640, 2002     

Properties and biodegradability of chitosan/nylon 11 blending films

Different ratios of nylon 11/chitosan blending films were prepared by solution casting method. The strength of the hydrogen bond in the blending films is weakened after addition of chitosan and spherulite growth is restricted as the ratio of chitosan increases. Sea-island morphology could be observed once the concentration of chitosan in the blends was more than 50%. Blending films are characterized by FTIR (Fourier transform infrared spectroscopy), X-ray, and scanning electron microscopy (SEM) and the biodegradability is also investigated. The extent of biodegradability for nylon 11/chitosan blending films is strongly affected by the addition percentage of chitosan.     

Mechanical and barrier properties of ternary nanocomposite films based on polycarbonate/amorphous polyamide blends modified with a nanoclay

Ternary polycarbonate (PC)/amorphous polyamide–nanoclay (naPA) nanocomposite (PC/naPA) films were obtained by melt mixing and drawing, and the effects of the naPA content and the draw ratio (DR) on the structure, morphology and mechanical and barrier properties were studied. Despite the presence of nanoclay, the films exhibited a negligible roughness and the excellent optical properties of PC and amorphous polyamide (aPA). The dispersed naPA phase was pure and small, indicating compatibility. The naPA did not hinder the drawing ability of PC. At low DRs the dispersed phase was elongated and oriented along the machine direction (extrusion flow direction), but at high DRs, it fibrillated due to the higher non‐isothermal elongational flow induced by drawing. The laminar structure of the nanoclay allowed the films to be reinforced both in the machine and the transverse directions. The oxygen permeability of PC was reduced by 42% in the nanocomposite with 25% of naPA, and dropped further with the DR, which is attributed to the increased tortuosity of the oxygen path induced by fibrillation. Copyright © 2015 John Wiley & Sons, Ltd.