Molecular-Level Reinforced Adhesion Between Rubber and PTFE Film Treated by Atmospheric Plasma Polymerization

Extremely strong reinforced adhesion between a polytetrafluoroethylene (PTFE) film and butyl rubber is achieved using an atmospheric pressure plasma graft polymerization, involving argon and acrylic acid vapor. The treated PTFE film is then placed over a raw butyl rubber plate and hot-pressed under 157 N/cm² for 40 min at 150 °C or for 10 min at 180 °C. This procedure results in molecular-level or chemical adhesion between the butyl rubber and the PTFE film. The 180° peeling test results show that a high peeling strength of 3.9 N, per 1 mm sample width, is achieved. Adherend failure of the rubber sheet occurs when the peeling is enforced. From X-ray photoelectron spectroscopy analysis of the treated films, chemical bonds with fluorine atoms are absent from the surface. From scanning electron microscopy analysis, a transparent hydrophilic poly(acrylic acid) layer composed of nanoscale spherical particles is formed. This PTFE-rubber composite material is suitable for high-quality, prefilled medical syringe gaskets.     

Transparent conducting Sn:ZnO films deposited from nanoparticles

Homogeneous transparent conducting Sn:ZnO films on fused silica substrates were prepared by dip-coating from nanoparticle dispersions, while the nanocrystalline Sn:ZnO particles with different dopant concentrations were synthesized by microwave-assisted non-aqueous sol–gel process using Sn(IV) tert-butoxide and Zn(II) acetate as precursors and benzyl alcohol as solvent. The dopant concentration had a great impact on the electrical properties of the films. A minimum resistivity of 20.3 Ω cm was obtained for a porous Sn:ZnO film with initial Sn concentration of 7.5 mol% after annealing in air and post-annealing in N₂ at 600 °C. The resistivity of this porous film could further be reduced to 2.6 and 0.6 Ω cm after densified in Sn:ZnO and Al:ZnO reaction solution, respectively. The average optical transmittance of a 400-nm-thick Sn:ZnO film densified with Sn:ZnO after the two annealing steps was 91%.     

New processable polyaromatic ether-keto-sulfones curable by intramolecular cyclization. XV

New processable polyaromatic ether-keto-sulfones were prepared from 2,2′-diiododiphenyl-4,4′-dicarbonyl dichloride (I), bis(p-phenoxybenzene)sulfone (II), isophthaloyl chloride (III), and diphenyl ether (IV) in Friedel–Crafts-type polymerizations. In the most promising of the iodine-containing polymers phenylacetylenyl groups were introduced in place of iodine. This polymer, with an initial monomer ratio of I:II:III:IV = 1:5:7:3, was further investigated. It is soluble in DMF, DMA, pyridine, and sulfuric acid. After curing it was insoluble in all solvents used and lost only 1.1% of its weight at 300°C when heated in air for three days. Hence in this cured state it has excellent chemical and thermal resistance. It can be cast into a film from solution in DMAc and a glass fiber laminate is readily prepared. The film is tough, transparent, and brown in color. The cured film is tougher than the uncured. The glass fiber laminate is also tough and fairly flexible. A distinct advantage of this type of polymer is its ready availability in relatively cheap raw materials. The phenylacetylenyl-group-containing polymer showed a transition temperature at 175°C and two exotherm peaks at 243 and 361°C which disappeared after curing in a DSC thermogram. Before and after curing this polymer displayed softening temperatures at 149 and 171°C, respectively, measured by a Vicat apparatus at a heating rate of 1°C/min. No melting temperatures up to 500°C were observed for any of the polymers in this study.     

Transparent acryl–clay nanohybrid films with low thermal expansion coefficient

The aim of this study was to prepare transparent nanohybrid films with low coefficient of thermal expansion (low CTE), which consist of acryl resin and nanosized clay. The hybrid films with different clay contents were prepared by UV curing of tricyclodecane dimethanol diacrylate (TCDDMDA) including nanosized clay. All obtained films were transparent similar to pure poly(TCDDMDA). In addition, the film containing 40 wt.% of clay showed a low CTE of 10 ppm/K in 150–200 °C, which is similar to that of inorganic materials such as glass. The significant property improvement is related to shape effect and orientation of clay in polymer matrix. Wide-angle X-ray diffraction measurement was carried out to investigate orientation of nanosized clay in polymer matrix. From this measurement, it was confirmed that the clay platelets were oriented parallel with film surface with increasing clay content, and orientation coefficient of the clay in polymer matrix reached to f?=?0.65 for the hybrid film containing 40 wt.% of clay. Though, in comparison with the matrix, the flexibility of the hybrid film evaluated by the wind roll test with steel bar was lowered by increase of clay content, the hybrid film containing 40 wt.% of clay could be rewound with steel bar 10 mm across, and its flexibility was retained.     

SURFACE MOLECULAR STRUCTURE DETERMINATION OF LITHIUM SALT OF 10,12-NONACOSADIYNOIC ACID MONOMER AND POLYMER LANGMUIR-BLODGETT FILMS BY SCANNING FORCE MICROSCOPY COMPARED TO ELECTRON DIFFRACTION RESULTS

Langmuir-Blodgett films of lithium salts of 10,12-nonacosadiynoic acid monomer (Li/16-8 DA) and polymer (Li/16-8 PDA) were characterized by scanning force microscopy (SFM or AFM) to study their surface molecular structure. Based on analysis of these images, a two-dimensional oblique unit mesh is assigned for Li/16-8 DA monomer LB film with unit mesh parameter c = 0.549 ± 0.040 nm and b = 0.541 ± 0.060 nm with an angle of 113°. A hexagonal unit mesh is assigned for Li/16-8 PDA with unit mesh parameter c = 0.497 ± 0.052 nm and b = 0.497 ± 0.060 nm. We then report the comparison of two-dimensional, fast Fourier transform (FFT) of SFM images to the electron diffraction images. From the viewpoint of a three-dimensional structure projected onto a plane, centered rectangular nets can be assigned for both Li/16-8 DA and Li/16-8 PDA. The monomer unit cell parameters are c = 0.460 ± 0.040 nm and b = 1.020 ± 0.060 nm. The polymer cell parameters are c = 0.485 ± 0.080 nm and b = 0.820 ± 0.010 nm. The correlation between the two very different methods of surface structure determination is excellent. However, care must be taken in assigning the unit net (two-dimensional representation) and the projected unit cell (three-dimensional) vectors.     

Highly transparent superhydrophobic thin film with low refractive index prepared by one-step coating of modified silica nanoparticles

An easy and effective method to prepare superhydrophobic thin film has been developed. The film with optically transparent and low refractive index was composed by one-step coating with modified silica nanoparticles. The silica nanoparticles were prepared by sol–gel process of hydrolysis and condensation of alkoxysilane compounds and then surface modification silica nanoparticles, 50 ± 10 nm, were accomplished using methoxytrimethylsilane (MOTMS). Water contact angle of film increased with the weight of MOTMS of silica sol. When the weight of MOTMS was optimized, the water contact angle and sliding angle of film were 152.8° and less than 10°, respectively. The transmittance of film was also increased as compared to the un-coated microscope glass slide, from 91 to 93.5 %. The refractive index of the film was approximately 1.09 as measured by ellipsometer. The superhydrphobic thin film was also successfully made by using spray coating and the water contact angle of this film was more than 160°. Surface morphology of difference coating methods, dip and spray, were studied. Our result suggests that the film can be applied for superhydrophobicity and optical applications.     

Effect of the graft density of cellulose diacetate-modified layered perovskite nanosheets on mechanical properties of the transparent organic–inorganic hybrids bearing covalent bonds at the interface

Transparent organic–inorganic hybrids with a whitish colour were prepared from cellulose diacetate (CDA) nanosheets derived from Dion–Jacobson-type ion-exchangeable layered perovskite HLaNb₂O₇·xH₂O (HLaNb) to prepare CDA-based hybrids bearing covalent bonds between HLaNb nanosheets and CDA matrices for improved mechanical properties. An n-decoxy derivative of HLaNb (C10_HLaNb) was exfoliated in acetonitrile by ultrasonication. TEM and AFM images revealed that C10_HLaNb was exfoliated into individual nanosheets. In order to explore the local environment around HLaNb nanosheets, a very small amount of CDA was reacted with a C10_HLaNb nanosheet dispersion [molar ratio COH:(NbOH + NbOC₁₀H₂₁) = 4:1] at 80 °C, and solid-state ¹³C NMR with cross polarization and magic angle spinning techniques showed that an alcohol-exchange-type reaction was proceeded to graft the CDA chains to the HLaNb nanosheets via new Nb–O–C covalent linkages. The CDA-based hybrids were prepared by dispersing 5 mass% of HLaNb nanosheets in CDA and subsequent heating at 80 °C for 1–7 days to cause a grafting reaction, and the product prepared by a 1-day grafting reaction exhibited improved mechanical properties compared to neat CDA; the Young’s modulus, tensile strength and toughness increased by 18, 34 and 78%, respectively. The mechanical properties deteriorated with further extension of the reaction period, however. In addition, a hybrid film prepared by mixing CDA and a C10_HLaNb nanosheet dispersion exhibited only a slight improvement in mechanical properties. These results clearly indicate that formation of an appropriate number of Nb–O–C bonds at the nanosheet/CDA interfaces is effective for improving mechanical properties.     

Interpenetrating polymer networks with stable second order nonlinear optical properties

Interpenetrating polymer networks (IPNs) based on polyurethane and polyacrylate-containing 4-(4'-nitrophenylazo) aniline chromophore groups were synthesized and characterized by infrared spectra, gel content and differential scanning calorimetry. Thin, transparent films of the IPNs were prepared by spin-coating, followed by thermal curing and corona poling. The poled IPN film shows very good optical properties and exhibits only one glass transition temperature. The second-order nonlinear optical (NLO) properties of the poled film were studied by visible light absorbance measurement according to one-dimensional rigid oriented gas model. The second-order nonlinear optical polarizability can reach 10^-7 e.s.u. The poled IPN film of defined composition showed a good temporal stability of NLO properties at 120°C for more than 160 hr.     

Synthesis and characterization of phenyl-pendant aromatic polythiazoles from bis-α-bromophenylacetyl compounds and dithioamides

Novel phenyl-pendant aromatic polythiazoles having inherent viscosities of 0.3–1.3 dL/g were synthesized by the solution polycondensation of bis[4-(α-bromophenylacetyl)phenyl] ether with aromatic dithioamides or dithiooxamide in dimethylformamide at 60°C. The polythiazole having m-phenylene linkage was readily soluble in chloroform and m-cresol, and transparent flexible film could be cast from the chloroform solution. Glass transition temperatures of these polythiazoles were in the range of 210–250°C. They started to decompose at about 500°C in air with 10% weight loss being recorded at around 570°C.     

Synthesis and characterization of novel aromatic polyamides containing 3-trifluoromethyl-substituted triphenylamine

A new 3-trifluoromethyl-substituted triphenylamine-containing aromatic diacid monomer, N,N-bis(4-carboxyphenyl)-3-trifluoromethylaniline, was prepared by the substitution reaction of 3-trifluoromethylaniline with 4-fluorobenzonitrile, followed by alkaline hydrolysis of the dinitrile intermediate. Novel aromatic polyamides with 3-trifluoromethyl-substituted triphenylamine moieties were prepared from the diacid and various aromatic diamines via the direct phosphorylation polycondensation. All the polyamides were amorphous and readily soluble in many polar organic solvents such as N,N-dimethylacetamide and N-methyl-2-pyrrolidone, and could be solution-cast into transparent, tough, and flexible films with good mechanical properties. They exhibited good thermal stability with relatively high glass-transition temperatures (258–327°C), 10% weight-loss temperatures above 500°C, and char yields higher than 60% at 800°C in nitrogen. These polymers had low dielectric constants of 3.22–3.70 (100 Hz), low moisture absorption in the range of 1.75–2.58%, and high transparency with an ultraviolet–visible absorption cut-off wavelength in the 375–395 nm range. Cyclic voltammograms of the polyamide films cast onto an indium tin oxide coated glass substrate exhibited a reversible oxidation redox couple with oxidation half-wave potentials (E_1/2) of 0.95–1.00 V vs. Ag/AgCl in an acetonitrile solution.     

Modifying bacterial cellulose with gelatin peptides for improved rehydration

Bacterial cellulose (BC) is a nanoscale and useful biomaterial with a fine fiber network and high water holding capacity. However, dried BC exhibits poor rehydration ability. The present study investigated the rehydration ability of composites of hydrolyzed gelatin peptides (HGP) and hydroxypropylmethyl cellulose-modified BC (HBC). The HGP with molecular weights <9 kDa were obtained by hydrolyzing gelatin with a combination of 1 % alcalase and 1.5 % pronase E at 50 °C for 2 h. The HGP/HBC nanocomposites exhibited higher rehydration ratios than composites prepared with gelatin. According to SEM images, gelatin and HGP successfully penetrated the cellulose network in composite films prepared using both immersion and adsorption (DA) methods. The high hydrophilic property of HGP resulted in a rehydration ratio of approximately 180 % at a HGP/HBC ratio of 4.5:1 (W/W) in DA composites. The 1 min rehydrated HGP/HBC composites possessed similar mechanical properties to the original wet type composites. Overall, results indicated that the HGP/HBC composites prepared using the DA method demonstrated the highest rehydration ability among the composite films evaluated.     

New Organosoluble and Optically Transparent Polyamides Containing Xanthene Units and Methyl Pendant Groups From 9,9-Bis[4-(4-carboxyphenoxy)-3-methylphenyl]xanthene

A new aromatic dicarboxylic acid, 9,9-bis[4-(4-carboxyphenoxy)-3-methylphenyl]xanthene (BCAMPX) was prepared from the nucleophilic substitution reaction of 9,9-bis(4-hydroxy-3-methylphenyl)xanthene with p-fluorobenzonitrile, followed by alkaline hydrolysis. Then BCAMPX was polycondensated with various aromatic diamines to afford the polyamides with the number-average molecular weight in the range of 45,300–51,500 and the polydispersity index ranged from 1.67 to 1.85. These polyamides showed glass transition temperatures between 260–286°C and 10% weight loss temperatures ranging from 490 to 504°C and 480 to 490°C in nitrogen and air respectively, and char yields above 52% at 800°C in nitrogen. Nearly all polyamides were readily soluble polar aprotic solvents such as N-methyl-2-pyrrolidone, N,N-dimethylacetamide (DMAc), tetrahydrofuran and pyridine, and afforded transparent, strong and flexible films upon casting from DMAc solvent. All polyamides were amorphous and exhibited tensile strengths of 80–91 MPa, elongations at break of 9–13%, and initial moduli of 1.95–2.82 GPa, as well as low moisture absorption in the range of 2.65–3.65%, and high transparency with an ultraviolet–visible absorption cut-off wavelength in the 360–378 nm range.     

Polysulfone–polydimethylsiloxane block copolymers

Alternating block copolymers have been synthesized from dihydroxyl-terminated polysulfone and bis(dimethylamine)-terminated polydimethylsiloxane oligomers. The products are soluble, amorphous, and transparent, and display excellent thermal and hydrolytic stability. Elastomeric and rigid compositions can be prepared by varying oligomer molecular weight. Copolymers made with oligomers of ≥ 5000 molecular weight are two-microphase systems which display glass transition temperatures at ?120°C and at +160°C, and therefore have a wide useful temperature range.     

Thermal decomposition of Bayer precipitates formed at varying temperatures

Bayer hydrotalcites prepared using the seawater neutralisation (SWN) process of Bayer liquors are characterised using X-ray diffraction and thermal analysis techniques. The Bayer hydrotalcites are synthesised at four different temperatures (0, 25, 55, and 75 °C) to determine the effect of synthesis temperature on the thermal stability of the Bayer hydrotalcite structures and the mineralogical phases that form. The interlayer distance increased with increasing synthesis temperature, up to 55 °C, and then decreased by 0.14 Å for Bayer hydrotalcites prepared at 75 °C. The three mineralogical phases identified in this investigation are; (1) Bayer hydrotalcite, (2), calcium carbonate species, and (3) hydromagnesite. The DTG curve can be separated into four decomposition steps; (1) the removal of adsorbed water and free interlayer water in hydrotalcite (30–230 °C), (2) the dehydroxylation of hydrotalcite and the decarbonation of hydrotalcite (250–400 °C), (3) the decarbonation of hydromagnesite (400–550 °C), and (4) the decarbonation of aragonite (550–650 °C).     

New poly(amide-imide)s syntheses. VIII. Preparation and properties of poly (amide-imide)s derived from 2,3-bis(4-aminophenoxy)naphthalene,trimellitic anhydride,and various aromatic diamines

The new polymer-forming diimide-diacid, 2,3-bis(4-trimellitimidophenoxy) naphthalene (I), was readily obtained by the condensation reaction of 2,3-bis (4-aminophenoxy) naphthalene with trimellitic anhydride. A series of novel aromatic poly (amide-imide)s were prepared by the direct polycondensation of diimide-diacid I with various aromatic diamines using triphenyl phosphite in N-methyl-2-pyrrolidone (NMP)/pyridine solution containing dissolved calcium chloride. The resultant polymers have inherent viscosities in the range of 0.65–1.02 dL/g at 30°C in N, N-dimethylacetamide. These polymers were readily soluble in various organic solvents and could be cast into transparent, tough, and flexible films. Their casting films showed tensile strength at break up to 86 MPa, elongation to break of 5–9%, and initial moduli up to 2.35 GPa. The wide-angle X-ray diffraction revealed that those polymers containing p-phenylene or p-oxyphenylene group are partially crystalline, and the other polymers are evidenced as amorphous patterns. These polymers show a glass transition in the range of 213–290°C in their differential scanning calorimetry (DSC) traces. The thermal stability of the polymers was evaluated by thermogravimetry analysis, which showed the 10% weight-loss temperatures in the range of 508–565°C in nitrogen and 480–529°C in air atmosphere. © 1994 John Wiley & Sons, Inc.     

Fabrication of poly(p-phenylene vinylene) (PPV) nanoheterocomposite films via layer-by-layer adsorption

The fabrication of polyelectrolyte multilayer film architectures composed of a polycation precursor (Pre-PPV) of the electroluminescent poly(p-phenylene vinylene) (PPV) and two different counter-polyanions, cellulosesulfate and poly(vinylsulfate), are reported. All multilayers were characterized by UV/VIS-spectroscopy and X-ray reflectometry. Due to the differences in spatial arrangement of charged groups, rigidity, and conformation of the polyanions, the corresponding multilayer films differ in properties such as average thickness increments and surface roughness. The adsorbed amounts per layer can be adjusted by addition of inorganic salts. Thermal conversion of Pre-PPV to PPV is achieved already slightly above 100 °C, yielding identical absorption spectra for after either 3 h at 160 °C or 20 h at 120 °C. The heat treatment causes the film thickness to be reduced by 24–40% due to elimination of dimethylsulfide and HCl and also the loss of water, but the films stay optically transparent.     

Emulsions Stabilized with poly(Hydroxyethyl Acrylate-co-Coumaryl Acrylate-co-2-Ethylhexyl acrylate)

Thermo- and photo-responsive emulsions were prepared using mineral oil as an oil phase and a thermo- and-photo-sensitive polymer as an emulsifier. Hydroxyethyl acrylate (HEA) was copolymerized with Coumaryl acrylate (CA) and 2-Ethylhexyl acrylate (EHA) by a free radical reaction with the content of CA in the reaction mixture being varied (0, 0.5, 1, 2, 3 mol%) and the content of EHA being kept constant (2 mol%). CA was used as a photo-responsive comonomer and EHA was used as a hydrophobic comonomer to endow the copolymer with amphiphilicity. The copolymers prepared using the HEA/CA/EHA mixture where CA content was 1, 2, 3 mol% exhibited a phase transition in the range of 20°C– 45°C, and the phase transition temperature decreased with increasing the content. The CA of the copolymers was readily dimerized under the irradiation of UV (365 nm. 400 W) and the dimerization degree was 27%–47% in 60 min. The droplet size of emulsions significantly increased with increasing the temperature from 27°C- 50°C, possibly due to the thermal contraction of the copolymers. Also, the size markedly increased by 60 min-irradiation of the UV light, possibly because of the photo collapse of the copolymers.     

Effect of pore size/distribution in TiO2 films on agarose gel electrolyte-based dye-sensitized solar cells

This study develops a simple method to change the distribution of the pore size in a TiO₂ layer, using polyethylene glycol (PEG), while maintaining nearly the same surface area and porosity to clarify how large pores affect the performance of dye-sensitized solar cells (DSSCs). Specifically, a heating step at 100 °C for a specific duration is added prior to PEG removal and TiO₂ sintering at 400 °C. This process transforms the role of the PEG from a surfactant to a pore generator (porogen) and forms larger pores, depending on the loading and aggregation time for the PEG to gain larger pores. The effect of larger pores in TiO₂ films under 30 % PEG loading, on the performance of an agarose gel electrolyte-based DSSC, was further investigated using the ionic liquid, 1-allyl-3-ethylimidazolium iodide (AEII). The I–V characteristic and the electrochemical impedance spectroscopy analysis show that larger pores readily improve redox couple diffusion in a TiO₂ porous electrode and modify the interface between electrolyte and TiO₂. Using the optimized TiO₂ film with larger pores (30 % PEG loading, 100 °C/60 min), an efficiency of 7.43 % is achieved for the agarose gel electrolyte-based DSSC, which represents a 26.1 % improvement over TiO₂ without the addition of PEG.     

仿生沉积法制备水下低气体黏附透明材料

透明材料常用于水下设备中,而聚合物透明材料多较为疏水,在水下易黏附气泡,影响其光学性能.利用多巴胺(DA)和聚乙烯亚胺(PEI)共沉积技术,在多种透明聚合物材料表面构建了亲水/水下超疏气涂层.结果表明,聚多巴胺(PDA)与PEI可通过Michael加成或Schiff碱反应在此类材料表面形成亲水交联网络,显著提高其表面亲水性.表现为水接触角显著降低,而水下气接触角显著提高(140?),气泡在材料表面的黏附力显著下降.沉积时间在6 h以下时,XPS和椭圆偏振测试的结果表明,虽然所选用的透明材料表面沉积量和沉积厚度随时间有所上升,但其透光性不会受到显著影响.该方法具有较强的普适性,可用于多种水下气体黏附性较强的透明高分子材料,如聚苯乙烯(PS)、聚对苯二甲酸乙二醇酯(PET)、聚甲基丙烯酸甲酯(PMMA)、聚丙烯(PP)和聚酰亚胺(PI)等.同时,该方法形成的涂层的长期稳定性也较好,材料在水中浸泡振荡10天之后仍能保持较好的抗气泡黏附能力.该方法适用于如潜水艇舷窗、护目镜、水下光学镜头及其防护罩等水下设备中.     

Corrosion protection enhancement effect by mixed silica nanoparticles of different sizes incorporated in a sol–gel silica film

We demonstrate an enhancement of corrosion protection by sol–gel silica film including mixed silica nanoparticles of 10 and 50 nm. Low-temperature silica films were prepared by sol–gel dip-coating method, followed by a thermal annealing at 200 °C. Importantly, film with mixed particles exhibits lower corrosion current density and slower loss of film resistance during the immersion in electrolyte solution, showing an improved corrosion protection over the film with 50 nm particles. The improved corrosion protectability of the mixed particles comes from the suppressed diffusion of ionic species by a close packing of 10 nm particles.