Adhesion and friction force coupling of gecko setal arrays: implications for structured adhesive surfaces

The extraordinary climbing ability of geckos is partially attributed to the fine structure of their toe pads, which contain arrays consisting of thousands of micrometer-sized stalks (setae) that are in turn terminated by millions of fingerlike pads (spatulae) having nanoscale dimensions. Using a surface forces apparatus (SFA), we have investigated the dynamic sliding characteristics of setal arrays subjected to various loading, unloading, and shearing conditions at different angles. Setal arrays were glued onto silica substrates and, once installed into the SFA, brought toward a polymeric substrate surface and then sheared. Lateral shearing of the arrays was initiated along both the "gripping" and "releasing" directions of the setae on the foot pads. We find that the anisotropic microstructure of the setal arrays gives rise to quite different adhesive and tribological properties when sliding along these two directions, depending also on the angle that the setae subtend with respect to the surface. Thus, dragging the setal arrays along the gripping direction leads to strong adhesion and friction forces (as required during contact and attachment), whereas when shearing along the releasing direction, both forces fall to almost zero (as desired during rapid detachment). The results and analysis provide new insights into the biomechanics of adhesion and friction forces in animals, the coupling between these two forces, and the specialized structures that allow them to optimize these forces along different directions during movement. Our results also have practical implications and criteria for designing reversible and responsive adhesives and articulated robotic mechanisms.     

Shear adhesion strength of thermoplastic gecko-inspired synthetic adhesive exceeds material limits

Natural gecko array wearless dynamic friction has recently been reported for 30,000 cycles on a smooth substrate. Following these findings, stiff polymer gecko-inspired synthetic adhesives have been proposed for high-cycle applications such as robot feet. Here we examine the behavior of high-density polyethylene (HDPE) and polypropylene (PP) microfiber arrays during repeated cycles of engagement on a glass surface, with a normal preload of less than 40 kPa. We find that fiber arrays maintained 54% of the original shear stress of 300 kPa after 10,000 cycles, despite showing a marked plastic deformation of fiber tips. This deformation could be due to shear-induced plastic creep of the fiber tips from high adhesion forces, adhesive wear, or thermal effects. We hypothesize that a fundamental material limit has been reached for these fiber arrays and that future gecko synthetic adhesive designs must take into account the high adhesive forces generated to avoid damage. Although the synthetic material and natural gecko arrays have a similar elastic modulus, the synthetic material does not show the same wear-free dynamic friction as the gecko.     

Fabrication and characterization of hierarchical nanostructured smart adhesion surfaces

The mechanics of fibrillar adhesive surfaces of biological systems such as a Lotus leaf and a gecko are widely studied due to their unique surface properties. The Lotus leaf is a model for superhydrophobic surfaces, self-cleaning properties, and low adhesion. Gecko feet have high adhesion due to the high micro/nanofibrillar hierarchical structures. A nanostructured surface may exhibit low adhesion or high adhesion depending upon fibrillar density, and it presents the possibility of realizing eco-friendly surface structures with desirable adhesion. The current research, for the first time uses a patterning technique to fabricate smart adhesion surfaces: single- and two-level hierarchical synthetic adhesive structure surfaces with various fibrillar densities and diameters that allows the observation of either the Lotus or gecko adhesion effects. Contact angles of the fabricated structured samples were measured to characterize their wettability, and contamination experiments were performed to study for self-cleaning ability. A conventional and a glass ball attached to an atomic force microscope (AFM) tip were used to obtain the adhesive forces via force-distance curves to study scale effect. A further increase of the adhesive forces on the samples was achieved by applying an adhesive to the surfaces.     

Friction and Adhesion of Gecko-Inspired PDMS Flaps on Rough Surfaces

Geckos have developed a unique hierarchical structure to maintain climbing ability on surfaces with different roughness, one of the extremely important parameters that affect the friction and adhesion forces between two surfaces. Although much attention has been paid on fabricating various structures that mimic the hierarchical structure of a gecko foot, yet no systematic effort, in experiment or theory, has been made to quantify the effect of surface roughness on the performance of the fabricated structures that mimic the hierarchical structure of geckos. Using a modified surface forces apparatus (SFA), we measured the adhesion and friction forces between microfabricated tilted PDMS flaps and optically smooth SiO(2) and rough SiO(2) surfaces created by plasma etching. Anisotropic adhesion and friction forces were measured when sliding the top glass surface along (+y) and against (-y) the tilted direction of the flaps. Increasing the surface roughness first increased the adhesion and friction forces measured between the flaps and the rough surface due to topological matching of the two surfaces but then led to a rapid decrease in both of these forces. Our results demonstrate that the surface roughness significantly affects the performance of gecko mimetic adhesives and that different surface textures can either increase or decrease the adhesion and friction forces of the fabricated adhesives.     

Contact self-cleaning of synthetic gecko adhesive from polymer microfibers

Natural gecko toes covered by nanomicro structures can repeatedly adhere to surfaces without collecting dirt. Inspired by geckos, we fabricated a high-aspect-ratio fibrillar adhesive from a stiff polymer and demonstrated self-cleaning of the adhesive during contact with a surface. In contrast to a conventional pressure-sensitive adhesive (PSA), the contaminated synthetic fibrillar adhesive recovered about 33% of the shear adhesion of clean samples after multiple contacts with a clean, dry surface.     

Vertical anisotropic microfibers for a gecko-inspired adhesive

Geckos are able to adhere strongly and release easily from surfaces because the structurally anisotropic fibers on their toes naturally exhibit force anisotropy based on the direction of articulation. Here, semicircular fibers, with varying amounts of contact area on the two faces, are investigated to ascertain whether fiber shape can be used to gain anisotropy in shear and shear adhesion forces. Testing of 10-μm-diameter polydimethylsiloxane (PDMS) fibers against a 4-mm-diameter flat glass puck show that shear and shear adhesion forces were two to five times greater when in-plane movement caused the flat face, rather than the curved face, of the fiber to come in contact with the glass puck. The directional adhesion and shear force anisotropy results are close to theoretical approximations using the Kendall peel model and clearly demonstrate how fiber shape may be used to influence the properties of the adhesive. This result has broad applicability, and by combining the results shown here with other current vertical and angled designs, synthetic adhesives can be further improved to behave more like their natural counterparts.     

Adhesion of biologically inspired vertical and angled polymer microfiber arrays

This paper proposes an approximate adhesion model for fibrillar adhesives for developing a fibrillar adhesive design methodology and compares numerical simulation adhesion results with macroscale adhesion data from polymer microfiber array experiments. A technique for fabricating microfibers with a controlled angle is described for the first time. Polyurethane microfibers with different hardnesses, angles, and aspect ratios are fabricated using optical lithography and polymer micromolding techniques and tested with a custom tensile adhesion measurement setup. Macroscale adhesion and overall work of adhesion of the microfiber arrays are measured and compared with the models to observe the effect of fiber geometry and preload. The adhesion strength and work of adhesion behavior of short and long vertical and long angled fiber arrays have similar trends with the numerical simulations. A scheme is also proposed to aid in optimized fiber adhesive design.     

Electro-dry-adhesion

This work presents novel conductive bioinspired dry adhesives with mushroom caps that enable the use of a synergistic combination of electrostatic and van der Waals forces (electro-dry-adhesion). An increase in shear adhesion bond strength of up to 2046% on a wide range of materials is measured when a maximum electrical field of 36.4 V μm(-1) is applied. A suction effect, due to the shape of the dry adhesive fibers, on overall adhesion was not noted for electro-dry-adhesives when testing was performed at both atmospheric and reduced pressure. Utilization of electrostatics to apply a preloading force to dry adhesive fiber arrays allows increased adhesion even after electrostatic force generation has been halted by ensuring the close contact necessary for van der Waals forces to be effective. A comparison is made between self-preloading of the electro-dry-adhesives and the direct application of a normal preloading pressure resulting in nearly the same shear bond strength with an applied voltage of 3.33 kV on the same sample.     

Ratchetlike slip angle anisotropy on printed superhydrophobic surfaces

The fabrication and properties of superhydrophobic surfaces that exhibit ratchet-like anisotropic slip angle behavior is described. The surface is composed of arrays of poly(dimethylsiloxane) (PDMS) posts fabricated by a type of 3D printing. By controlling the dispense parameters, regular arrays of asymmetric posts were deposited such that the slope of the posts was varied from 0 to 50 relative to the surface normal. Advancing and receding contact angles as well as slip angles were measured as a function of the post slope and droplet volume. Ratchetlike slip angle anisotropy was observed on surfaces composed of sloped features. The maximum slip angle difference (for a 180° tilt angle variation) was 32° for 20 μL droplets on surfaces with posts fabricated with a slope of 50°. This slip angle anisotropy is attributed to an increase in the triple contact line (TCL) length as the droplet is tilted in a direction against the post slope whereas the TCL decreases continuously when the drop travels in a direction parallel to the post slope. The increasing length of the TCL creates an increased energy barrier that accounts for the higher slip angles in this direction.     

Viscoelastic Behavior and Force Nature of Thermo‐Reversible Epoxy Dry Adhesives

The gecko adhesion phenomenon has stimulated efforts to produce synthetic patterned dry adhesives. Besides introducing surface patterns on dry adhesives, it is also highly desirable to understand their intrinsic material properties. This communication reports the viscoelastic behavior of non‐patterned epoxy elastomers exhibiting intrinsic adhesion that is much higher than that of elastomers typically used for structure patterning. The diverse molecular origin of the adhesion is revealed through the study of adhesion against various substrates.

     

Enhanced wet adhesion and shear of elastomeric micro-fiber arrays with mushroom tip geometry and a photopolymerized p(DMA-co-MEA) tip coating

Using principles inspired by the study of naturally occurring sticky systems such as the micro- and nanoscale fibers on the toes of geckos and the adhesive proteins secreted by marine animals such as mussels, this study describes the development and evaluation of a novel patterned and coated elastomeric microfibrillar material for enhanced repeatable adhesion and shear in wet environments. A multistep fabrication process consisting of optical lithography, micromolding, polymer synthesis, dipping, stamping, and photopolymerization is described to produce uniform arrays of polyurethane elastomeric microfibers with mushroom-shaped tips coated with a thin layer of lightly cross-linked p(DMA-co-MEA), an intrinsically adhesive synthetic polymer. Adhesion and shear force characterization of these arrays in contact with a glass hemisphere is demonstrated, and significant pull-off force, overall work of adhesion, and shear force enhancements in submerged aqueous environments are shown when compared to both unpatterned and uncoated samples, as well as previously evaluated patterned and coated arrays with differing geometry. Such materials may have potential value as repeatable adhesives for wet environments, such as for medical devices.     

仿生表面液固界面摩擦力的动态调控

仿生超疏水材料在自清洁、防雾抗冰、油水分离、集水等领域有着重要应用;而在不同疏水状态之间的转换将大大促进仿生超疏水材料在智能技术领域的应用.利用软印刷技术将玫瑰花表面微观结构转印到聚氨酯弹性体PU膜表面,利用机械应力实现表面微结构的动态实时调控,实现了表面微观结构在各向同性与各向异性之间的可逆转换;利用毛细管投影传感技...     

Recent progress in polymer hydrogel bioadhesives

Adhesive hydrogels have broad applications in tissue adhesives, hemostatic agents, and biomedical sensors. Various bio-inspired glues and synthetic adhesives are clinically used as conventional hemostatic agents and auxiliary tools for wound closure. Medical adhesives are needed to effectively and quickly control bleeding, thereby reducing the risk of complications caused by severe blood loss. Medical sensors need to have excellent skin compliance, mechanical properties, sensitivity, and biological safety. This review focuses on recent progress in adhesive hydrogel systems, their structures, adhesion mechanisms, construction strategies, and emerging applications in the biomedical field.     

Contact angle hysteresis, adhesion, and marine biofouling

Adhesive and marine biofouling release properties of coatings containing surface-oriented perfluoroalkyl groups were investigated. These coatings were prepared by cross-linking a copolymer of 1H,1H,2H,2H-heptadecafluorodecyl acrylate and acrylic acid with a copolymer of poly(2-isopropenyl-2-oxazoline) and methyl methacrylate at different molar ratios. The relationships between contact angle, contact angle hysteresis, adhesion, and marine biofouling were studied. Adhesion was determined by peel tests using pressure-sensitive adhesives. The chemical nature of the surfaces was studied by using X-ray photoelectron spectroscopy. Resistance to marine biofouling of an optimized coating was studied by immersion in seawater and compared to previous, less optimized coatings. The adhesive release properties of the coatings did not correlate well with the surface energies of the coatings estimated from the static and advancing contact angles nor with the amount of fluorine present on the surface. The adhesive properties of the surfaces, however, show a correlation with water receding contact angles and contact angle hysteresis (or wetting hysteresis) resulting from surface penetration and surface reconstruction. Coatings having the best release properties had both the highest cross-link density and the lowest contact angle hysteresis. An optimized coating exhibited unprecedented resistance to marine biofouling. Water contact angle hysteresis appears to correlate with marine biofouling resistance.     

Crystallization in thin liquid films induced by shear

It is known that the thin-film structure of confined fluids and solids can be changed when the confining surfaces are sheared. Positional and orientational short- or long-range reordering can occur that often have no bulk counterparts. These multilayer, monolayer, or even sub-monolayer effects are important for understanding adhesion and friction processes, but they have proved difficult to measure, partly due to a lack of experimental techniques and partly to their apparent subtle dependence on many experimental parameters. Here we report the use of shear measurements and "optical absorption spectroscopy" in the surface forces apparatus to measure a shear-induced phase transition of an anisotropic (dye) molecule confined between two shearing mica surfaces in aqueous solution. Our studies on the shear-induced ordering and friction forces of highly anisotropic cyanine dye molecules in thin water films show only a weak effect of molecular anisotropy on shear-induced ordering, friction forces, and the onset of shear-induced crystallization, although dramatic changes do occur when the confined molecules ultimately crystallize.     

Bioinspired synthetic wet adhesives: from permanent bonding to reversible regulation

Nowadays, robust underwater adhesives products are highly demanded both in industrial and biomedical fields. Meanwhile, study of the underwater adhesion mechanism of natural organisms under fluid environment is necessary, which provides inspiration for engineering adhesive materials that can be used in wet environment. Scientists are committed to discovering the unique adhesion mechanisms of protein adhesives for natural organisms. Especially, recent understanding of wet adhesion mechanisms provides designable inspiration for developing novel synthetic underwater adhesives with high performance by using 3,4-dihydroxyphenylalanine-based and coacervate-enabled strategies. Although pursuing robust interface bonding in these years, controlling the wet adhesion state with reversible/switchable feature is the latest goal for developing intelligent biomimetic adhesives, which implies important applications in multiple fields.     

Use of calcium carbonate – fumed silica mixtures as filler in polyurethane adhesives

Natural ultramicronized calcium carbonate and mixtures of fumed silica‐natural ultramicronized calcium carbonate are proposed as fillers of solvent based polyurethane (PU) adhesives. PU adhesive containing only calcium carbonate shows similar rheological, thermal, mechanical, surface and adhesion properties than the PU adhesive without filler. Addition of 90 wt% fumed silica +10 wt% calcium carbonate mixture to PU adhesive produced a similar performance than the PU adhesive containing only famed silica. The increase in the amount of natural calcium carbonate in respect to fumed silica in the filler mixture produced detrimental effect on the rheological and mechanical properties of the PU adhesives (in respect to those provided by the PU adhesive only containing fumed silica), although the surface and adhesion properties were not noticeably modified.     

Biobased polyurethane adhesive over petroleum based adhesive: Use of renewable resource

This review article is based on the recent trends and development of biobased polyurethane (PU) adhesives from vegetable oil. A detail discussion has been reported about the PU adhesive starting from petroleum based to biobased source. Special attention has been given towards the utilization of castor oil based PU in adhesive technology, due to the wide range of castor oil among all vegetable oil. The appreciable adhesion, mechanical, thermal properties of vegetable oil based PU adhesives were compared with petroleum based PU adhesive, which were utilized to meet the specific application in adhesion industry.     

Peeling of polydimethylsiloxane adhesives: The case of adhesive failure

The adhesion properties of high molecular weight polydimethylsiloxane adhesives are measured using 90°‐peel adhesion tests, in the high velocity range. Such adhesives undergo mainly adhesive failure in this regime. The influence of viscosity (non‐Newtonian), adhesive thickness, peeling velocity, and backing properties are studied, and new unexpected behaviors are shown. The role of rheology and peeling velocity can be explained by an extension of a model already presented for cohesive failure, by using a power‐law fluid for the adhesive. On the other hand, the influence of the backing rigidity reveals to be coupled with the adhesive elastic properties, this effect being correlated to the introduction of a new parameter in the model, the Weissenberg number for viscoelasticity. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2113–2122, 2007     

Adhesives and compounds in manufacture of electronic mechanisms

The general properties of adhesives and compounds for electronic articles are described that were elaborated by the company: TK-1 adhesive with elevated thermal conductivity; TEK-type adhesives that demonstrate higher elasticity and adhesion ability; TK-8-type all-purpose adhesives; MS-type, single-packed, thermally stable glues for long storage; electrically conductive adhesives; TPK-1 and TPK-2 magnetic adhesives and TPK-3 nonmagnetic adhesive; and some compounds, e.g., epoxide molding compositions. The functionality of all adhesives and compounds presented were tested for weather factors, including elevated humidity, higher and lower temperatures, thermal cycles, effects of vibrations for both pilot samples, and final articles of electronic mechanisms.