Dual‐Mesoporous ZSM‐5 Zeolite with Highly b‐Axis‐Oriented Large Mesopore Channels for the Production of Benzoin Ethyl Ether

Dual‐mesoporous ZSM‐5 zeolite with highly b axis oriented large mesopores was synthesized by using nonionic copolymer F127 and cationic surfactant CTAB as co‐templates. The product contains two types of mesopores—smaller wormlike ones of 3.3 nm in size and highly oriented larger ones of 30–50 nm in diameter along the b axis—and both of them interpenetrate throughout the zeolite crystals and interconnect with zeolite microporosity. The dual‐mesoporous zeolite exhibits excellent catalytic performance in the condensation of benzaldehyde with ethanol and greater than 99 % selectivity for benzoin ethyl ether at room temperature, which can be ascribed to the zeolite lattice structure offering catalytically active sites and the hierarchical and oriented mesoporous structure providing fast access of reactants to these sites in the catalytic reaction. The excellent recyclability and high catalytic stability of the catalyst suggest prospective applications of such unique mesoporous zeolites in the chemical industry.     

High‐Silica Zeolite SSZ‐61 with Dumbbell‐Shaped Extra‐Large‐Pore Channels

The synthesis of the high‐silica zeolite SSZ‐61 using a particularly bulky polycyclic structure‐directing agent and the subsequent elucidation of its unusual framework structure with extra‐large dumbbell‐shaped pore openings are described. By using information derived from a variety of X‐ray powder diffraction and electron microscopy techniques, the complex framework structure, with 20 Si atoms in the asymmetric unit, could be determined and the full structure refined. The Si atoms at the waist of the dumbbell are only three‐connected and are bonded to terminal O atoms pointing into the channel. Unlike the six previously reported extra‐large‐pore zeolites, SSZ‐61 contains no heteroatoms in the framework and can be calcined easily. This, coupled with the possibility of inserting a catalytically active center in the channel between the terminal O atoms in place of H⁺, afford SSZ‐61 intriguing potential for catalytic applications.     

分级孔沸石材料的合成、表征及其催化应用*

本文主要阐述了分级孔沸石材料的合成、表征及其催化应用的最新进展。基于分级孔的产生机制,系统地评述了分级孔沸石材料合成方法,包括水热处理、化学处理、酸浸法、碱浸法以及模板剂法,重点对模板剂合成法进行了分类阐述,进而对分级孔沸石材料的结构鉴定、织构性能、水热稳定性及酸性测定相关的表征方法进行了综述;最后结合实例说明了分级孔沸石材料在催化反应中的应用前景。     

Direct Aerosol Synthesis of Large‐Pore Amorphous Mesostructured Aluminosilicates with Superior Acid‐Catalytic Properties

An old dream comes true : A direct and environmentally benign synthetic strategy was developed for the aerosol‐based mass production of large‐pore mesostructured aluminosilicate powders (see TEM image). Although amorphous, some powders exhibit higher activity towards m‐xylene isomerization and lower coke formation than a Y‐zeolite based industrial reference catalyst.

     

Efficient One-pot Zeolite Synthesis Protocol from the Metastable *BEA to MTW Topology and Its Impact on the Methanol-to-Hydrocarbons Process

The inter-zeolite conversion is a method to convert one meta-stable zeolite to a thermodynamically stable zeolite. Despite the enormous interest, this method is yet to be popularized or standardized in the zeolite community. Intending to provide more insights into hydrothermal conversions from one zeolite to another, this work developed a novel one-pot and flexible synthetic protocol to efficiently obtain the meta-stable *BEA topology and its derived MTW topology by varying the hydrothermal crystallization time. This inter-zeolite conversion process led to changes in the zeolite framework and modified physicochemical properties during the process. Such a transformation was feasible by forming hierarchical zeolite phases sharing a similar “mtw”-based common building units, possibly driving such conversion. The structure-reactivity relationship of four different zeolite materials, synthesized from this one-pot inter-zeolite conversion method, was established concerning their performance in the methanol-to-hydrocarbon (MTH) process, which has been well supported by operando UV-vis diffuse reflectance spectroscopic study coupled with online mass spectrometry and solid-state NMR spectroscopy. As a result, the pathway to synthesize various target zeolites from an identical initial synthesis gel with desired physicochemical properties has been scrutinized.     

EU‐12: A Small‐Pore,High‐Silica Zeolite Containing Sinusoidal Eight‐Ring Channels

Zeolite EU‐12, the framework structure of which has remained unsolved during the past 30 years, is synthesized at a specific SiO₂/Al₂O₃ ratio using choline as an organic structure‐directing agent, with both Na⁺ and Rb⁺ ions present. Synchrotron powder X‐ray diffraction and Rietveld analyses reveal that the EU‐12 structure has a two‐dimensional 8‐ring channel system. Among the two distinct 8‐ring (4.6×2.8 and 5.0×2.7 Å) channels along c axis, the smaller one interconnects with the sinusoidal 8‐ring (4.8×3.3 Å) channel along a axis. The other large one is simply linked up with the sinusoidal channel by sharing 8‐rings (4.8×2.6 Å) in the ac plane. The proton form of EU‐12 was found to show a considerably higher ethene selectivity in the low‐temperature dehydration of ethanol than H‐mordenite, the best catalyst for this reaction.     

Seed‐Assisted,One‐Pot Synthesis of Hollow Zeolite Beta without Using Organic Structure‐Directing Agents

Hollow aluminosilicate zeolite beta was successfully synthesized by adding CIT‐6, that is, zincosilicate zeolite, which has the same topology as beta, as seeds to the Na‐aluminosilicate gel without the need for organic structure‐directing agents. One important factor in the successful organic structure‐directing agent (OSDA)‐free synthesis of hollow beta crystals is the solubility of the seed crystals in alkaline media. CIT‐6 was less stable than aluminosilicate zeolite beta in alkaline media and the solubility changed depending on whether the crystals were calcined or not. The hollow beta could be obtained by using the uncalcined CIT‐6 seed crystals. The volumes of intra‐crystalline voids were tuned by changing the reaction time and the initial gel compositions, such as the SiO₂/Al₂O₃ and Na₂O/SiO₂ ratios. We estimated that the intra‐crystalline voids were formed through the dissolution of the seed crystals, just after the crystal growth of new beta on the outer surface of the seeds. In addition, new crystal growth toward inside of the void was also observed by TEM. On the basis of the characterization data, such as chemical analysis, N₂‐adsorption/desorption measurements, and TEM observation, a formation mechanism of the intra‐crystalline voids is proposed and discussed.     

Zeolite nanocrystals inside mesoporous TUD-1: a high-performance catalytic composite

A hierarchically structured composite material with interconnecting meso- and micropores has been developed with the aim to optimize zeolite performance. A general synthetic method has been developed that, in a controlled manner, allows for various types of nanosized zeolite to be incorporated into a three-dimensional mesoporous matrix. Nanosized zeolite Beta was used to exemplify this new approach, resulting in a system in which zeolite Beta shows a higher cracking activity per gram of zeolite than pure nanosized zeolite Beta for the model feed n-hexane. Additionally, FTIR studies of CO and NH3 adsorption revealed that the nature of the acid sites in the nanozeolite has been partially modified due to the interactions with the mesoporous matrix, TUD-1.     

Multipore Zeolites: Synthesis and Catalytic Applications

In the last few years, important efforts have been made to synthesize so‐called “multipore” zeolites, which contain channels of different dimensions within the same crystalline structure. This is a very attractive subject, since the presence of pores of different sizes would favor the preferential diffusion of reactants and products through those different channel systems, allowing unique catalytic activities for specific chemical processes. In this Review we describe the most attractive achievements in the rational synthesis of multipore zeolites, containing small to extra‐large pores, and the improvements reported for relevant chemical processes when these multipore zeolites have been used as catalysts.     

A Stable Extra‐Large‐Pore Zeolite with Intersecting 14‐ and 10‐Membered‐Ring Channels

The development of inorganic frameworks with extra‐large pores (larger than 12‐membered rings) has attracted considerable attention because of their potential applications in catalysis, the separation of large molecules, and so forth. We herein report the synthesis of the new extra‐large‐pore zeolite NUD‐2 by using the supramolecular self‐assembly of simple aromatic organic cations as structure‐directing agents (SDAs). NUD‐2 is a high‐silicon‐content germanosilicate with interconnecting 14×10‐membered‐ring channels. The SDAs in NUD‐2 can be removed by calcination in air at 550 °C to yield permanent pores with a BET surface area of 500 m²g^?1. Both germanium and organic cations in NUD‐2 can also be removed by treatment with acid at lower temperature, thus not only affording recycling of germanium and SDAs, but also providing a highly stable siliceous zeolite. In addition, aluminum ions can be incorporated into the framework of NUD‐2. The NUD‐2 structure is yet another extra‐large‐pore zeolite synthesized by using the supramolecular self‐assembling templating approach, thus demonstrating that this approach is a general and applicable strategy for synthesis of new large‐ and extra‐large‐pore zeolites.     

Direct Synthesis of Nano‐Ferrierite along the 10‐Ring‐Channel Direction Boosts Their Catalytic Behavior

Ferrierite zeolites with nanosized crystals and external surface areas higher than 250 m² g^?1 have been prepared at relatively low synthesis temperature (120 °C) by means of the collaborative effect of two organic structure directing agents (OSDA). In this way, hierarchical porosity is achieved without the use of post‐synthesis treatments that usually involve leaching of T atoms and solid loss. Adjusting the synthesis conditions it is possible to decrease the crystallite size in the directions of the 8‐ and 10‐ring channels, [010] and [001] respectively, reducing their average pore length to 10–30 nm and increasing the number of pores accessible. The small crystal size of the nano‐ferrierites results in an improved accessibility of reactants to the catalytic active centers and enhanced product diffusion, leading to higher conversion and selectivity with lower deactivation rates for the oligomerization of 1‐pentene into longer‐chain olefins.