Dissolution and regeneration of cellulose in NaOH/thiourea aqueous solution

A novel cellulose solvent, 1.5 M NaOH/0.65 M thiourea aqueous solution, was used to dissolve cotton linters having a molecular weight of 10.1 × 10⁴ to prepare cellulose solution. Regenerated cellulose (RC) films were obtained from the cellulose solution by coagulating with sulfuric acid (H₂SO₄) aqueous solution with a concentration from 2 to 30 wt %. Solubility of cellulose, structure, and mechanical properties of the RC films were examined by infrared spectroscopy, X‐ray diffraction, scanning electron microscopy, ¹³C NMR, and tensile tests. ¹³C NMR analysis indicated that the novel solvent of cellulose is a nonderivative aqueous solution system. The presence of thiourea enhanced significantly the solubility of cellulose in NaOH aqueous solution and reduced the formation of cellulose gel; as a result, thiourea prevented the association between cellulose molecules, leading to the solvation of cellulose. The RC film obtained by coagulating with 5 wt % H₂SO₄ aqueous solution for 5 min exhibited higher mechanical properties than that with other H₂SO₄ concentrations and a homogenous porous structure with a mean pore size of 186 nm for free surface in the wet state. The RC film plasticized with 10% glycerin for 5 min had a tensile strength of 107 MPa and breaking elongation of 10%, and about 1% glycerin in the RC film plays an important role in the enhancement of the mechanical properties. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1521–1529, 2002     

Dissolving cellulose in a NaOH/thiourea aqueous solution: a topochemical investigation

Various kinds of cellulose/cellulose-aggregate films have been prepared on newly cleaved mica by the deposition of the suspensions of microcrystalline cellulose in water in the presence or in absence of NaOH/thiourea at different temperatures. The topochemistry of the cellulose surfaces have been directly observed by employing both SEM-EDX and AFM. These studies show that both NaOH and thiourea have a homogeneous distribution around the cellulose fibers during the dissolving process, and it is believed that their synergic interactions play a key role to dissolve the cellulose aggregates. It is also found that the dissolving process is continuous while the ice state formation promotes the dissolving process.     

Biobased films prepared from NaOH/thiourea aqueous solution of chitosan and linter cellulose

In the present study, films based on linter cellulose and chitosan were prepared using an aqueous solution of sodium hydroxide (NaOH)/thiourea as the solvent system. The dissolution process of cellulose and chitosan in NaOH/thiourea aqueous solution was followed by the partial chain depolymerization of both biopolymers, which facilitates their solubilization. Biobased films with different chitosan/cellulose ratios were then elaborated by a casting method and subsequent solvent evaporation. They were characterized by X-ray analysis, scanning electron microscopy (SEM), atomic force microscopy (AFM), thermal analysis, and tests related to tensile strength and biodegradation properties. The SEM images of the biofilms with 50/50 and 60/40 ratio of chitosan/cellulose showed surfaces more wrinkled than the others. The AFM images indicated that higher the content of chitosan in the biobased composite film, higher is the average roughness value. It was inferred through thermal analysis that the thermal stability was affected by the presence of chitosan in the films; the initial temperature of decomposition was shifted to lower levels in the presence of chitosan. Results from the tests for tensile strength indicated that the blending of cellulose and chitosan improved the mechanical properties of the films and that an increase in chitosan content led to production of films with higher tensile strength and percentage of elongation. The degradation study in a simulated soil showed that the higher the crystallinity, the lower is the biodegradation rate.     

Structure and properties of regenerated cellulose fibers from aqueous NaOH/thiourea/urea solution

Regenerated cellulose fibers were successfully prepared through dissolving cotton linters in NaOH/thiourea/urea aqueous solution at ?2 °C by a twin-screw extruder and wet-spinning process at varying precipitation and drawing conditions. The dissolution process of an optimized 7 wt% cellulose was controlled by polarizing microscopy and resulted in a transparent and stable cellulose spinning dope. Rheological investigations showed a classical shear thinning behavior of the cellulose/NaOH/thiourea/urea solution and a good stability towards gelation. Moreover, the mechanical properties, microstructures and morphology of the regenerated cellulose fibers were studied extensively by single fiber tensile testing, X-ray diffraction, synchrotron X-ray investigations, birefringence measurements and field-emission scanning electron microscopy. Resulting fibers demonstrated a smooth surface and circular cross-section with homogeneous morphological structure as compared with commercial viscose rayon. At optimized jet stretch ratio, acidic coagulation composition and temperature, the structural features and tensile properties depend first of all on the drawing ratio. In particular the crystallinity and orientation of the novel fibers rise with increasing draw ratio up to a maximum followed by a reduction due to over-drawing and oriented crystallites disruption. The microvoids in the fiber as analysed with SAXS were smaller and more elongated with increasing drawing ratio. Moreover, a higher tensile strength (2.22 cN/dtex) was obtained in the regenerated fiber than that of the viscose rayon (2.13 cN/dtex), indicating higher crystallinity and orientation, as well as more elongated and orientated microvoid in the regenerated fiber. All in all, the novel extruder-based method is beneficial with regard to the dissolution temperature and a simplified production process. Taking into account the reasonable fiber properties from the lab-trials, the suggested dissolution and spinning route may offer some prospects as an alternative cellulose processing route.     

Structure and properties of novel fibers spun from cellulose in NaOH/thiourea aqueous solution

Cellulose was dissolved rapidly in a NaOH/thiourea aqueous solution (9.5:4.5 in wt.-%) to prepare a transparent cellulose solution, which was employed, for the first time, to spin a new class of regenerated cellulose fibers by wet spinning. The structure and mechanical properties of the resulting cellulose fibers were characterized, and compared with those of commercially available viscose rayon, cuprammonium rayon and Lyocell fibers. The results from wide angle X-ray diffraction and CP/MAS 13C NMR indicated that the novel cellulose fibers have a structure typical for a family II cellulose and possessed relatively high degrees of crystallinity. Scanning electron microscopy (SEM) and optical microscopy images revealed that the cross-section of the fibers is circular, similar to natural silk. The new fibers have higher molecular weights and better mechanical properties than those of viscose rayon. This low-cost technology is simple, different from the polluting viscose process. The dissolution and regeneration of the cellulose in the NaOH/thiourea aqueous solutions were a physical process and a sol-gel transition rather than a chemical reaction, leading to the smoothness and luster of the fibers. This work provides a potential application in the field of functional fiber manufacturing.     

Homogeneous and stable carbon nanotube dispersion assisted by cellulose in NaOH/thiourea aqueous solution

Cellulose - Carbon nanotubes (CNTs) have been proposed as next-generation lightweight structural materials, yet their application is facing challenges due to the poor dispersity in most solvents,...     

Dissolving of cellulose in PEG/NaOH aqueous solution

Here, a new solvent system for cellulose is reported. The solvent is a mixed aqueous solution of 1.0 wt.% poly(ethylene glycol) (PEG) and 9.0 wt.% of NaOH. Cellulose powder was added into the mixture at room temperature at first, and freezing it at −15 °C for 12 h following a thaw of the mixture at room temperature under strong stirring. There formed a clean solution of cellulose, and the optical microscopy was used to record the dissolving process. ¹³C-NMR, FT-IR, XRD, and intrinsic viscosity measurements revealed that there forms a homogeneous solution of cellulose in the new solvent system. The maximum solubility of cellulose with average molecular weight of 1.32 × 10⁵ g mol⁻¹ in the solvent system is 13 wt.%. The cellulose solution in the new solvent system is stable, even for 30 days storage at room temperature.     

Hydrogels prepared from unsubstituted cellulose in NaOH/urea aqueous solution

Novel cellulose hydrogels were synthesized through a "one-step" method from cellulose, which was dissolved directly in NaOH/urea aqueous solution, by using epichlorohydrin as crosslinker. Structure and properties of the hydrogels were characterized by using SEM, NMR, and water absorption testing. The hydrogels are fully transparent and display macroporous inner structure. The equilibrium swelling ratios of the hydrogels in distilled water at 25 degrees C are in the range from 30 to 60 g H(2)O/g dry hydrogel. Moreover, the reswelling water uptake of the hydrogels could be achieved to more than 70% compared with their initial swelling states. This work provided a simple and fast method for preparing eco-friendly hydrogels from unsubstituted cellulose.     

Dissolution of cellulose in aqueous NaOH/urea solution: role of urea

Urea can improve the solubility and stability of cellulose in aqueous alkali solution, while its role has not come to a conclusion. To reveal the role of urea in solution, NMR was introduced to investigate the interaction between urea and the other components in solution. Results from chemical shifts and longitudinal relaxation times show that: (1) urea has no strong direct interaction with cellulose as well as NaOH; (2) urea does not have much influence on the structural dynamics of water. Urea may play its role through van der Waals force. It may accumulate on the cellulose hydrophobic region to prevent dissolved cellulose molecules from re-gathering. The driving force for the self-assembly of cellulose and urea molecules might be hydrophobic interaction. In the process of cellulose dissolution, OH^? breaks the hydrogen bonds, Na⁺ hydrations stabilize the hydrophilic hydroxyl groups and urea stabilizes the hydrophobic part of cellulose.     

Structure and properties of the regenerated cellulose membranes prepared from cellulose carbamate in NaOH/ZnO aqueous solution

Regenerated cellulose (RC) membranes were prepared from cellulose carbamate—NaOH/ZnO aqueous solutions by coagulating with H₂SO₄ solution. Structure, morphology and properties of the membranes were investigated by using scanning electron micrograph (SEM), X-ray diffraction, Fourier transform infrared spectroscopy, flow rate method, and tensile testing. The results from SEM and water permeability revealed that the pore size and water permeability of the membranes in wet state changed drastically as a function of the concentration of H₂SO₄ and coagulation temperature, whereas they hardly changed with the coagulation time. RC membranes coagulated with the relatively dilute H₂SO₄ solution at relatively low temperature exhibited better mechanical properties. This work provided a promising way to prepare cellulose membranes with different pore sizes and good physical properties.     

Antifungal activity and humidity sensitivity of quaternized cellulose synthesized in NaOH/urea aqueous solution

In this work we report the fabrication of cellulose-based humidity responsive material with antifungal activity. The quaternized cellulose (QC) derivatives with low degree of substitution (DS) values of 0.08–0.37 were synthesized in NaOH/urea aqueous solution. Water insoluble QC membranes (c-QCM) were prepared by casting from QC aqueous solutions, followed by crosslinking with glutaraldehyde. The c-QCMs were disintegrated in acid solutions, but were able to keep membrane shape in neutral and mild basic solutions with pH value of 7.2 and 9.7. The equilibrium water adsorption ratios of c-QCMs were in the range of 66–98%, depending on the DS values of quaternary ammonium groups and the pH value of the aqueous solutions. The antifungal activity of QC was evaluated and found that QC could effectively inhibit the reproduction of Rhizopus stolonifer, Aspergillus flavus and Penicillium digitatum, with minimum inhibitory concentration of 5, 10, and 7.5 mg/mL, respectively. The resistivity of the c-QCM changed for about 65–134 times corresponding to the change of environmental relative humidity from 20 to 99%; and the performance of c-QCM as a resistive-type humidity responsive material was consistent in the cycling of relative humidity.     

Behavior of cellulose in NaOH/Urea aqueous solution characterized by light scattering and viscometry

Cellulose was dissolved in 6 wt % NaOH/4 wt % urea aqueous solution, which was proven by a ¹³C NMR spectrum to be a direct solvent of cellulose rather than a derivative aqueous solution system. Dilute solution behavior of cellulose in a NaOH/urea aqueous solution system was examined by laser light scattering and viscometry. The Mark–Houwink equation for cellulose in 6 wt % NaOH/4 wt % urea aqueous solution at 25 °C was [η] = 2.45 × 10^?2 weight‐average molecular weight (M_w)^0.815 (mL g^?1) in the M_w region from 3.2 × 10⁴ to 12.9 × 10⁴. The persistence length (q), molar mass per unit contour length (M_L), and characteristic ratio (C_∞) of cellulose in the dilute solution were 6.0 nm, 350 nm^?1, and 20.9, respectively, which agreed with the Yamakawa–Fujii theory of the wormlike chain. The results indicated that the cellulose molecules exist as semiflexible chains in the aqueous solution and were more extended than in cadoxen. This work provided a novel, simple, and nonpollution solvent system that can be used to investigate the dilute solution properties and molecular weight of cellulose. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 347–353, 2004     

Properties of cellulose films prepared from NaOH/urea/zincate aqueous solution at low temperature

Cellulose films were successfully prepared from NaOH/urea/zincate aqueous solution pre-cooled to −13 °C by coagulating with 5% H₂SO₄. The cellulose solution and regenerated cellulose films were characterized with dynamic rheology, ultraviolet–visible spectroscope, scanning electron microscopy, wide angle X-ray diffraction, Fourier transform infrared (FT-IR) spectrometer, thermogravimetry and tensile testing. The results indicated that at higher temperature (above 65 °C) or lower temperature (below −10 °C) or for longer storage time, gels could form in the cellulose dope. However, the cellulose solution remained a liquid state for a long time at 0–10 °C. Moreover, there was an irreversible gelation in the cellulose solution system. The films with cellulose II exhibited better optical transmittance, high thermal stability and tensile strength than that prepared by NaOH/urea aqueous solution without zincate. Therefore, the addition of zincate in the NaOH/urea aqueous system could enhance the cellulose solubility and improve the structure and properties of the regenerated cellulose films.     

Effects of temperature and molecular weight on dissolution of cellulose in NaOH/urea aqueous solution

Dissolution of cellulose having different viscosity-average molecular weight (M _η ) in 7 wt%NaOH/12 wt%urea aqueous solution at temperature from 60 to −12.6°C was investigated with optical microscope, viscosity measurements and wide X-ray diffraction (WXRD). The solubility (S_a) of cellulose in NaOH/urea aqueous solution strongly depended on the temperature, and molecular weight. Their S_a values increased with a decrease in temperature, and cellulose having M _η below 10.0 × 10⁴ could be dissolved completely in NaOH/urea aqueous solution pre-cooled to −12.6°C. The activation energy of dissolution (E_a,s) of the cellulose dissolution was a negative value, suggesting that the cellulose solution state had lower enthalpy than the solid cellulose. The cellulose concentration in this system increased with a decrease of M _η to achieve about 8 wt% for M _η of 3.1 × 10⁴. Moreover, cellulose having 12.7 × 10⁴ could be dissolved completely in the solvent pre-cooled to −12.6°C as its crystallinity (χ _c) decreased from 0.62 to 0.53. We could improve the solubility of cellulose in NaOH/urea aqueous system by changing M _η , χ _c and temperature. In addition, the zero-shear viscosity (η ₀ ) at 0°C for the 4 wt% cellulose solution increased rapidly with an increase of M _η , as a result of the enhancement of the aggregation and entanglement for the relatively long chains.     

Structure and properties of blend membranes prepared from cellulose and alginate in NaOH/urea aqueous solution

Regenerated cellulose (RC)/alginic acid (AL) blend membranes were satisfactorily prepared from 6 wt % NaOH/4 wt % urea aqueous solution by coagulating with 5 wt % CaCl₂ aqueous solution, and then treated with 3 wt % HCl. Morphology, crystallinity, mechanical properties, and thermal stability of the membranes were investigated by scanning electron microscopy (SEM), IR and UV spectroscopes, X‐ray diffraction, tensile tests, and thermogravimetric analysis (TGA). The RC/AL blends were miscible in all weight ratios of cellulose to alginate. The membranes have homogeneous mesh structures, and the mesh sizes of the blend membranes (200–2000 nm) significantly increased with increasing alginate content. The crystalline state of the AL membrane prepared from 6 wt % NaOH/4 wt % urea aqueous solution was broken completely, and the crystallinity of the blend membranes decreased with an increase of AL. Comparing with AL membranes, the tensile strength and breaking elongation of the blend membranes were obviously improved in dry and wet states. Therefore, the RC/AL blends offer a promising way of alginate as separate and functional materials used in the wet state. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 451–458, 2001     

Homogenous synthesis of hydroxyethylcellulose in NaOH/urea aqueous solution

Hydroxyethylcellulose (HEC) was synthesized by a fully homogenous method from cellulose in 7.5 wt.-% NaOH/11 wt.-% urea aqueous solutions under mild conditions. HEC samples were characterized with NMR, SEC-LLS, solubility, and viscosity measurements. The MS and DS values of the obtained HEC samples are in the range from 0.54 to 1.44 and 0.45 to 1.14, respectively, and the relative DS values at C-2 and C-6 hydroxyl groups are slightly higher than those at C-3 hydroxyl groups. HEC samples are soluble in water starting from a MS of 0.57 and DS of 0.49, which display high viscosity in aqueous solutions. Moreover, a NaOH/urea aqueous solution is a stable system for cellulose etherification. In this way, we could provide a simple, pollution-free, and homogeneous aqueous solution system for synthesizing cellulose ethers.     

Gelation behavior of cellulose in NaOH/urea aqueous system via cross-linking

Sol–gel transition of cellulose solution in NaOH/urea aqueous solution with the addition of epichlorohydrin (ECH) was investigated by rheological means. The gelation was controlled by a synergy of chemical and physical cross-linking processes, namely, the etherification reaction between cellulose and ECH as well as the self-association and entanglement of cellulose chains via hydrogen bonding re-construction in NaOH/urea. The results revealed that the cross-linker concentration, cellulose concentration and temperature played important roles in the gelation behavior. The gel time decreased with increasing either ECH or cellulose concentration, and the gel temperature dropped from 38 to 28 °C with an increase of cellulose concentration from 4 to 6 wt%, i. e. easier gelation was reached with higher cross-linker concentration, cellulose concentration or temperature, since higher cross-linker or cellulose concentration led to more network junctions via chemical or physical cross-linking, while higher temperature was favorable to both the etherification reaction and re-construction of cellulose hydrogen bonds. The compressive modulus of cellulose/ECH hydrogels was improved a lot by increasing either cellulose or ECH concentration, indicating the chemical cross-linking obviously improved the mechanical property, on the other hand, the swelling property could be tunable by changing the gelation parameter. This work supplied useful information to the control and optimization of the structure and properties of cellulose based hydrogels.     

Investigation of solubility of microcrystalline cellulose in aqueous NaOH

A cost‐effective and environmentally friendly method to dissolve microcrystalline cellulose (MCC) has been utilized. A detailed investigation of the effects of cellulose amount and solvent (aqueous NaOH) concentration on MCC solubility has been presented. In the experiments, NaOH solutions with concentrations ranging from 3.7 to 18.6 wt% have been employed to dissolve MCC with various weights. The results show that an optimal NaOH concentration range can always be found to give the best solubility of MCC having a certain weight. The solubility monotonically decreases with either the decreasing or increasing of NaOH concentration away from the optimal concentration range. In addition, the optimal concentration range of NaOH for dissolving cellulose has been shown to shrink as the amount of MCC increases. Copyright © 2005 John Wiley & Sons, Ltd.     

Aggregation and gelation in hydroxypropylmethyl cellulose aqueous solutions

In this work we present an analysis of the thermal behavior of hydroxypropylmethyl cellulose aqueous solutions, from room temperature to higher temperatures, above gelation. We focus on significant aspects, essentially overlooked in previous work, such as the correlation between polymer hydrophobicity and rheological behavior, and the shear effect on thermal gelation. Micropolarity and aggregation of the polymer chains were monitored by both UV/vis and fluorescence spectroscopic techniques, along with polarized light microscopy. Gel formation upon heating was investigated using rheological experiments, with both large strain (rotational) tests at different shear rates and small strain (oscillatory) tests. The present observations allow us to compose a picture of the evolution of the system upon heating: firstly, polymer reptation increases due to thermal motion, which leads to a weaker network. Secondly, above 55 degrees C, the polymer chains become more hydrophobic and polymer clusters start to form. Finally, the number of physical crosslinks between polymer clusters and the respective lifetimes increase and a three-dimensional network is formed. This network is drastically affected if higher shear rates, at non-Newtonian regimes, are applied to the system.