Preparation and properties of novel benzoxazine and polybenzoxazine with maleimide groups

A benzoxazine compound with a maleimide group, 3‐phenyl‐3,4‐dihydro‐2H‐6‐(N‐maleimido)‐1,3‐benzoxazine (HPM‐Ba), was prepared from N‐(4‐hydroxyphenyl)maleimide, formaldehyde, and aniline. The chemical structure of HBM‐Ba was identified by FT‐IR, ¹H‐NMR, and elemental analysis. HPM‐Ba showed a melting point of 52–55 °C and good solubility in common organic solvents. HPM‐Ba showed a two‐stage process of thermal polymerization. The first stage arose from the polymerization of maleimide groups, and the second one was the ring‐opening reaction of benzoxazine groups. Fusible polymaleimides with a Tg of around 100 °C could be obtained by thermally polymerizing HPM‐Ba at 130 °C. Further polymerizing the polymaleimides at 240 °C resulted in a completely cured resin showing a Tg at 204 °C. Good thermal stability and self‐extinguishing behavior was observed with the cured polybenzoxazine resins. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 5954–5963, 2004     

Adhesives and coatings based on phenolic/epoxy resins

Low molecular weight epoxy resin based on bis (4‐hydroxy phenyl) 1,1 cyclohexane was prepared and modified with various types of the prepared phenolic resins. Phenol–, cresol–, resorcinol–and salicylic acid–formaldehyde resins were used. The optimum conditions of formulation and curing process were studied to obtain modified wood adhesives characterized by high tensile shear strength values. This study indicated that the more suitable conditions are 1:2 weight ratio of phenol–or cresol–formaldehyde to epoxy resin in the presence of phthalic anhydride (20 wt%) of the resin content as a curing agent at 150°C for 80 min. Resorcinol–or salicylic acid–formaldehyde/epoxy resins formulated at 1:2 weight ratio were cured in the presence of paraformaldehyde (20 wt%) at 150°C for 60 min. The effect of the structure of phenolic resins on the tensile shear strength values of formulated resin samples, when mixed with the epoxy resins and cured under the previously mentioned optimum conditions for different times, was investigated. Metallic and glass coatings from the previous resins were also prepared and evaluated as varnishes or paints. Copyright © 1999 John Wiley & Sons, Ltd.     

Allyl ether of aralkyl phenolic resin with low melt viscosity and its Alder‐ene blends with bismaleimide: synthesis,curing, and laminate properties

This paper outlines the synthesis and characterization of O‐allyl aralkyl phenolic (O‐allyl Xylok, OAX) resins having low melt viscosity and its Alder‐ene blends with 2, 2′‐bis 4‐[(4′‐maleimido phenoxy) phenyl] propane. The blends manifested a three‐stage curing pattern that converged to a two‐stage pattern on enhancing the maleimide content. The polymerization kinetics of typical allyl and maleimide rich resin systems showed apparent activation energy increasing and pre‐exponential factor decreasing from ene to the Diels–Alder step. Increased allyl content improved mechanical and impact properties of the composites at ambient temperature, although it diminished the retention of interlaminar shear strength at elevated temperature. Increased maleimide content of the resin was conducive for the higher rigidity for the composite and its retention at elevated temperature. A substantial increase in T_g (from 153°C to 280°C) and thermal stability was observed with an increase in maleimide content. High allyl content resulted in improved mechanical properties thanks to better resin–reinforcement interaction as revealed from morphological analysis. Copyright © 2014 John Wiley & Sons, Ltd.     

Methylol‐functional benzoxazines as precursors for high‐performance thermoset polymers: Unique simultaneous addition and condensation polymerization behavior

A new class of high‐performance resins of combined molecular structure of both traditional phenolics and benzoxazines has been developed. The monomers termed as methylol‐functional benzoxazines were synthesized through Mannich condensation reaction of methylol‐functional phenols and aromatic amines, including methylenedianiline (4,4′‐diaminodiphenylmethane) and oxydianiline (4,4′‐diaminodiphenyl ether), in the presence of paraformaldehyde. For comparison, other series of benzoxazine monomers were prepared from phenol, corresponding aromatic amines, and paraformaldehyde. The as‐synthesized monomers are characterized by their high purity as judged from ¹H NMR and Fourier transform infrared spectra. Differential scanning calorimetric thermograms of the novel monomers show two exothermic peaks associated with condensation reaction of methylol groups and ring‐opening polymerization of benzoxazines. The position of methylol group relative to benzoxazine structure plays a significant role in accelerating polymerization. Viscoelastic and thermogravimetric analyses of the crosslinked polymers reveal high T_g (274–343 °C) and excellent thermal stability when compared with the traditional polybenzoxazines. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis of novel tri‐benzoxazine and effect of phenolic nucleophiles on its ring‐opening polymerization

A trifunctional benzoxazine, 1,3,5‐tris(3‐phenyl‐3,4‐dihydro‐2H‐benzo[1,3]oxazin‐6‐yl)benzene (T‐Bz) was synthesized and in an effort to reduce its curing temperature (curing maxima at 238 °C), it was mixed with various phenolic nucleophiles such as phenol (PH), p‐methoxy phenol (MPH), 2‐methyl resorcinol (MR), hydroquinone (HQ), pyrogallol (PG), 2‐naphthol (NPH), 2,7‐dihydroxy naphthalene (DHN), and 1,1'‐bi‐2‐naphthol (BINOL). The influence of these phenolic nucleophiles on ring‐opening polymerization temperature of T‐Bz was examined by DSC and FTIR analysis. T‐Bz undergoes a complete ring‐opening addition reaction in the presence of bi‐ and trifunctional phenolic nucleophiles (MR/HQ/PG/DHN) at 140 °C (heated for 3 h) and forms a networked polybenzoxazine (NPBz). The NPBzs showed a high thermal stability with T_d20 of 350–465 °C and char yield of 67–78% at 500 °C; however, a diminutive weight loss (6.9–9.8%) was observed at 150–250 °C (T_d5: 215–235 °C) due to degradation of phenolic end groups. This article also gives an insight on how the traces of phenolic impurities can alter the thermal properties of pure benzoxazine monomer as well as its corresponding polymer. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2811–2819     

Synthesis of α‐maleimide‐ω‐dienyl heterotelechelic poly(methyl methacrylate) and its cyclization by the intramolecular Diels–Alder reaction

The synthesis of heterotelechelic poly(methyl methacrylate) (PMMA) containing α‐maleimide‐ω‐dienyl end‐groups and its subsequent intramolecular cyclization are described. The anionic polymerization of methyl methacrylate was carried out with 3‐tert‐butyldimethylsilyloxypropyl‐1‐lithium and 5‐bromo‐1,3‐pentadiene as the initiator and terminator, respectively, to synthesize α‐hydroxy‐ω‐dienyl‐PMMA. The introduction of the maleimide group to the α chain end by the reaction of the sodium salt of the polymer with N‐(3‐chloromethylphenyl)‐maleimide or N‐(3‐bromomethylphenyl)‐maleimide was not successful because of the nucleophilic addition of alkoxide to the carbon carbon double bond of the maleimide group. When 4,4′‐bismaleimidediphenylether was allowed to react with the alkoxide, the aimed α‐maleimide‐ω‐dienyl‐PMMA was obtained in a good yield. Ring closure by the intramolecular Diels–Alder reaction was carried out by the heating of the dilute polymer solution in tetrahydrofuran. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 237–246, 2000     

Development of novel flame‐retardant thermosets based on benzoxazine–phenolic resins and a glycidyl phosphinate

Modified novolac resins with benzoxazine rings were prepared and copolymerized with a glycidyl phosphinate. Their curing behavior and the thermal properties of the curing resins were studied. Copolymerization was studied with model compounds considering the functionality of the benzoxazine‐based phenolic resins and the easy isomerization of the glycidyl phosphinate. Phenolic novolac resin acts as an initiator but p‐toluensulfonic acid had to be used to decrease the curing temperature and to prevent glycidyl phosphinate from isomerizing. The materials obtained exhibited high glass‐transition temperatures and retardation on thermal degradation rates. V‐0 materials were obtained when the materials were tested for ignition resistance with the UL‐94 test. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 279–289, 2004     

Synthesis and properties of a deuterated phenolic resin

A highly deuterated novolac‐type phenolic resin was prepared by polycondensation of deuterated phenol and formaldehyde using oxalic acid as an acid catalyst. The polycondensation of deuterated monomers and the formation of the highly deuterated phenolic resin were confirmed by the gel permeation chromatography, IR, and ¹H NMR analyses. With the exception of hydroxyl groups, the degree of deuteration was estimated to be more than 98%. The polymer conformation in THF solution was evaluated by the scaling exponent of the Mark–Houwink–Sakurada equation. The exponent of the deuterated phenolic resin is 0.26 in THF at 40 °C and is close to that of a nondeuterated phenolic resin, which suggests that phenolic resins behave like a compact sphere irrespective of deuteration. The curing behavior of the deuterated phenolic resin with hexamethylenetetramine was confirmed by differential scanning calorimetry analysis. The cured highly deuterated phenolic resin exhibits a lower incoherent neutron scattering background than that of the nondeuterated phenolic resin, which suggests that the former is suitable for matrix resins with low incoherent backgrounds for small‐angle neutron scattering studies of thermosetting resins. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Preparation of phenol formaldehyde resins containing pendant isoimides and their isomerization to stable resins

Aminophenols were allowed to react with maleic and phthalic anhydrides, producing high yields of the corresponding N‐(hydroxyphenyl) maleamic and phthalamic acids, respectively. The amic acids were dehydrated to the corresponding maleisoimides and phthalisoimides with N,N‐dicyclohexylcarbodiimide or ethyl chloroformate as the dehydrating agent. Formaldehyde was allowed to react with the products in the presence of an acid catalyst, and novel phenol formaldehyde resins (Novolac‐like) were produced. The resins on treatment with a sodium carbonate solution or on prolonged heating at 50 °C suffered rearrangement to corresponding phenol formaldehyde resins with pendant imides. This rearrangement was accompanied by an increase in the softening point and thermal stability. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3244–3252, 2000     

Preparation and properties of high performance epoxy–silsesquioxane hybrid resins prepared using a maleimide–alkoxysilane compound as a modifier

An alkoxysilane compound possessing maleimide moiety (MSM) was prepared from N‐(4‐hydroxyphenyl)maleimide and 3‐glycidoxypropyltrimethoxysilane and was used as a modifier of epoxy resins. In situ curing epoxy resins with MSM resulted in epoxy resins with good homogeneity. Just 5–10 wt % of MSM is sufficient to yield high glass transition temperature (165 °C), good thermal stability above 360 °C, and high flame retardancy (LOI = 30) to bisphenol‐A‐based epoxy resins. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5787–5798, 2005     

Synthesis of poly(isopropenylphenoxy propylene carbonate) and its facile side‐chain functionalization into hydroxy‐polyurethanes

4‐Isopropenyl phenol ( 4‐IPP ) is a versatile dual functional intermediate that can be prepared readily from bisphenol‐A ( BPA ). Through etherification with epichlorohydrin to the phenolic group of 4‐IPP , it can be converted into 4‐isopropenyl phenyl glycidyl ether ( IPGE ). On further reaction with carbon dioxide in the presence of tetra‐n‐butyl ammonium bromide ( TBAB ) as the catalyst, IPGE was transformed into 4‐isopropenylphenoxy propylene carbonate ( IPPC ) in 90% yield. Cationic polymerization of IPPC with strong acid such as trifluoromethanesulfonic acid or boron trifluoride diethyl etherate as the catalyst at ?40 °C gave a linear poly(isopropenylphenoxy propylene carbonate), poly( IPPC ), with multicyclic carbonate groups substituted uniformly at the side‐chains of the polymer. The cyclic carbonate groups of poly( IPPC ) were further reacted with different aliphatic amines and diamines resulting in formation of polymers with hydroxy‐polyurethane on side‐chains. Syntheses, characterizations of poly( IPPC ) and its conversion into hydroxy‐polyurethane crosslinked polymers were presented. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 802–808     

Synthesis of porous supports containing N‐(p‐hydroxyphenyl)‐ or N‐(3‐4‐dihydroxybenzyl) maleimide‐anchored titanates and application as catalysts for transesterification and epoxidation reactions

N‐(p‐acetoxyphenyl)maleimide and N‐(piperonyl)maleimide were polymerized in suspension to give macroporous supports. After deprotection of the p‐acetoxyphenyl and of the piperonyl groups, resins with pendant p‐hydroxyphenyl and catechol units were obtained. These results illustrate a very easy and convenient way to synthesize phenol and catechol containing supports. Polymer‐supported transesterification and epoxidation catalysts were obtained by immobilization of Ti(OiPr)₄ and TiCl₄. These catalysts were efficient for both reactions and could be recycled several times although some titanium leaching (≤ 20%) was observed in each case. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2879–2886, 2000     

Structural characteristics of p‐t‐Octylphenol formaldehyde resole resins using molecular simulation

p‐t‐Octylphenol formaldehyde resole resins have two linkage types of methylene‐ and dimethylene ether‐linkages and have three terminal types of hydrogen, methylol, and o‐methylene quinone. Variation of structural characteristics of the resins due to different types of linkages and terminals were studied using molecular dynamics and molecular mechanics. The structural characteristics of the methylene‐bridged resins were intramolecular hydrogen bonds between hydroxyl groups of the adjacent p‐t‐octylphenols. In the dimethylene ether‐bridged resin, the intramolecular hydrogen bonds between oxygen atoms of the dimethylene ether‐linkages and hydroxyl groups of the neighboring phenolic units were found. For the resins with both methylol terminals, one of both terminals of the resins was hidden at the center of the molecule when the resin size is large. The number of hydrogen bonds in the resins with the methylol terminal was larger than for the resins with the o‐methylene quinone terminal. Variation of the structural characteristics of the resins by dehydration of the terminal methylol was discussed. Using the calculated results, dissociation of the dimethylene ether linkage and crosslinking reaction of rubber chains by the resin were explained. Copyright © 2002 John Wiley & Sons, Ltd.     

Flame‐retardant epoxy resins from o‐cresol novolac epoxy cured with a phosphorus‐containing aralkyl novolac

A novel phosphorus‐containing aralkyl novolac (Ar‐DOPO‐N) was prepared from the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) first with terephthaldicarboxaldehyde and subsequently with phenol. The chemical structures of the synthesized compounds were characterized with Fourier transform infrared, ¹H and ³¹P NMR, and elemental analysis. Ar‐DOPO‐N blended with phenol formaldehyde novolac was used as a curing agent for o‐cresol formaldehyde novolac epoxy, resulting in cured epoxy resins with various phosphorus contents. The epoxy resins exhibited high glass‐transition temperatures (159–177 °C), good thermal stability (>320 °C), and retardation on thermal degradation rates. High char yields and high limited oxygen indices (26–32.5) were observed, indicating the resins' good flame retardance. Using a melamine‐modified phenol formaldehyde novolac to replace phenol formaldehyde novolac in the curing composition further enhanced the cured epoxy resins' glass‐transition temperatures (160–186 °C) and limited oxygen index values (28–33.5). © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2329–2339, 2002     

Phenol‐urea‐formaldehyde cocondensed resol resins: Their synthesis,curing kinetics,and network properties

Several phenol‐urea‐formaldehyde (PUF) cocondensed resol resins were synthesized by different procedures. The curing kinetics and network properties of these PUF resins were examined by differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMTA). A kinetic study indicated that the activation energy values of PUF resins are generally higher than those of phenol‐formaldehyde (PF) resins during curing processes, but the curing rates of PUF resins are faster than those of PF resins. The pH values of PUF systems have a significant influence on the rate constants, although they affect the activation energy very slightly. Moreover, the dependence of activation energy on the conversion showed that there are more individual reactions with different activation energies occurring during the curing processes in PUF resins than in PF resins. The decomposition of methylene ether bridges to form methylene bridges probably occurs at high temperature in PUF resins. DMTA data indicated that the network rigidity of PUF resins is slightly lower than that of PF resin. The gel point and T_{tan δ2} transition measured by DMTA were consistent with the kinetic results obtained from the DSC data, but they were also related to the physical and mechanical properties of the network, especially with regard to the T_{tan δ2} transition. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1929–1938, 2003     

Synthesis of comb‐like polystyrene with poly(N‐phenyl maleimide‐alt‐p‐chloromethyl styrene) as macroinitiator

The copolymerization of N‐phenyl maleimide and p‐chloromethyl styrene via reversible addition–fragmentation chain transfer (RAFT) process with AIBN as initiator and 2‐(ethoxycarbonyl)prop‐2‐yl dithiobenzoate as RAFT agent produced copolymers with alternating structure, controlled molecular weights, and narrow molecular weight distributions. Using poly(N‐phenyl maleimide‐alt‐p‐chloromethyl styrene) as the macroinitiator for atom transfer radical polymerization of styrene in the presence of CuCl/2,2′‐bipyridine, well‐defined comb‐like polymers with one graft chain for every two monomer units of backbone polymer were obtained. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2069–2075, 2006     

Cocuring behaviors of benzoxazine and maleimide derivatives and the thermal properties of the cured products

The cocuring behaviors of 3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazine (P‐ABz) and various N‐phenylmaleimide compounds were studied with DSC, FTIR, and TGA‐GC/MS. The presence of benzoxazine compound promoted the polymerization of maleimide groups. In contrast, 4‐hydroxyphenylmaleimide (MI‐OH) and 4‐maleimidobenzoic acid (MI‐COOH), which possess acidic moieties, showed an acid‐catalytic effect on the polymerization of benzoxazine groups. The cocuring composition of P‐ABz/MI‐COOH showed low polymerization temperatures, high glass transition temperature above 220 °C, and comparable thermal stability to conventional polybenzoxazines. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1890–1899, 2006     

Catalytic reactions of oxetanes with protonic reagents and aprotic reagents leading to novel polymers

This paper reports new addition reactions of oxetanes with certain protonic reagents such as carboxylic acid, phenol, and thiol, and with certain aprotic reagents such as acyl chloride, thioester, phosphonyl dichloride, silyl chloride, and chloroformate using quaternary onium salts as catalysts. The kinetic study of the addition reactions of oxetanes was also investigated. These new addition reactions were applicable to the synthesis of new polymers. These polyaddition systems could also construct both polymer main chains and reactive side chains. The alternating copolymerization of oxetanes with carboxylic anhydride was performed. Furthermore, it was found that anionic ring‐opening polymerization of oxetanes containing hydroxy groups proceeded to afford the hyperbranched polymer (HBP) with an oxetanyl group and many hydroxy groups at the ends of the polymer chains. Alkali developable photofunctional HBPs were synthesized by the polyaddition of bis(oxetane)s or tris(oxetane)s, and their patterning properties were examined, too. The photo‐induced cationic polymerization of the polymers with pendant oxetanyl groups and the thermal curing reactions of polyfunctional oxetanes (oxetane resins) were also examined to give the crosslinking materials quantitatively. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 709–726, 2007     

N‐methylolmaleimide–benzene photoadduct: A novel monomer for the synthesis of functionally modified polyimides

A novel polycyclic dihydroxy diimide monomer was synthesized through the photocycloaddition of N‐methylolmaleimide to benzene and the reaction of maleimide–benzene photoadduct with formaldehyde. The monomer, which evolved formaldehyde at about 165 °C, was subsequently used to prepare low molecular weight polyamineimides and polyurethaneimides. Soluble polyamineimides, prepared with three different aromatic diamine monomers, exhibited initial decomposition temperatures between 277 and 329 °C and glass‐transition temperatures between 180 and 219 °C. An aliphatic polyamineimide prepared from 1,6‐hexanediamine was insoluble and had glass‐transition and initial decomposition temperatures of 225 °C and 294 °C, respectively, with prior loss of formaldehyde from end groups. Polyurethaneimides prepared with two aromatic diisocyanates showed loss of formaldehyde in the approximate range of 160–169 °C followed by loss of CO₂ and glass‐transition temperatures of 219 and 233 °C. Attempts to prepare polyamideimides resulted in oligomers with a low nitrogen content. Attempts to prepare polyesterimides were unsuccessful. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2645–2651, 2000     

Acceleration of amine/epoxy reactions with N‐methyl secondary amines

Kinetic studies established that the monomethylation of a primary amine leads to significantly higher reaction rates with glycidyl ethers. The relative rates for approximately 25 amines were determined in an alcohol solvent under pseudo‐first‐order conditions (excess epoxy). The rates were referenced to aniline. For the aliphatic amines, reactivity consistently increased upon going from a primary amine to the corresponding N‐methyl secondary amine. This acceleration effect was not seen for aniline. The enhanced reactivity was also seen in curing systems, both with pure methylated amine curing agents and with complex mixtures obtained from the partial methylation of polyamines. Economically viable partially methylated amine curing agents were obtained by the reductive alkylation of commercial polyamines with formaldehyde and by the reaction of monomethylamine with 3‐(N‐methylamino)propionitrile in the presence of hydrogen and a hydrogenation catalyst. Although actual cure performance is based on a complex combination of several factors, the acceleration due to monomethylation could be a useful tool for enhancing amine/epoxy curing reactions. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 921–930, 2000