Olefin Polymerization Catalyzed by Double‐Decker Dipalladium Complexes: Low Branched Poly(α‐Olefin)s by Selective Insertion of the Monomer Molecule

Dipalladium complexes of a cyclic bis(diimine) ligand with a double‐decker structure catalyze polymerization of ethylene and α‐olefins and copolymerization of ethylene with 1‐hexene. The polymerization of 1‐hexene yields a polymer that is mainly composed of the hexamethylene unit formed by 2,1‐insertion of the monomer into the palladium–carbon bond, followed by chain‐walking (6,1‐insertion). The polymerization of 4‐methyl‐1‐pentene proceeds by 2,1‐insertion with a selectivity of 92–97 %, and affords the polymer with methyl and 2‐methylhexyl branches. 2,1‐Insertion occurs selectively in all of the polymerization reactions of α‐olefins catalyzed by the dipalladium complexes. Ethylene polymerization with the catalyst at 100 °C lasts over 24 h, whereas the monopalladium–diimine catalyst loses its activity within 8 h at 60 °C. Polyethylene obtained by the dipalladium catalyst is less‐branched and has a higher molecular weight compared to that of the monopalladium catalyst under the same conditions. Copolymerization of ethylene with 1‐hexene affords solid products with melting points and molecular weights that vary depending on the polymerization time, suggesting formation of a block and/or gradient copolymer.     

Copolymerization of ethylene with 1‐hexene promoted by novel multi‐chelated non‐metallocene complexes with imine bridged imidazole ligand

A series of novel bridged multi‐chelated non‐metallocene catalysts is synthesized by the treatment of N,N‐imidazole, N,N‐dimethylimidazole, and N,N‐benzimidazole with n‐BuLi, 2,6‐dimethylaniline, and MCl₄ (M = Ti, Zr) in THF. These catalysts are used for copolymerization of ethylene with 1‐hexene after activated by methylaluminoxane (MAO). The effects of polymerization temperature, Al/M molar ratio, and pressure of monomer on ethylene copolymerization behaviors are investigated in detail. These results reveal that these catalysts are favorable for copolymerization of ethylene with 1‐hexene featured high catalytic activity and high comonomer incorporation. The copolymer is characterized by ¹³C NMR, WAXD, GPC, and DSC. The results confirm that the obtained copolymer features broad molecular weight distribution (MWD) about 33–35 and high 1‐hexene incorporation up to 9.2 mol %, melting temperature of the copolymer depends on the content of 1‐hexene incorporation within the copolymer chain and 1‐hexene unit in the copolymer chain isolates by ethylene units. The homopolymer of ethylene has broader MWD with 42–46. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 417–424, 2010     

Ethylene/1‐hexene copolymers synthesized with a single‐site catalyst: Crystallization analysis fractionation,modeling, and reactivity ratio estimation

A series of poly(ethylene‐co‐1‐hexene) samples made with rac‐ethylene bis(indenyl)zirconium dichloride/methylaluminoxane were analyzed by crystallization analysis fractionation (CRYSTAF). The nine samples had comonomer contents of 0–4.2 mol % 1‐hexene with a narrow range of molecular weights (34,000–39,000 g/mol). Because all the copolymer samples had narrow, unimodal chemical composition distributions, they were ideal as calibration standards for CRYSTAF. A linear calibration curve was constructed relating the peak crystallization temperature from CRYSTAF operated at a cooling rate of 0.1 °C/min and the comonomer content as determined by ¹³C NMR. Reactivity ratios for ethylene and 1‐hexene were estimated by the fitting of reactant liquid‐phase compositional data to the Mayo–Lewis equation. It was found that a value of the 1‐hexene reactivity ratio could not be unequivocally determined from the set of samples analyzed because the range of comonomer incorporation was too narrow. Stockmayer's bivariate distribution was used to model the fractionation process in CRYSTAF, and although a good fit to experimental CRYSTAF profiles was attained, the model did not fully describe the underlying crystallization phenomena. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2595–2611, 2002     

Copolymerization of 1‐hexene and ethylene catalyzed by the Ziegler catalyst Cp*TiMe3/B(C6F5)3

The Ziegler–Natta system Cp*TiMe₃/B(C₆F₅)₃ catalyzed the copolymerization of ethylene and 1‐hexene in toluene into materials that were characterized by ¹H and ¹³C{¹H} NMR spectroscopy, differential scanning calorimetry, and gel permeation chromatography. The effects of temperature and ethylene/1‐hexene and olefin/catalyst ratios on catalyst activities and copolymer molecular weights and molecular weight distributions were studied; the ethylene proportions varied from less than 5% to 85% or more. In addition, significant amounts of 1‐hexene were incorporated into the growing polymer chain in a 2,1‐fashion; consequently, conventional ¹³C NMR analytical methodologies for deducing monomer proportions and dispersions and polymer microstructures, based on a low 1,2‐incorporation of α‐olefin, did not work very well. A soluble (in toluene at ambient temperature) but very high molecular weight (weight‐average molecular weight ∼ 8 × 10⁵, weight‐average molecular weight/number‐average molecular weight = 1.8) rubbery copolymer that formed at −78 °C exhibited a predominantly alternating microstructure. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3966–3976, 2000     

Microstructure of metallocene isotactic propylene‐co‐1‐pentene‐co‐1‐hexene terpolymers

This study aims at characterizing in depth the microstructure of propylene‐co‐1‐pentene‐co‐1‐hexene terpolymers, which have been recently reported to develop the isotactic polypropylene δ trigonal polymorph when the total comonomer content is high enough. Such a specific crystalline form had been only reported so far in the analogous copolymers containing either 1‐pentene or 1‐hexene. A comparative ¹³C NMR study in solution of the aforementioned terpolymers and copolymers allows asserting the random insertion of both comonomers during chain growth under the polymerization conditions used. The reaction parameters, mainly catalyst and temperature, have been chosen for the purpose of assuring relatively high molar mass polymers. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2537–2547     

Analysis of β‐CH2 signals in the 13C NMR spectra of the methyl methacrylate–ethyl acrylate copolymer as a tool for microstructure determination

The incremental method of the chemical shift calculation in the ¹³C NMR spectra of the methyl methacrylate–ethyl acrylate copolymer, PMMA/EA, has been applied to the β‐CH₂ carbons. A positive simulation of the DEPT sub‐spectrum shows that it is possible to determine in this way the distribution of configurational‐compositional tetrads providing a tool for microstructure analysis of acrylic copolymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2147–2155, 2000     

Styrene‐ethylene co‐oligomerization with bis‐(diphenylphosphino)‐amine/chromium catalysts and the use of the co‐oligomerization products in copolymerization reactions with metallocenes

Ethylene‐styrene (or 4‐methylstyrene) co‐oligomerization using various bis(diphenylphoshino)amine ligands in combination with chromium is discussed. GC analysis of the reaction mixture shows that various phenyl‐hexene and phenyl‐octene isomers are formed either through cotrimerization or cotetramerization. It seems that the more bulky ligands display lower selectivity to co‐oligomerization and favor ethylene homo‐oligomerization. Subsequent copolymerization of the oligomerization reaction mixture using a metallocene polymerization catalyst results in a copolymer with a branched structure as indicated by Crystaf and ¹³C NMR analysis. Assignments of the ¹³C NMR spectrum are proposed from an APT NMR experiment combined with calculated NMR chemical shift data using additivity rules. An indication of the ability of the different co‐oligomerization products to copolymerize into the polyethylene chain could be established from these assignments. Unreacted styrene and the more bulky isomers, 3‐phenyl‐1‐hexene and 3‐phenyl‐1‐octene, are not readily incorporated while branches resulting from the other isomers present in the co‐oligomerization reaction mixture are detected in the NMR spectrum. © 2008 Wiley Periodicals, Inc. JPolym Sci Part A: Polym Chem 46: 1488–1501, 2008     

Synthesis of ethylene‐1‐hexene copolymers from ethylene stock by tandem action of bis(2‐dodecylsulfanyl‐ethyl) amine‐CrCl3 and Et(Ind)2ZrCl2

In this work, ethylene‐1‐hexene copolymers were synthesized with a tandem catalysis system that consisted of a new trimerization catalyst bis(2‐dodecylsulfanyl‐ethyl) amine‐CrCl₃/MAO ( 1 /MAO) and copolymerization catalyst Et(Ind)₂ZrCl₂/MAO ( 2 /MAO) at atmosphere pressure. Catalyst 1 trimerized ethylene with high activity and excellent selectivity in the presence of a relatively low amount of MAO. Catalyst 2 incorporated the 1‐hexene content and produced ethylene‐1‐hexene copolymer from an ethylene‐only stock in the same reactor. Adjusting the Cr/Zr ratio and reaction temperature yielded various branching densities and thus melting temperatures. However, broad DSC curves were observed when low temperatures and/or high Cr/Zr ratios were employed due to an accumulation of 1‐hexene component and composition drifting during the copolymerization. It was found that a short pretrimerization period resulted in more homogeneous materials that gave unimodal DSC curves. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 3562–3569, 2007     

Influences of steric bulkiness in hydrotris(pyrazolyl)borate ligands on ethylene polymerization reaction

Manganese(II) complex catalysts with hydrotris(pyrazolyl)borate ligands have been examined on their catalytic performance in ethylene polymerization and ethylene/1‐hexene copolymerization. The activities of [Mn(L6)(Cl)(NCMe)] ( 1 ) and [Mn(L10)(Cl)] ( 2 ) activated by Al(i‐Bu)₃/[Ph₃C][B(C₆F₅)₄] for ethylene polymerization go up to 326 and 11 kg mol (cat^?1) h^?1, respectively, (L6^? = hydrotris(3‐phenyl‐5‐methyl‐1‐pyrazolyl)borate anion, L10^? = hydrotris(3‐adamantyl‐5‐isopropyl‐1‐pyrazolyl)borate anion). In particular, for ethylene/1‐hexene copolymerization, complex 1 gives high‐molecular‐weight poly(ethylene‐co‐1‐hexene)s with the highest M_w of 439,000 in manganese olefin polymerization catalyst systems. Moreover, the 1‐hexene incorporation by complex 1 seems more efficient than that by [Mn(L3)(Cl)] ( 4 ) (L3^? = hydrotris(3‐tertiary butyl‐5‐isopropyl‐1‐pyrazolyl)borate anion). In this work, we demonstrated that the coordination geometry and coordination number are also important factors for ethylene polymerization reaction as well as steric hindrances and ligand frameworks in our manganese(II) catalysts. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5720–5727, 2009     

Structure of molten stereoregular polyolefins with different side‐chain sizes: Linear polyethylene,polypropylene, poly(1‐butene), and poly(4‐methyl‐1‐pentene)

The melt structures of linear polyethylene and the isotactic vinyl polymers polypropylene, poly(1‐butene), and poly(4‐methyl‐1‐pentene), along with the corresponding methyl, ethyl, and isobutyl side chains, were studied with wide‐angle X‐ray diffraction. As the size of the side branch increases from zero (polyethylene) to methyl, ethyl, and isobutyl, a prepeak appears below the main diffraction peak in the total structure factor. The prepeaks become stronger and shift to lower scattering vectors with increasing bulkiness of the side chain. There is a strong correlation between the position of the prepeaks in the melt and the average nearest‐neighbor helix–helix packing distance in the crystals, implying similar helical conformations in the melts. © 2000 John Wiley & Sons, Inc.* J Polym Sci B: Polym Phys 38: 2480–2485, 2000     

Zeolite‐supported metallocene catalyst for ethylene/1‐hexene copolymerization

Commercial zeolite acid mordenite was thermally treated for use as a support for bis(n‐butyl‐cyclopentadienyl)zirconium dichloride [(n‐BuCp)₂ZrCl₂] for the further evaluation of ethylene/1‐hexene copolymerization. The polymerization time, temperature, and solvent, as well as the addition of tri(isobutyl)aluminum in the hexane medium, were evaluated. The catalytic activity and 1‐hexene content in the copolymer synthesized with the supported system were very near those obtained with the homogeneous precursor. A comonomer effect was observed for both systems. The polymerization rate profiles were obtained for ethylene polymerization, and the activation energy and monomer reactivity were calculated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3038–3048, 2004     

Isomerization of 4‐Methyl‐1‐pentene and 1‐Hexene Catalysed by Macroporous Ion Exchange Resin: A Kinetic Study

The isomerization of 4‐methyl‐1‐pentene and 1‐hexene, thermodynamically the most unstable propene dimers, was studied. The isomerization was catalyzed by strongly acidic ion exchange resins in the temperature range of 362‐384 K and under atmospheric pressure. The reaction scheme and kinetic equations, which best fit the experimental data are given.     

13Carbon nuclear magnetic resonance of ethylene–propylene–1‐hexene terpolymers

We report the complete ¹³C NMR characterization of a series of ethylene–propylene–1‐hexene terpolymers obtained with the metallocenic system rac‐ethylene bis‐indenyl zirconium dichloride, with different comonomer ratios. A detailed study of ¹³C NMR chemical shifts, triad sequence distributions, monomer‐average sequence lengths, and reactivity ratios for these terpolymers is presented. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2474–2482, 2004     

Isotactic poly(propylene‐co‐1‐pentene‐co‐1‐hexene) terpolymers: Synthesis,molecular characterization,and evidence of the trigonal polymorph

Terpolymers based on propylene with 1‐pentene and 1‐hexene as comonomeric units are satisfactorily synthesized using a metallocene catalyst. Thus, several terpolymers are prepared with distinct overall compositions in comonomers as well as three different 1‐pentene/1‐hexene ratios at a given composition to evaluate the influence on polymerization activity, intrinsic viscosity, and microstructural details. The new trigonal δ polymorph is observed in those quenched terpolymers with a global content in comonomers of about 14 mol %, independently of the ratio between both comonomers. However, preliminary results indicate a profound influence of that ratio on the crystallization rate. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013, 51, 3251–3259     

Higher α‐olefin polymerizations catalyzed by rac‐Me2Si(1‐C5H2‐2‐CH3‐4‐tBu)2Zr(NMe2)2/Al(iBu)3/[Ph3C][B(C6F5)4]

Polymerizations of higher α‐olefins, 1‐pentene, 1‐hexene, 1‐octene, and 1‐decene were carried out at 30 °C in toluene by using highly isospecific rac‐Me₂Si(1‐C₅H₂‐2‐CH₃‐4‐^t Bu)₂Zr(NMe₂)₂ (rac‐1) compound in the presence of Al(iBu)₃/[CPh₃][B(C₆F₅)₄] as a cocatalyst formulation. Both the bulkiness of monomer and the lateral size of polymer influenced the activity of polymerization. The larger lateral of polymer chain opens the π‐ligand of active site wide and favors the insertion of monomer, while the large size of monomer inserts itself into polymer chain more difficultly due to the steric hindrance. Highly isotactic poly(α‐olefin)s of high molecular weight (MW) were produced. The MW decreased from polypropylene to poly(1‐hexene), and then increased from poly(1‐hexene) to poly(1‐decene). The isotacticity (as [mm] triad) of the polymer decreased with the increased lateral size in the order: poly(1‐pentene) > poly(1‐hexene) > poly(1‐octene) > poly(1‐decene). The similar dependence of the lateral size on the melting point of polymer was recorded by differential scanning calorimetry (DSC). ¹H NMR analysis showed that vinylidene group resulting from β‐H elimination and saturated methyl groups resulting from chain transfer to cocatalyst are the main end groups of polymer chain. The vinylidene and internal double bonds are also identified by Raman spectroscopy. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1687–1697, 2000     

Copolymerization of Ethylene and Propylene Using Silicon Tetrachloride‐Modified Silica/MAO with Et[Ind]2ZrCl2 Metallocene Catalyst

For the copolymerization of ethylene with propylene or a higher α‐olefin, using Et[Ind]₂ZrCl₂ metallocene catalyst, modification of silica with silicon tetrachloride prior to MAO adsorption can increase the activity, which is more pronounced for ethylene/1‐hexene copolymerization at higher pressure and temperature. The molecular weight of the copolymer produced was lower and the polydispersity tends to be decreased. No significant effect of SiCl₄ addition on the microstructure and the chemical composition distribution of the copolymer produced was observed.     

Temperature‐dependent kinetic study for ozonolysis of selected tropospheric alkenes

Ozonolysis reactions of alkenes are suggested to play major roles in the chemistry of the troposphere. Rate constants for the gas‐phase reactions of O₃ with a series of alkenes were determined using relative rate technique based on GC/FID measurements of alkene decays. Experiments were carried out in air over the temperature range of 278–353 K at an atmospheric pressure of 760 Torr. An excess of 1,3,5‐trimethylbenzene was used as a HO radical scavenger in all experiments. Arrhenius parameters were calculated for ozonolysis of 1‐butene, 1‐pentene, 1‐hexene, 1‐heptene, 2‐methyl‐1‐butene, isobutene, trans‐2‐butene, trans‐2‐pentene, cis‐2‐pentene, trans‐2‐hexene, cis‐2‐hexene, 3‐chloropropene, 1,1‐dichloroethene, and isoprene from temperature‐dependent studies of the rate constants. The rate constants obtained in this study are compared with previous literature data. A good linear correlation between the logarithms of the rate constants and calculated HOMO energies of selected alkenes is observed. However, no clear correlation could have been drawn for chlorinated substituted alkenes. © 2002 Wiley Periodicals, Inc. Int J Chem Kinet 34: 678–684, 2002     

Effect of 1‐hexene comonomer on polyethylene particle growth and copolymer chemical composition distribution

An investigation of the polymer particle growth characteristics and polymer molecular weight and composition distributions in ethylene homopolymerization and ethylene/1‐hexene copolymerization has been carried out with a catalyst comprising a zirconocene and methylaluminoxane immobilized on a silica support. The presence of 1‐hexene leads to higher productivity and easier fragmentation of the support during particle growth. Crystallization analysis fractionation and gel permeation chromatography analysis of ethylene/1‐hexene copolymers prepared at different polymerization times reveals a broadening of the chemical composition distribution with increasing polymerization time as a result of the gradual formation of a relatively high‐molecular‐weight, ethylene‐rich fraction. The results are indicative of significant monomer diffusion effects in both homopolymerization and copolymerization. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2883–2890, 2006     

Melting behavior of polyethylene/α‐olefin copolymers: Narrow composition distribution copolymers and fractions from Ziegler–Natta and single‐site catalyst products

The melting temperature and heat of fusion were measured for an extensive series of compositionally uniform copolymers of ethylene with butene‐1, hexene‐1, and octene‐1. Fractions and whole polymers that exhibited minimal interchain compositional heterogeneity were from commercial copolymers made with either Ziegler–Natta (ZN) or single‐site metallocene catalysts. The present results do not support recent claims that ZN and corresponding metallocene catalyst copolymers melt at significantly different temperatures, nor the implication that comonomer incorporation is “blocky” in ZN copolymers. In five of the six comonomer/catalyst systems the dependencies of the melting temperature on comonomer type and amount were scarcely distinguishable. This common behavior is the same as that for a model random copolymer, so we conclude that most ethylene/α‐olefin copolymers have random distributions of ethylene sequences. The exception in the present study is a metallocene ethylene/butene‐1 copolymer that melts at lower temperatures and apparently has perceptibly alternating sequence distributions. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3416–3427, 2004     

Molecular design of diene monomers containing an ester functional group for the synthesis of poly(diene sulfone)s by radical alternating copolymerization with sulfur dioxide

Functional poly(diene sulfone)s are prepared by the radical alternating copolymerization of 1,3‐diene monomers containing an ester substituent with sulfur dioxide. Methyl 3,5‐hexadienoate (MH) and methyl 5,7‐octadienoate (MO) with both an alkylene spacer and a terminal diene structure are suitable to produce a high‐molecular‐weight copolymer in a high yield, while the copolymerization of 5,7‐nonadienoic acid, ethyl 2,4‐pentadienoate, and ethyl 4‐methyl‐2,4‐pentadienoate including either an alkylene spacer or a terminal diene structure lead to unsuccessful results. The ¹³C NMR chemical shift values of MH and MO suggest a high electron density at their reacting α‐carbon for exhibiting a high copolymerization reactivity. Fluorene‐containing diene monomers, 9‐fluorenyl 3,5‐hexadienoate (FH) and 9‐fluorenyl 5,7‐octadienoate (FO), are also prepared and copolymerized with sulfur dioxide. The thermal and optical properties of the poly(diene sulfone)s containing the methyl and fluorenyl ester substituents in the side chain are investigated. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1000–1009