Synthesis and properties of phosphorus-containing epoxy resins by novel method

Novel phosphorus-containing epoxy resins (1–3% phosphorus content) were synthesized by the reaction of 9,10-dihydro-9-oxa-10-phosphaphenanthrene 10-oxide (DOPO) and the diglycidyl ether of bisphenol A and then cured with 4,4′-diaminodiphenyl sulfone or phenol novolac. Differential scanning calorimetry, high performance liquid chromatography, and epoxide equivalent weight titration were used to trace the reaction between the DOPO and the epoxy. The thermal stability and flame retardancy were checked by thermal gravimetric analysis, the limiting oxygen index, and the UL-94 vertical test. The glass transitions were measured by dynamic mechanical analysis. The relation between these properties (thermal stability, flame retardancy, and glass transition) and the DOPO contents (phosphorus content) were discussed. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3903–3909, 1999     

Preparation,thermal properties,and flame retardance of epoxy–silica hybrid resins

A novel epoxy system was developed through the in situ curing of bisphenol A type epoxy and 4,4′‐diaminodiphenylmethane with the sol–gel reaction of a phosphorus‐containing trimethoxysilane (DOPO–GPTMS), which was prepared from the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) with 3‐glycidoxypropyltrimethoxysilane (GPTMS). The preparation of DOPO–GPTMS was confirmed with Fourier transform infrared, ¹H and ³¹P NMR, and elemental analysis. The resulting organic–inorganic hybrid epoxy resins exhibited a high glass‐transition temperature (167 °C), good thermal stability over 320 °C, and a high limited oxygen index of 28.5. The synergism of phosphorus and silicon on flame retardance was observed. Moreover, the kinetics of the thermal oxidative degradation of the hybrid epoxy resins were studied. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2354–2367, 2003     

Synthesis and characteristics of a novel silicon‐containing flame retardant and its application in poly[2,2‐propane‐(bisphenol)carbonate]/acrylonitrile butadiene styrene

Novel halogen‐free compounds [9,10‐dihydro‐9‐oxa‐10‐phosphaphanthrene‐10‐oxide/vinyl methyl dimethoxysilane/N‐β‐(aminoethyl)‐γ‐aminopropyl methyl dimethoxysilane (DOPO–VMDMS–NMDMS)] that simultaneously contain phosphorus, nitrogen, and silicon have been synthesized through the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphanthrene‐10‐oxide (DOPO), vinyl methyl dimethoxysilane (VMDMS), and N‐β‐(aminoethyl)‐γ‐aminopropyl methyl dimethoxysilane (NMDMS). The chemical structure and properties of DOPO–VMDMS–NMDMS have been investigated with Fourier transform infrared spectroscopy, proton nuclear magnetic resonance, phosphorous nuclear magnetic resonance, and thermogravimetric analysis (TGA). These synthesized flame retardants have been blended with a poly[2,2‐propane‐(bisphenol) carbonate]/acrylonitrile butadiene styrene (PC/ABS) alloy. The flame‐retardant properties of these mixture samples have been estimated with the limiting oxygen index (LOI), and the thermal stability has been characterized with TGA. The LOI value of PC/ABS/DOPO–VMDMS–NMDMS is enhanced up to 27.2 vol % from 21.2 vol %, and the char yield is also improved slightly (from 12 to 17%) with 2.8 wt % phosphorus, 3.0 wt % silicon, and 0.5 wt % nitrogen (at a 30 wt % loading of DOPO–VMDMS–NMDMS). The results show that there is a synergistic effect of the elements phosphorus, silicon, and nitrogen on the flame retardance. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1542–1551, 2007     

Flame‐retardant epoxy resins from o‐cresol novolac epoxy cured with a phosphorus‐containing aralkyl novolac

A novel phosphorus‐containing aralkyl novolac (Ar‐DOPO‐N) was prepared from the reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) first with terephthaldicarboxaldehyde and subsequently with phenol. The chemical structures of the synthesized compounds were characterized with Fourier transform infrared, ¹H and ³¹P NMR, and elemental analysis. Ar‐DOPO‐N blended with phenol formaldehyde novolac was used as a curing agent for o‐cresol formaldehyde novolac epoxy, resulting in cured epoxy resins with various phosphorus contents. The epoxy resins exhibited high glass‐transition temperatures (159–177 °C), good thermal stability (>320 °C), and retardation on thermal degradation rates. High char yields and high limited oxygen indices (26–32.5) were observed, indicating the resins' good flame retardance. Using a melamine‐modified phenol formaldehyde novolac to replace phenol formaldehyde novolac in the curing composition further enhanced the cured epoxy resins' glass‐transition temperatures (160–186 °C) and limited oxygen index values (28–33.5). © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2329–2339, 2002     

Phosphorus‐containing renewable polyester‐polyols via ADMET polymerization: Synthesis,functionalization, and radical crosslinking

An α,ω‐diene containing hydroxyl groups was prepared from plant oil‐derived platform chemicals. The acyclic diene metathesis copolymerization (ADMET) of this monomer with a phosphorus‐containing α,ω‐diene (DOPO II), also plant oil derived, afforded a series of phosphorus containing linear polyesters, which have been fully characterized. The backbone hydroxyls of these polyesters have been acrylated and radically polymerized to produce crosslinked polymers. The thermomechanical and mechanical properties, the thermal stability, and the flame retardancy of these phosphorus‐based thermosets have been studied. Moreover, methyl 10‐undecenoate has been used as chain stopper in selected ADMET polymerizations to study the effect of the prepolymers' molecular weights on the different properties of the final materials. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1649–1660, 2010     

A kinked unit‐containing thermotropic liquid crystalline copolyester with low glass transition temperature and broad phase transition temperature

A novel phosphorus‐containing thermotropic liquid crystalline copolyester with kinked unit named as poly(hydroxybenzate‐co‐DOPO‐benzenediol dihydrodipheyl ether terephthalate) (PHDDT) was synthesized successfully by melting transesterification from terephthalic acid (TPA), p‐hydroxybenzoic acid (p‐ABH), 2‐(6‐oxid‐6H‐dibenz(c, e) (1,2) oxaphosphorin 6‐yl)1,4‐benzenediol (DOPO‐HQ), and 4,4′‐dihydroxydiphenyl ether (DOP). The chemical structure, the mesophase behavior, and the thermal properties of the copolyesters were characterized by Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy (¹H, ¹³C, and ³¹P NMR), wide‐angle X‐ray diffraction, polarizing light microscopy (PLM), differential scanning calorimetry, thermogravimetric analysis, and dynamic mechanical analysis. Results suggested that PHDDTs exhibited the typical nematic mesophase that occurred at low temperatures and maintained in a broad temperature range from 230 °C to higher than 400 °C, and had low glass transition temperature ranging from 154.5 to 166.9 °C. The novel phosphorus‐containing thermotropic liquid crystalline copolyester will have a potential application in preparing various in situ reinforced polymer materials with excellent mechanical properties and flame retardancy. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4703–4709, 2009     

Flame‐retardant epoxy resins with high glass‐transition temperatures from a novel trifunctional curing agent: Dopotriol

A novel phosphorus‐containing trifunctional novolac (dopotriol) was synthesized through the addition reaction of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene 10‐oxide and rosolic acid. The structure of dopotriol was confirmed with NMR spectroscopy and elemental analyses. The dopotriol was blended with phenol novolac in the ratios of 10/0, 8/2, 6/4, 4/6, 2/8, and 0/10 to serve as a curing agent for diglycidyl ether of bisphenol A. Thermal properties, such as the glass‐transition temperature, thermal decomposition temperature, and flame retardancy, moisture absorption, and dielectric properties of the cured epoxy resins were evaluated. The activity and activation energy of curing were studied with the methods of Kissinger and Ozawa by dynamic differential scanning calorimetry scans. The glass‐transition temperatures of the cured epoxy resins were 138–159 °C, increasing with the phosphorus content. This is rarely seen in the literature after the addition of a flame‐retardant element. The flame retardancy increased with the phosphorus content, and a UL‐94 V‐0 grade was achieved with a phosphorus content of 1.87%. Similar dielectric properties and moisture absorption were observed for these phosphorus‐containing epoxy resins, and this implied that the addition of phosphorus to epoxy did not affect the dielectric properties and moisture absorption. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2862–2873, 2005     

Novel approach to the chemical modification of poly(vinyl alcohol): Phosphorylation

The chemical modification of poly(vinyl alcohol) (PVA) was performed through oxidation followed by nucleophilic addition. PVA was oxidized by KMnO₄ to form vinyl ketone units along the polymer backbone. The chemical modification of PVA was then conducted through the reaction of the carbonyl group of the vinyl ketone unit with 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) as a nucleophile. Through this approach, the phosphorous DOPO group was attached onto the carbon atom of the polymer main chain rather than onto the pendent hydroxyl groups of PVA. The formed DOPO‐containing PVA showed improved thermal stability, organosolubility, and flame retardance. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1107–1113, 2003     

Thermal degradation behaviors of epoxy resin/POSS hybrids and phosphorus–silicon synergism of flame retardancy

Epoxy resin (EP)/polyhedral oligomeric silsesquioxane (POSS) hybrids were prepared based on octavinyl polyhedral oligomeric silsesquioxane (OVPOSS) and phosphorus‐containing epoxy resin (PCEP). The PCEP was synthesized via the reaction between bisphenol A epoxy resin (DGEBA) and 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO). The structure and morphology of PCEP/OVPOSS hybrids were characterized by Fourier transform infrared spectroscopy and transmission electron microscopy. Differential scanning calorimetry revealed that the PCEP/OVPOSS hybrids possessed higher glass transition temperatures than that of PCEP. The thermal stability of the PCEP/OVPOSS hybrids was studied using thermogravimetric analysis (TGA). The TGA results illustrated the synergistic effect of phosphorus–silicon of flame retardancy: phosphorus promotes the char formation, and silicon protects the char from thermal degradation. The thermal degradation mechanism of the PCEP/OVPOSS hybrids was investigated by real time Fourier transform infrared spectra and pyrolysis/gas chromatogram/mass spectrometry (Py‐GC/MS) analysis. It was found that OVPOSS migrated to the surface of the matrix and then sublimed from the surface in nitrogen; whereas, the vinyl groups of OVPOSS were oxidated to form a radical trap which could react with pyrolysis radicals derived from PCEP to form the branched and crosslinked structure in air. The combustion behaviors of the hybrids were evaluated by micro combustion calorimetry. The addition of OVPOSS obviously decreased the value of peak heat release rate and total heat release of the hybrids. Moreover, scanning electron microscopy (SEM) and X‐ray photoelectron spectroscopy were used to explore the char residues of the PCEP and the hybrids. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 693–705, 2010     

Enhanced thermal properties and flame retardancy of unsaturated polyester‐based hybrid materials containing phosphorus and silicon

A phosphorus and silicon containing liquid monomer (9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene 10‐oxide–vinyltrimethoxysilane (DOPO–VTS)) was synthesized by the reaction between DOPO and VTS. DOPO–VTS and methacryloxypropyltrimethoxylsilane were introduced into unsaturated polyester resin to prepare flame retardant UPR/SiO₂ (FR‐UPR/SiO₂) hybrid materials by sol–gel method and curing process. DOPO–VTS contributes excellent flame retardancy to UPR matrix, which was confirmed by the limiting oxygen index and microscale combustion calorimeter results. The thermogravimetric analysis (TGA) results indicate that the FR‐UPR/SiO₂ hybrid materials possess higher thermal stability and residual char yields than those of pure UPR at high temperature region. The thermal degradation of materials was investigated by TGA/infrared spectrometry (TG‐IR) and real‐time infrared spectrometry (RT‐IR), providing insight into the thermal degradation mechanism. Moreover, scanning electron microscopy (SEM) and X‐ray photoelectron spectroscopy (XPS) were used to explore the morphologies and chemical components of the residual char. Copyright © 2013 John Wiley & Sons, Ltd.     

A novel thermotropic liquid crystalline copolyester containing phosphorus and aromatic ether moity toward high flame retardancy and low mesophase temperature

A series of thermotropic liquid crystalline polyesters containing phosphorus and aromatic ether groups (TLCP‐AEs) were synthesized from p‐acetoxybenzoic acid (p‐ABA), terephthalic acid (TPA), 4,4′‐oxybis(benzoic acid) (OBBA), and acetylated 2‐(6‐oxid‐6H‐dibenz(c,e) (1,2) oxaphosphorin 6‐yl) 1,4‐benzenediol (DOPO‐AHQ). The chemical structure and the properties of TLCP‐AEs were characterized by Fourier‐transform spectroscopy (FTIR), proton nuclear magnetic resonance spectroscopy (¹H NMR), differential scanning calorimetry (DSC), X‐ray diffraction (XRD), thermogravimetry analysis (TGA), scanning electronic microscopy (SEM), polarizing optical microscopy (POM), limiting oxygen index, and UL‐94 tests, respectively. The results showed that TLCP‐AEs had low and broad mesophase temperatures (230–400 °C). TLCP‐AEs also showed excellent thermal stability; their 5%‐weight‐loss temperatures were above 440 °C and the char yields at 700 °C were higher than 45 wt %. All TLCP‐AE polyesters exhibited high flame retardancy with a LOI value of higher than 70 and UL‐94 V‐0 rating. The SEM observation revealed that TLCP‐AEs had good fibrillation ability. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1182–1189, 2010     

Flame‐retardant performance and mechanism of epoxy thermosets modified with a novel reactive flame retardant containing phosphorus,nitrogen, and sulfur

A novel phosphorus‐containing, nitrogen‐containing, and sulfur‐containing reactive flame retardant (BPD) was successfully synthesized by 1‐pot reaction. The intrinsic flame‐retardant epoxy resins were prepared by blending different content of BPD with diglycidyl ether of bisphenol‐A (DGEBA). Thermal stability, flame‐retardant properties, and combustion behaviors of EP/BPD thermosets were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), limited oxygen index (LOI) measurement, UL94 vertical burning test, and cone calorimeter test. The flame‐retardant mechanism of BPD was studied by TGA/infrared spectrometry (TGA‐FTIR), pyrolysis‐gas chromatography/mass spectrometry (Py‐GC/MS), morphology, and chemical component analysis of the char residues. The results demonstrated that EP/BPD thermosets not only exhibited outstanding flame retardancy but also kept high glass transition temperature. EP/BPD‐1.0 thermoset achieved LOI value of 39.1% and UL94 V‐0 rating. In comparison to pure epoxy thermoset, the average of heat release rate (av‐HRR), total heat release (THR), and total smoke release (TSR) of EP/BPD‐1.0 thermoset were decreased by 35.8%, 36.5% and 16.5%, respectively. Although the phosphorus content of EP/BPD‐0.75 thermoset was lower than that of EP/DOPO thermoset, EP/BPD‐0.75 thermoset exhibited better flame retardancy than EP/DOPO thermoset. The significant improvement of flame retardancy of EP/BPD thermosets was ascribed to the blocking effect of phosphorus‐rich intumescent char in condensed phase, and the quenching and diluting effects of abundant phosphorus‐containing free radicals and nitrogen/sulfur‐containing inert gases in gaseous phase. There was flame‐retardant synergism between phosphorus, nitrogen, and sulfur of BPD.     

Synergistic effect of flame retardants and graphitic carbon nitride on flame retardancy of polylactide composites

In order to improve the flame retardant of polylactide (PLA), the synergistic effect of graphitic carbon nitride (g‐C₃N₄) with commercial‐available flame retardants melamine pyrophosphate (MPP) and 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) was investigated. The PLA composites containing 5 wt% g‐C₃N₄ and 10 wt% DOPO had a highest limited oxygen index (LOI) value of 29.5% and reached the V‐0 rating of UL‐94 test. The cone calorimeter tests exhibited that DOPO had a better synergistic effect with g‐C₃N₄ than MPP to improve flame retardancy of PLA. The peak heat release rate (pHRR) and total heat release (THR) of PLA composites containing 10 wt% DOPO could be reduced by 25.2% and 23.6%, respectively, as compared with those of pure PLA. The presence of rich phosphorus element and aromatic groups in DOPO contributed to obtain continuous compact char layer and increase the graphitization level of char residues, thereby, resulting in improving the flame retardancy of PLA together with g‐C₃N₄. In addition, the incorporation of DOPO can serve as a plasticizer to reduce the complex viscosity, improving the processability of PLA composites.     

Flame‐retardant epoxy resins with high glass‐transition temperatures. II. Using a novel hexafunctional curing agent: 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene 10‐yl‐tris(4‐aminophenyl) methane

We synthesized a novel phosphorus‐containing triamine [9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene 10‐yl‐tris(4‐aminophenyl) methane (dopo‐ta)] from the nucleophilic addition of 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene 10‐oxide and pararosaniline chloride, using triethylamine as an acid receiver. We confirmed the structure of dopo‐ta by IR, mass, and NMR spectra and elemental analysis. dopo‐ta served as a curing agent for diglycidyl ether of bisphenol A (DGEBA) and dicyclopentadiene epoxy (hp7200). Properties such as the glass‐transition temperature (T_g), thermal decomposition temperature, flame retardancy, moisture absorption, and dielectric properties of the cured epoxy resins were evaluated. The T_g's of cured DGEBA/dopo‐ta and hp7200/dopo‐ta were 171 and 190 °C, respectively. This high T_g phenomenon is rarely seen in the literature after the introduction of a flame‐retardant element. The flame retardancy increased with the phosphorus content, and a UL‐94 V‐0 grade was achieved with a phosphorus content of 1.80 wt % for DGEBA/dopo‐ta/diamino diphenylmethane (DDM) systems and 1.46 wt % for hp7200/dopo‐ta/DDM systems. The dielectric constants for DGEBA/dopo‐ta and hp7200/dopo‐ta were 2.91 and 2.82, respectively, implying that the dopo‐ta curing systems exhibited low dielectric properties. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5971–5986, 2005     

Effect of the organophosphate structure on the physical and flame‐retardant properties of an epoxy resin

2‐(6‐Oxido‐6H‐dibenzo〈c,e〉〈1,2〉oxa‐phosphorin‐6‐yl)1,4‐benzenediol (ODOPB) and bis(3‐dihydroxyphenyl) phenyl phosphate (BHPP) were successfully synthesized and used as reactive flame retardants in o‐cresol formaldehyde novolac epoxy resin. Because of the rigid, cyclic, side‐chain structure of ODOPB, the resultant phosphorus‐containing epoxy resin exhibited a higher glass‐transition temperature, better flame retardancy, higher modulus, and greater thermal stability than the regular bromine‐containing tetrabromobisphenol A epoxy resin and the linear, main‐chain, phosphorus‐containing BHPP epoxy resin. A UL‐94VO rating was achieved with a phosphorus content as low as 1.1% with ODOPB (comparable to a bromine content of 12% and a phosphorus content of 2.2% with BHPP) in the cured resins, and no fumes or toxic gas emissions were observed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 369–378, 2002     

Curing studies of epoxy resins with phosphorus‐containing amines

The curing system of diglycidyl ether of bisphenol A (DGEBA) with two phosphorus‐containing amine compounds—bis(3‐aminophenyl)methyl phosphine oxide and bis(4‐aminophenyl)‐bis(9,10‐dihydro‐9‐oxa‐10‐oxide‐10‐phosphaphenanthrene‐10‐yl)methane—was studied with differential scanning calorimetry under isothermal and nonisothermal conditions and compared with the DGEBA/diamino diphenyl methane system. The isoconversional method was used to evaluate the dependence of the effective activation energy on the extent of conversion. Modulated differential scanning calorimetry and dynamic mechanical thermal analysis were used to study the phenomena of vitrification and gelation. The thermal and flame‐retardant properties were evaluated, and the limiting oxygen index values of the phosphorylated resins, above 30, confirmed that phosphorus‐containing epoxy resins are effective flame retardants. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1676–1685, 2006     

Preparation of phosphinated bisphenol from acid‐fragmentation of 1,1,1‐tris(4‐hydroxyphenyl)ethane and its application in high‐performance cyanate esters

We reveal a route for the preparation of phosphinated bisphenol, 1,1‐bis(4‐hydroxyphenyl)‐1‐(6‐oxido‐6H‐dibenz <c,e> <1,2> oxaphosphorin‐6‐yl)ethane (2) , via a one‐pot reaction of 1,1,1‐tris(4‐hydroxyphenyl)ethane and 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene 10‐oxide (DOPO) in the catalysis of p‐toluenesulfonic acid. A two‐step reaction mechanism, acid‐fragmentation of 1,1,1‐tris(4‐hydroxyphenyl)ethane followed by nucleophilic addition of DOPO, is proposed for the synthesis. Based on (2) , a dicyanate ester derivative, 1,1‐bis(4‐cyanatophenyl)‐1‐(6‐oxido‐6H‐dibenz <c,e> <1,2> oxaphosphorin‐6‐yl)ethane (3) was prepared and co‐cured with a commercially available dicyanate ester, the dicyanate ester of bisphenol A (BACY). Experimental data show that incorporating (3) into BACY enhances the flame retardancy and dielectric properties with little penalty to the thermal properties. A thermoset with T_g 274 °C, coefficient of thermal expansion (CTE) 49 ppm/°C, D_k 3.04 (1 GHz), T_d (5%,) N₂: 435 °C, air: 424 °C, and UL‐94 V‐0 rating can be achieved via this approach. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Synergistic flame‐retardant effect of DOPO‐based derivative and organo‐montmorillonite on glass‐fiber‐reinforced polyamide 6 T

Herein, a bridged 9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide (DOPO) derivative (PN‐DOPO) in combination with organ‐montmorillonite (OMMT) was used to improve the flame retardancy and mechanical properties of glass‐fiber‐reinforced polyamide 6 T (GFPA6T). The flame retardancy and thermal stabilities of the cured GFPA6T composites were investigated using limiting oxygen index, vertical burning (UL‐94) test, cone calorimeter test, and thermogravimetric analysis (TGA). The morphological analysis and chemical composition of the char residues after cone calorimeter tests were characterized via scanning electron microscopy and energy dispersive spectrometry. The results indicate that 2 wt% OMMT combined with 13 wt% PN‐DOPO in GFPA6T achieved a V‐0 rating in UL‐94 test. The peak heat release rate and total smoke release remarkably decreased with the incorporation of OMMT as compared to those of GFPA6T/15 wt% PN‐DOPO. The TGA results show that the thermal stability and residual mass of the samples effectively increased with the increase in OMMT content. The morphological analysis and composition structure of the residues demonstrate that a small amount of OMMT could help form a more thermally stable and compact char layer during combustion. Also, with the incorporation of OMMT, the layers consisted of more carbon‐silicon and aluminum phosphate char in the condensed phase. Furthermore, GFPA6T/PN‐DOPO/OMMT composites exhibited excellent mechanical properties in terms of flexural modulus, flexural strength, and impact strength than the GFPA6T/PN‐DOPO system. The combination of PN‐DOPO and OMMT has improved the flame retardancy and smoke suppression of GFPA6T without compromising the mechanical properties.     

Development of novel phosphorus‐containing epoxy resins from renewable resources

Novel biobased epoxy resins were prepared from two fatty acid derivatives; epoxidized 10‐undecenoyl triglyceride and epoxidized methyl 3,4,5‐tris(10‐undecenoyloxy)benzoate, with 4,4′‐diaminodiphenylmethane as a crosslinking agent. The flame retardancy of these epoxy resins was improved by the addition of 10‐[2′, 5′‐bis(9‐oxiranyl‐nonayloxy)phenyl]‐9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide and by crosslinking with a phosphorus‐containing curing agent, bis(m‐aminophenyl)methylphosphine oxide. The thermal, thermomechanical, and flame‐retardant properties of the cured materials were measured with differential scanning calorimetry, thermogravimetric analysis, dynamic mechanical analysis, and the limiting oxygen index. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6717–6727, 2006     

A flame‐retardant DOPO‐MgAl‐LDH was prepared and applied in poly (methyl methacrylate) resin

A novel inorganic and organic composite flame retardant (9,10‐dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide [DOPO]–layered double hydroxide [LDH]) was synthesized via grafting DOPO with organic‐modified Mg/Al‐LDH, which was introduced into poly (methyl methacrylate) (PMMA) resin to prepare the flame‐retardant PMMA composites. Thermogravimetric analyzer (TGA) showed that the T_‐50% of DOPO‐LDH/PMMA composites enhanced by about 20°C, and with the 20% flame retardant, the residual char content can be increased by 39.8% in the air atmosphere compared with LDH/PMMA composites. In the UL‐94 and the limiting oxygen index (LOI) tests, it can be found that compared with LDH/PMMA composites, the LOI value of DOPO‐LDH/PMMA composites were raised evidently with the increased flame retardants, and the droplet combustion was greatly improved. These results could be ascribed to the action of DOPO free‐radical, catalytic charring of polymer and the effect of LDH physical barrier. Moreover, the novel DOPO‐LDH not only given PMMA a good flame‐retardant property and thermal stability, but also have higher visible light transmittance, ultraviolet‐shielding effect, and low loss of mechanical properties, which could further facilitate the wide application of inorganic environment‐friendly flame retardants in general resins and engineering resins and broaden the application of polymers.