Correlation between local mobility and mechanical properties of high‐speed melt‐spun nylon‐6 fibers

This article establishes the processing–microstructure–motion–property relationship of high‐speed melt‐spun nylon‐6 fibers. From solid‐state ¹H NMR T_1ρ (spin–lattice relaxation time in the rotating frame) relaxation studies, all nylon‐6 fibers spun at 4500–6100 m/min showed three‐component exponential decay with the time constants T_1ρ,I, T_1ρ,II, and T_1ρ,III, indicating that there existed three different motional phases. These phases were assigned to immobile crystalline, intermediate rigid amorphous, and mobile amorphous regions. The determination of the correlation time (τ_c) of the respective phases provided information about the local molecular mobility of each phase with respect to the spinning speed. As the spinning speed increased, τ_c of the crystalline region increased (4500–5200 m/min) and then reached a plateau. However, τ_c for the rigid amorphous region increased from 5200 m/min onward, indicating that the rigid amorphous chains were more oriented and constrained in the spinning speed range of 5500–6100 m/min. The drastic increase of the maximum thermal stress for all fibers from 5500 to 6100 m/min was coincident with the τ_c characteristics of the rigid amorphous region. The significant increase in tenacity and Young's modulus and the large decrease in elongation at break at 5500–6100 m/min were also in good agreement with the local molecular motion of the intermediate rigid amorphous phase in the nylon‐6 fibers. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 993–1000, 2001     

Fiber structure development in high‐speed melt spinning of poly(trimethylene terephthalate) (PTT)—On‐line measurement of birefringence

To investigate the mechanism of fiber structure development for poly(trimethylene terephthalate) (PTT) in high‐speed spinning, the PTT fiber was spun with take‐up speeds from 1 to 8 km/min and simultaneously birefringence and diameter in spin‐line were measured by on‐line measurement system. The orientation‐induced crystallization of PTT fiber started to be developed at 3–4 km/min, where an abrupt decrease in diameter and an increase in birefringence appeared. The birefringence increased up to 4 km/min, decreased suddenly, and then increased gradually. The sudden decrease of birefringence at 4–5 km/min might be caused by an increase of crystalline fraction due to the fact that the intrinsic crystalline birefringence of PTT is over 10 times as low as that of PET. In WAXD images, crystalline diffraction emerged faintly at 3 km/min and distinct diffraction arcs were observed at 4–5 km/min and above. The diffraction intensity increased and the tilting angle also increased with take‐up speed. The long period structure observed in SAXS pattern started to emerge at 6 km/min, and its scattering intensity increased with take‐up speed. The long period structure was ～11–12 nm long. The cold crystallization temperature in DSC thermogram shifted to lower temperature and diminished due to the orientation‐induced crystallization as take‐up speed increased, but the melting temperature hardly increased unlike PBT and PET. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 847–856, 2008     

Higher order structural analysis of stereocomplex‐type poly(lactic acid) melt‐spun fibers

The higher order structure of stereocomplex‐type poly(lactic acid) melt‐spun fibers of an equimolar blend of poly(L ‐lactic acid) and poly(D ‐lactic acid) was analyzed with wide‐angle X‐ray diffraction (WAXD) and birefringence measurements. Two different crystalline structures were observed in the fibers: α‐form homocrystals and stereocomplex crystals. The weight fractions of the two crystals were estimated with the WAXD integrated intensity data. The crystalline orientation factors were obtained from the WAXD measurements. Well‐oriented homocrystals formed during a drawing process at the crystallization temperature of the homocrystal. Drawing above this temperature caused the stereocomplex crystal to be formed. The crystalline orientation tended to be lower with increasing drawing temperatures. Through the combination of the intrinsic birefringence and the fractions of the α‐form homocrystals and stereocomplex crystals, the birefringence of the amorphous phase was evaluated. The amorphous birefringence stayed positive and decreased with increasing drawing temperature. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 218–228, 2007     

Fiber property and structure development of polyester blend fibers reinforced with a thermotropic liquid‐crystal polymer

Ternary blend fibers (TBFs), based on melt blends of poly(ethylene 2,6‐naphthalate), poly(ethylene terephthalate), and a thermotropic liquid‐crystal polymer (TLCP), were prepared by a process of melt blending and spinning to achieve high‐performance fibers. The reinforcement effect of the polymer matrix by the TLCP component, the fibrillar structure with TLCP fibrils of high aspect ratios, and the development of more ordered and perfect crystalline structures by an annealing process resulted in the improvement of the tensile strength and modulus for the TBFs. An increase in the apparent crystallite size with the spinning speed was attributed to the development of larger crystallites and more ordered crystalline structures in the annealed TBFs. The birefringence and density of the TBFs increased with increasing spinning speed, the TBFs becoming more oriented and the crystal packing becoming more enhanced. The molecular orientation was an important factor in determining the tensile strength and modulus of the TBFs. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 395–403, 2004     

Long‐chain branched random polyethylene via acyclic diene metathesis (ADMET) copolymerization

Five types of ethylene/α‐alkene model copolymers containing 21‐carbon alkyl branches have been synthesized via acyclic diene metathesis (ADMET) copolymerization. The overall branch content is controlled by varying the feedstock ratio of the long‐chain branched symmetrical α, ω‐diene and 1,9‐decadiene. Well‐defined melting transitions are present at low branch incorporation, followed by the broadening of the endotherms as the branch contents increase. However, instead of making the material amorphous, further increasing of the branch contents leads to the retrieval of the semi‐crystalline material creating a new crystalline domain, branches that co‐crystallize. Detailed IR spectra analyses suggest a crystal morphology transformation from orthorhombic to hexagonal phase as the branch content increases in these polymers. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018     

Structure development during melt spinning and subsequent annealing of polybutene‐1 fibers

The structural development during the melt spinning and subsequent annealing of polybutene‐1 fibers was studied with in situ wide‐angle X‐ray scattering techniques. The online spinning apparatus consisted of a vertically translating extruder that allowed different distances from the spinneret to the stationary X‐ray beam to be sampled. For all take‐up speeds examined, phase II crystals mainly were formed, with only a small population of phase I crystals existing. As the take‐up speed was increased, the crystallinity also increased, indicating that strain‐induced crystallization prevailed. The crystalline orientations observed online were very close to perfect alignment with the fiber axis. In addition, annealing studies were performed to study aspects of the gradual phase II to phase I transformation as functions of time and prior processing take‐up speed. This transformation was strongly dependent on the take‐up speed. The dependence appears to be connected to local stress enhancement via chains connecting crystallites. The results also seem to indicate that at low take‐up speeds (17 mpm) there is a series connectivity of amorphous and crystalline components in the fiber, whereas at greater take‐up speeds (100 and 250 mpm), the morphology grows into some type of three‐dimensional network, possibly a shish–kebob‐type morphology. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1872–1882, 2000     

Molecular orientation behavior of poly(vinyl chloride) as influenced by the nanoparticles and plasticizer during uniaxial film stretching in the rubbery stage

The structural evolution during uniaxial stretching of poly(vinyl chloride) films was studied using our real time spectral birefringence stretching machine. The effect of clay loading and the amount of plasticizer as well as the rate effects on the birefringence development and true mechanical response are presented with a final model summarizing the molecular phenomena during stretching. Mechano‐optical studies revealed that birefringence correlated with mechanical response (stress, strain, work) nonlinearly. This was primarily attributed to the preexisting strong network of largely amorphous chains connected via small crystallites that act as physical crosslinking points. These crystallites are not easily destroyed during the high‐speed stretching process as evidenced from the birefringence–true strain curves along with the X‐ray crystallinity measurements. At high speeds, the amorphous chains do not have enough time to relax and hence attain higher orientation levels. The crystallites, however, orient more efficiently when stretched at slow speeds. Apparently, some relaxation of the surrounding amorphous chains helps rotate the crystallites in the stretching direction. Overall birefringence is higher at high stretching speeds for a given true strain value. When the nanoparticles are incorporated, the orientation levels are increased significantly for both the crystalline and amorphous phases. Nanoplatelets increase the continuity of the network because they have strong interaction with the amorphous chains and/or crystallites. This in turn helps transfer the local stresses to the attached chains and increase the orientation levels of the chains. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 724–742, 2005     

Extraordinary transport behavior of gases in isothermally annealed poly(4‐methyl‐1‐pentene) membranes

Poly(4‐methyl‐1‐pentene) (PMP) membranes were modified through isothermal annealing to investigate the change of their crystalline structure and rigid and mobile amorphous fractions (RAF and MAF), assuming a three‐phase model, affected the gas transport behavior. The crystalline structure was characterized by wide‐angle X‐ray diffraction (WAXD) and small‐angle X‐ray scattering (SAXS) techniques, and the free volume properties were analyzed by positron annihilation lifetime spectroscopy. Compared with the pristine membrane, the annealed membranes show higher crystallinity; the crystals undergo partial structural change from form III to form I. The lamellar crystal thickness, rigid amorphous fraction thickness, and long period in the lamellar stacks increase with crystallinity. The annealed PMP membranes exhibit higher permeability due to the increase in larger size free volumes in MAF and higher selectivity due to the increase in smaller size free volumes in RAF, respectively. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2368–2376     

Solid‐state NMR characterizations on phase structures and molecular dynamics of poly(ethylene‐co‐vinyl acetate)

Solid‐state nuclear magnetic resonance spectroscopy and relaxation measurements, together with DSC, have been used to elucidate the structures and molecular dynamics in poly(ethylene‐co‐vinyl acetate) (EVA). It has been found that besides immobile orthorhombic and monoclinic crystalline phases, the third mobile crystalline phase (possibly the phase) of a considerable amount (36% of total crystalline phases) appears in the EVA samples, which forms during room‐temperature aging as a result of the secondary crystallization and melts at temperature somewhat higher than room temperature. Such a mobile crystalline phase has not only the well‐defined chemical shift of its own, but also has different molecular mobility from the orthorhombic phase. The mobile crystalline phase is characterized by the rapid relaxation of the longitudinal magnetization, which is caused by conventional spin‐lattice relaxation, while the slow relaxation of the longitudinal magnetization occurring in the orthorhombic phase is originated from the chain diffusion. In addition, the amorphous phase also contains two components: an interfacial amorphous phase and a melt‐like amorphous phase. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2864–2879, 2006     

Effects of take‐up speed on the structure and properties of melt‐spun poly(L‐lactic acid) fibers

Poly(L ‐lactic acid) (PLLA) filament fibers were prepared by one‐step melt spinning process and the effects of variations in take‐up speed on their thermal properties, mechanical properties, and crystalline structures were investigated. Differential scanning calorimetry (DSC) results revealed that the PLLA fibers showed multiple melting peaks and that the melting peak appearing at a lower temperature moved lower while that at a higher temperature moved higher with increasing take‐up speed. The glass transition temperature (T_g) obtained from dynamic mechanical analysis (DMA) increased with increasing take‐up speed. The tenacity increased and the boiling water shrinkage (BWS) decreased with increasing take‐up speed. However, these mechanical and thermal properties were stabilized at take‐up speeds over 3500 m/min. The melt‐spun PLLA fibers of this study showed an α‐form crystal structure which was not affected by the take‐up speed. The change in the tendency of the thermal and mechanical properties at around 3500 m/min did not appear to result from the change in crystal form but rather from the change in crystallite size and crystallite orientation. Copyright © 2008 John Wiley & Sons, Ltd.     

Biodegradable fibers of poly(3‐hydroxybutyrate) produced by high‐speed melt spinning and spin drawing

The effects of high‐speed melt spinning and spin drawing on the structure and resulting properties of bacterial generated poly(3‐hydroxybutyrate) (PHB) fibers were investigated. The fibers were characterized by their degree of crystallinity by differential scanning calorimetry (DSC) and wide‐angle X‐ray scattering (WAXS), their orientation by WAXS, and the textile physical properties. The WAXS studies revealed that the fibers spun at high speeds and high draw ratios possessed orthorhombic (α modification) and hexagonal (β modification) crystals, the latter as a result of stress‐induced crystallization. The fiber structures formed during these processes were fibril‐like as the atomic force microscopy images demonstrated. The maximum physical break stress, the modulus, and the elongation at break observed in the fibril‐like spin drawn fibers were about 330 MPa, 7.7 GPa, and 37%, respectively. The fibers obtained by a low draw ratio of 4.0 had spherulitic structures and poor textile physical properties. The PHB pellets were analyzed by their degradation during the processes of drying and spinning and by their thermal and rheological properties. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2841–2850, 2000     

Mechanical properties of oriented low‐density polyethylene with an oriented lamellar‐stack morphology

A quantitative study was undertaken of the anisotropy of low‐strain mechanical behavior for specially oriented polyethylene with controlled crystalline and lamellar orientation. The samples were prepared by the die drawing of injection‐molded rods of polyethylene and annealing. This produced a parallel lamellar structure for which a simple, three‐dimensional composite laminate model could be used to calculate the expected anisotropy. Experimental data, including X‐ray strain measurements of the lateral crystalline elastic constants, showed good quantitative agreement with the model prediction. The X‐ray strain measurements confirmed that the amorphous regions exert large constraints on the crystalline phase in the lateral directions, where an order of magnitude difference was found between the measured apparent lateral crystalline compliances in the lamellar‐stack sample and the expected values for a perfect crystal. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 755–764, 2000     

Structure development and physical properties achieved in the drawing and/or annealing of PEN fibers

As‐spun poly(ethylene‐2,6‐naphthalate) (PEN) fibers (i.e., precursors) prepared from high molecular weight polymer were drawn and/or annealed under various conditions. Structure and property variations taking place during the treatment process were followed via wide‐angle X‐ray scattering (WAXS), small‐angle X‐ray scattering, differential scanning calorimetry (DSC), and mechanical testing. Both the WAXS and DSC measurements of the cold‐drawn samples stretched from a low‐speed‐spun amorphous fiber indicate that strain‐induced crystallization can occur at a temperature below the glass‐transition temperature and that the resultant crystal is in the α‐form modification. In contrast, when the same precursor was subjected to constrained annealing, its amorphous characteristics remained unchanged even though the annealing was performed at 200 °C. These results may imply that the application of stretching stress is more important than elevated temperatures in producing α‐form crystallization. The crystalline structure of the hot‐drawn samples depends significantly on the morphology of the precursor fibers. When the precursor was wound at a very low speed and in a predominantly amorphous state, hot drawing induced the formation of crystals that were apparently pure α‐form modification. For the β‐form crystallized precursors wound at higher speeds, a partial crystalline transition from the β form to the α form was observed during the hot drawing. In contrast with the mechanical properties of the as‐spun fibers, those of the hot‐drawn products are not improved remarkably because the draw ratio is extremely limited for most as‐spun fibers in which an oriented crystalline structure has already formed. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1424–1435, 2000     

Real‐time orientation and crystallinity measurements during the isotactic polypropylene film‐casting process

A method based on Fourier transform infrared (FTIR) transmission spectra is proposed to measure the crystallinity of isotactic polypropylene (iPP) samples. The method parameters were tuned as compared with wide‐angle X‐ray scattering measurements performed on test samples characterized by different crystallinity values obtained by solidification of thin iPP films under several cooling rates in a homemade device. The FTIR dichroic ratio measurements were adopted to measure crystalline and average Hermans' orientation factors of iPP samples obtained by film casting. The crystalline orientation measurement method was validated as compared with the birefringence measurement. The techniques were successfully used in real time during some film‐casting runs with a suitably modified FTIR system made of a spectrometer equipped with two optical guidelines and an external detector. Real‐time measurements are reported and discussed. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 998–1008, 2003     

Epoxy resin/poly(ϵ‐caprolactone) blends cured with 2,2‐bis[4‐(4‐aminophenoxy)phenyl]propane. II. Studies by Fourier transform infrared and carbon‐13 cross‐polarization/magic‐angle spinning nuclear magnetic resonance spectroscopy

Crystalline thermosetting blends composed of 2,2′‐bis[4‐(4‐aminophenoxy)phenyl]propane‐crosslinked epoxy resin (ER) and poly(?‐caprolactone) (PCL) were investigated by means of Fourier transform infrared (FTIR) spectroscopy and high‐resolution solid‐state NMR spectroscopy. FTIR investigations indicated that there were specific intermolecular interactions between ER and PCL and that the intermolecular hydrogen‐bonding interactions were weaker than the self‐association in pure epoxy. The intermolecular hydrogen bonding was considered to be the driving force for the miscibility of the thermosetting blends. For the examination of the miscibility of the thermosetting blends at the molecular level, high‐resolution solid‐state ¹³C cross‐polarity/magic‐angle spinning (CP‐MAS) NMR spectroscopy was employed. The line width of ¹³C CP‐MAS spectra decreased with increasing PCL contents, and the chemical shift of the carbonyl carbon resonance of PCL shifted to a low field with an increasing epoxy content in the blends. The proton spin–lattice relaxation experiments in the laboratory frame showed that all the blends possessed identical, composition‐dependent relaxation times (i.e., the proton spin–lattice relaxation times in the laboratory frame), suggesting that the thermosetting blends were homogeneous on the scale of 20–30 nm in terms of the spin‐diffusion mechanism, and this was in a good agreement with the results of differential scanning calorimetry and dynamic mechanical analysis. For the examination of the miscibility of the blends at the molecular level, the behavior of the proton lattice relaxation in the rotating frame was investigated. The homogeneity of the thermosetting blends at the molecular level was quite dependent on the blend composition. The PCL‐lean ER/PCL blends (e.g., 70/30) displayed a single homogeneous amorphous phase, and the molecular chains were intimately mixed on the segmental scale. The PCL‐rich blends displayed biexponential decay in experiments concerning the proton spin–lattice relaxation times in the rotating frame, which was ascribed to amorphous and crystalline phases. In the amorphous region, the molecular chains of epoxy and PCL were intimately mixed at the molecular level. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1099–1111, 2003     

Studies on poly(ε‐caprolactone)/thiodiphenol blends: The specific interaction and the thermal and dynamic mechanical properties

The effects of several low molecular weight compounds with hydroxyl groups on the physical properties of poly(ε‐caprolactone) (PCL) were investigated by Fourier transform infrared (FTIR) spectroscopy and high‐resolution solid‐state ¹³C NMR. PCL and 4,4′‐thiodiphenol (TDP) interact through strong intermolecular hydrogen bonds and form hydrogen‐bonded networks in the blends at an appropriate TDP content. The thermal and dynamic mechanical properties of PCL/TDP blends were investigated by differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis, respectively. The melting point of PCL decreased, whereas both the glass‐transition temperature and the loss tangent tan δ of the blend increased with an increase in TDP content. The addition of 40 wt % TDP changed PCL from a semicrystalline polymer in the pure state to a fully amorphous elastomer. The molecules of TDP lost their crystallizability in the blends with TDP contents not greater than 40 wt %. In addition to TDP, three other PCL blend systems with low molecular weight additives containing two hydroxyl groups, 1,4‐dihydroxybenzene, 1,4‐di‐(2‐hydroxyethoxy) benzene, and 1,6‐hexanediol, were also investigated with FTIR and DSC, and the effects of the chemical structure of the additives on the morphology and thermal properties are discussed. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1848–1859, 2000     

Thermal shrinkage stress in high‐speed‐spun,high molecular weight poly(ethylene terephthalate) filaments

High‐speed spinning of poly(ethylene terephthalate) with an intrinsic viscosity of 0.98 dL/g was performed at a take‐up velocity of 2.5–5.5 km/min, and the effects of the fiber structure on the isothermal and nonisothermal shrinkage‐stress evolution in as‐spun filaments were investigated. In isothermal measurements, the peak shrinkage stress was consistent with the degree of amorphous orientation, whereas the so‐called frozen stress relaxation was rather constant with respect to the take‐up velocity. The maximum shrinkage stress in nonisothermal testing was also consistent with an amorphous orientation. A spontaneous elongation phenomenon took place for filaments spun at 2.5 and 3 km/min that resulted in the lowering of shrinkage stresses in both experiments. A simple calculation showed that the inertial force in the spin line was about half of the resultant shrinkage force. Filaments spun at 5.5 km/min had markedly lower shrinkage stresses and shrinkage with respect to the degree of amorphous orientation. This was attributed to the fiber structure, which gave a much lower loss‐tangent maximum for these filaments. In addition, a hypothetical model is proposed suggesting the possibility that filaments spun at 5.5 km/min may have narrow tie‐chain‐length distributions that provide relatively longer shortest tie molecules. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 964–972, 2001     

Multivariable structural characterization of semicrystalline polymer blends by small‐angle light scattering

A new multi‐variable‐measurement approach for characterizing and correlating the nanoscale and microscale morphology of crystal‐amorphous polymer blends with melt‐phase behavior is described. A vertical small‐angle light scattering (SALS) instrument optimized for examining the scattering and light transmitted from structures ranging from 0.5 to 50 μm, thereby spanning the size range characteristic of the initial‐to‐late stages of thermal‐phase transitions (e.g., melt‐phase separation and crystallization) in crystal‐amorphous polymer blends, was constructed. The SALS instrument was interfaced with differential scanning calorimetry (DSC), and simultaneous SALS/DSC/transmission measurements were performed. We show that the measurement of transmitted light and SALS under H_V (cross‐polarized) optical alignments during melting can be used to reliably measure the thermodynamic (e.g., crystal melting and melt‐phase separation temperatures) and structural variables (e.g., crystalline fraction within the superstructures and volume fraction of superstructures) necessary for describing the multiphase behavior of crystal‐amorphous blends in one combined measurement. We also evaluate the orientation correlations of crystalline volume elements within the superstructures. Our results indicate that simultaneous measurement of transmitted light can provide a reliable estimate of the total scattering from density and orientation fluctuations and the melt‐phase separation temperature of polymer blends. For solution‐cast poly(?‐caprolactone)/poly(D,L‐lactic acid) blends, our multivariable measurements during melting provide the parameters necessary to generate a crystal–liquid and liquid–liquid phase diagram and characterize the solid‐state morphology. This opens up the challenge to explore use of our vertical SALS instrument as a rapid and convenient method for developing structure–property relationships for crystal‐amorphous polymer blends. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 2714–2727, 2002     

Morphology of α‐transcrystalline isotactic polypropylene under tensile stress studied with synchrotron microbeam X‐ray diffraction

The morphology of transcrystalline isotactic polypropylene under tensile stress was studied with wide‐angle synchrotron X‐ray diffraction. The strain was apparently generated predominantly within the amorphous phase because no change in the crystal structure or in the orientation of the lamellae was detected. The results are interpreted in terms of anchoring of the transcrystalline layer to the fiber surface, and the possible consequences of these morphological features on the mechanical properties of the aramid–polypropylene composite as a whole are discussed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2016–2021, 2001     

An equilibrium study on the distribution of structural defects between the lamellar and amorphous portions of poly(vinylidene fluoride) and (vinylidene fluoride‐tetra fluoro ethylene) copolymer crystals

Samples of poly(vinylidene fluoride) (PVF₂) and (vinylidene fluoride‐tetra fluoroethylene) (VF₂‐VF₄) copolymer were etched with a chromium‐based etching reagent. The etching rate was lower for the VF₂‐VF₄ copolymer samples than for the PVF₂ samples. The melting point and enthalpy of fusion increased with increased etching time of the etched specimen. This was also true for the melt‐quenched (etched) samples, whose values were always lower than those obtained from the direct run of the etched samples. The scanning electron micrographs of specimens etched for 24 h indicated that only the amorphous portion was etched without affecting the crystalline lamella. The sequence distribution of the PVF₂ and VF₂‐VF₄ copolymer crystals were determined by ¹⁹F NMR measurements of the samples and their etched species. The observed probabilities (P_obs), calculated from the integrated area of the NMR peaks, indicated that the crystalline lamella had a more oriented chain structure than that of the amorphous overlayer portion. The head‐to‐head defects calculated from the aforementioned sequence analysis indicated a greater propensity in the amorphous portion than in the crystalline lamella. The equilibrium constant (K) for the distribution of defects between the lamella and amorphous portion of the crystal varied from 0.7 to 0.9. It was higher at a higher quenching rate of the crystallization, and in the isothermal crystallization, it also had a substantially high value, indicating the equilibrium inclusion of defects in the crystal. The distribution constant increased with an increase in the defect content in the chain and decreased with an increase in the defect size. The sequence distribution data, analyzed through a suitable melting‐point depression equation, indicated a defect energy of 2.25 kcal/mol for the α‐phase PVF₂ crystals and 0.68 kcal/mol for the β‐phase VF₂‐VF₄ copolymer. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 297–308, 2000