Copolymerization of ethylene and α‐olefins with combined metallocene catalysts. II. Mathematical modeling of polymerization with single metallocene catalysts

The relation between the polymerization conditions and the distributions of molecular weight (MWD) and chemical composition (CCD) of poly(ethylene‐co‐1‐hexene) made with single supported metallocene catalysts was investigated. Understanding the behavior of each metallocene under different polymerization conditions is necessary for designing combined metallocene catalysts to produce tailor‐made polyolefins. In this article, a simple mathematical model based on experimental results is developed and combined with the bimodality criterion developed in Part I of this series to predict polymerization conditions and metallocene combinations that will produce polymers with desired MWDs and CCDs. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1417–1426, 2000     

Synthesis of metal‐free poly(1,4‐dioxan‐2‐one) by enzyme‐catalyzed ring‐opening polymerization

To avoid the harmful effects of metallic residues in poly(1,4‐dioxan‐2‐one) (PPDO) for medical applications, the enzymatic polymerization of 1,4‐dioxan‐2‐one (PDO) was carried out at 60 °C for 15 h with 5 wt % immobilized lipase CA. The lipase CA, derived from Candida antarctica, exhibited especially high catalytic activity. The highest weight‐average molecular weight (M_w = 41,000) was obtained. The PDO polymerization by the lipase CA occurred because of effective enzyme catalysis. The water component appeared to act not only as a substrate of the initiation process but also as a chain cleavage agent. A slight amount of water enhanced the polymerization, but excess water depressed the polymerization. PPDO prepared by enzyme‐catalyzed polymerization is a metal‐free polyester useful for medical applications. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1560–1567, 2000     

Kinetics,polymer molecular weights,and microstructure in zirconocene‐catalyzed 1‐hexene polymerization

1‐Hexene was polymerized by rac‐(dimethylsilyl)bis(4,5,6,7‐tetrahydro‐1‐indenyl)zirconium dichloride catalyst and methylaluminoxane cocatalyst over the temperature range 0–100 °C. The polymerization rate, polymer molecular weight, and polymer microstructure (stereospecificity and regiospecificity) were studied as a function of the temperature and the concentrations of monomer, catalyst, and cocatalyst. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3802–3811, 2000     

Polymerization mechanism for in situ supported metallocene catalysts

The polymerization of ethylene was carried out with a novel in situ supported metallocene catalyst that eliminated the need for a supporting step before polymerization. In the absence of trimethyl aluminum (TMA), in situ supported Et[Ind]₂ZrCl₂ was not active, but the addition of TMA during polymerization activated the catalyst. Et[Ind]₂Zr(CH₃)₂ was active even in the absence of TMA, whereas the addition of TMA during polymerization enhanced the catalytic activity. The polymerization‐rate profiles of the in situ supported metallocene catalysts did not show rate decay as a function of time. A polymerization mechanism for the in situ supported metallocene catalysts is proposed for this behavior. During polymerization, the in situ supported metallocene catalysts may deactivate, but homogeneous metallocene species present in the reactor may form new active sites and compensate for deactivated sites. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 462–468, 2000     

Kinetic study of free‐radical polymerization photoinitiated by cyanine‐borate salts. II.

A series of cyanine butyltriphenylborate salts were prepared and tested as initiators of free‐radical polymerization photoinitiated via a photoinduced electron‐transfer process. For the majority of the tested series, the highest rate of photoinitiated free‐radical polymerization was observed when sec‐butyl radicals were formed. Essentially, there was no influence of the quantum yield of the free‐radical formation on the rate of the free‐radical polymerization initiated by the cyanine‐borate salts. The experimental data revealed that the relationship between the rate of polymerization and the free energy change for the electron transfer displayed typical Marcus region kinetic behavior. The photoreduction of the cyanine butyltriphenylborate salts produced colorless products. The efficiency of the bleached‐dye formation had no effect on the overall efficiency of photoinitiated polymerization. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2365–2374, 2000     

Synergistic interaction of epoxides and N‐vinylcarbazole during photoinitiated cationic polymerization

A kinetic study was conducted of the independent photoinitiated cationic polymerization of a number of epoxide monomers and mixtures of these monomers with N‐vinylcarbazole. The results show that these two different classes of monomers undergo complex synergistic interactions with one another during polymerization. It was demonstrated that N‐vinylcarbazole as well as other carbazoles are efficient photosensitizers for the photolysis of both diaryliodonium and triarylsulfonium salt photoinitiators. In the presence of large amounts of N‐vinylcarbazole, the rates of the cationic ring‐opening photopolymerization of epoxides are markedly accelerated. This effect has been ascribed to a photoinitiated free‐radical chain reaction that results in the oxidation of monomeric and polymeric N‐vinylcarbazole radicals by the onium salt photoinitiators to generate cations. These cations can initiate the ring‐opening polymerization of the epoxides, leading to the production of copolymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3697–3709, 2000     

Synthesis of i‐PP‐based functional block copolymer by a facile combination of styryl‐capped i‐PP and ATRP

This article demonstrates a facile and efficient method to combine olefin coordination polymerization with atom transfer radical polymerization (ATRP) for the synthesis of isotactic polypropylene (i‐PP)‐based functional diblock copolymers. The chemistry involves a styryl‐capped i‐PP precursor prepared through the controlled consecutive chain transfer reaction, first to 1,2‐bis(4‐vinylphenyl)ethane and then to hydrogen in propylene polymerization mediated by an isospecific metallocene catalyst. The i‐PP precursor can be quantitatively transformed into i‐PP terminated with a 1‐chloroethylbezene group (i‐PP‐t‐Cl) by a straightforward hydrochlorination process using hydrogen chloride. With the resultant i‐PP‐t‐Cl as a macroinitiator of ATRP, methyl methacrylate (MMA) polymerization was exemplified in the presence of CuBr/pentamethyldiethylenetriamine, preparing i‐PP‐b‐PMMA copolymers of different PMMA contents. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Controlled ring‐opening polymerization of L‐lactide and 1,5‐dioxepan‐2‐one forming a triblock copolymer

Novel elastomeric A‐B‐A triblock copolymers were successfully synthesized in a new two‐step process: controlled ring‐opening polymerization of the cyclic ether–ester 1,5‐dioxepan‐2‐one as the amorphous middle block (B‐block) followed by addition and polymerization of the two semicrystalline L ‐lactide blocks (A‐block). A 1,1,6,6‐tetra‐n‐butyl‐1,6‐distanna‐2,5,7,10‐tetraoxacyclodecane initiator system was utilized and the reaction was performed in chloroform at 60 °C. A good control of the synthesis was obtained, resulting in well defined triblock copolymers. The molecular weight and chemical composition were easily adjusted by the monomer‐to‐initiator ratio. The triblock copolymers formed exhibited semicrystallinity up to a content of 1,5‐dioxepan‐2‐one as high as 89% as determined by differential scanning calorimetry. WAXS investigation of the triblock copolymers showed a crystal structure similar to that of the pure poly(L ‐lactide). © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1774–1784, 2000     

Oxazoline‐terminated macromonomers by the alkylation of 2‐methyl‐2‐oxazoline

Well‐defined macromonomers of poly(ethylene oxide) and poly(tert‐butyl methacrylate) were obtained by anionic polymerization induced directly by the carbanion issued from 2‐methyl‐2‐oxazoline. When ethylene oxide was added to this carbanion with lithium as the counterion, a new compound able to initiate the polymerization of ε‐caprolactone in an anionically coordinated way was synthesized, and this led to well‐defined poly(ε‐caprolactone) macromonomers. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2440–2447, 2005     

Concentration effects in the cationic ring‐opening polymerization of 2‐ethyl‐2‐oxazoline in N,N‐dimethylacetamide

The monomer concentration for the cationic ring‐opening polymerization of 2‐ethyl‐2‐oxazoline in N,N‐dimethylacetamide was optimized utilizing high‐throughput experimentation methods. Detailed ¹H‐NMR spectroscopic investigations were performed to understand the mechanistic aspects of the observed concentration effects. Finally, the improved polymerization concentration was applied for the synthesis of higher molecular weight (> 10,000 Da) poly(2‐ethyl‐2‐oxazoline)s. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1487–1497, 2005     

Radical polymerization of new functional monomer: Methacryloyl isocyanate containing 4‐chloro‐1‐phenol

New functional monomer methacryloyl isocyanate containing 4‐chloro‐1‐phenol (CPHMAI) was prepared on reaction of methacryloyl isocyanate (MAI) with 4‐chloro‐1‐phenol (CPH) at low temperature and was characterized with IR, ¹H, and ¹³C‐NMR spectra. Radical polymerization of CPHMAI was studied in terms of the rate of polymerization, solvent effect, copolymerization, and thermal properties. The rate of polymerization of CPHMAI has been found to be smaller than that of styrene under the same conditions. Polar solvents such as dimethylsulfoxide (DMSO) and N,N‐dimethyl formamide (DMF) were found to slow the polymerization. Copolymerization of CPHMAI (M₁) with styrene (M₂) in tetrahydrofuran (THF) was studied at 60°C. The monomer reactivity ratio was calculated to be r₁ = 0.49 and r₂ = 0.66 according to the method of Fineman—Ross. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 469–473, 2000     

Synthesis of poly(chloromethylstyrene‐b‐styrene) block copolymers by controlled free‐radical polymerization

The controlled free‐radical polymerization of styrene and chloromethylstyrene monomers in the presence of 2,2,6,6‐tetramethyl‐1‐piperidinyloxyl (TEMPO) has been studied with the aim of synthesizing block copolymers with well‐defined structures. First, TEMPO‐capped poly(chloromethylstyrene) was prepared. Among several initiating systems [self‐initiation, dicumyl peroxide, and 2,2′‐azobis(isobutyronitrile)], the last offered the best compromise for obtaining a good control of the polymerization and a fast polymerization rate. The rate of the TEMPO‐mediated polymerization of chloromethylstyrene was independent of the initial concentration of TEMPO but unexpectedly higher than the rate of the thermal self‐initiated polymerization of chloromethylstyrene. Transfer reactions to the chloromethyl groups were thought to play an important role in the polymerization kinetics and the polydispersity index of the resulting poly(chloromethylstyrene). Second, this first block was used as a macroinitiator in the polymerization of styrene to obtain the desired poly(chloromethylstyrene‐b‐styrene) block copolymer. The kinetic modeling of the block copolymerization was in good agreement with experimental data. The block copolymers obtained in this work exhibited a low polydispersity index (weight‐average molecular weight/number‐average molecular weight < 1.5) and could be chemically modified with nucleophilic substitution reactions on the benzylic site, opening the way to a great variety of architectures. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3845–3854, 2000     

Kinetics of the styrene emulsion polymerization using n‐dodecyl mercaptan as chain‐transfer agent

The kinetics of the styrene emulsion polymerization using n‐dodecyl mercaptan as chain‐transfer agent was studied. It was found that the chain‐transfer agent (CTA) had no effect on polymerization rate but substantially affected the molecular weight distribution (MWD). The efficiency of the CTA in reducing the MWD was lowered by the mass‐transfer limitations. The process variables affecting CTA mass transfer were investigated. A mathematical model for the process was developed. The outputs of the model include monomer conversion, particle diameter, number of polymer particles, and number‐average and weight‐average molecular weights. The model was validated by fitting the experimental data. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4490–4505, 2000     

Synthesis and morphology of polyethylene‐block‐poly(methyl methacrylate) through the combination of metallocene catalysis with living radical polymerization

Polyethylene‐block‐poly(methyl methacrylate) (PE‐b‐PMMA) was successfully synthesized through the combination of metallocene catalysis with living radical polymerization. Terminally hydroxylated polyethylene, prepared by ethylene/allyl alcohol copolymerization with a specific zirconium metallocene/methylaluminoxane/triethylaluminum catalyst system, was treated with 2‐bromoisobutyryl bromide to produce terminally esterified polyethylene (PE‐Br). With the resulting PE‐Br as an initiator for transition‐metal‐mediated living radical polymerization, methyl methacrylate polymerization was subsequently performed with CuBr or RuCl₂(PPh₃)₃ as a catalyst. Then, PE‐b‐PMMA block copolymers of different poly(methyl methacrylate) (PMMA) contents were prepared. Transmission electron microscopy of the obtained block copolymers revealed unique morphological features that depended on the content of the PMMA segment. The block copolymer possessing 75 wt % PMMA contained 50–100‐nm spherical polyethylene lamellae uniformly dispersed in the PMMA matrix. Moreover, the PE‐b‐PMMA block copolymers effectively compatibilized homopolyethylene and homo‐PMMA at a nanometer level. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3965–3973, 2003     

End‐group fidelity in nitroxide‐mediated living free‐radical polymerizations

In this study, new nitroxides based on the 2,2,5‐trimethyl‐4‐phenyl‐3‐azahexane‐3‐oxy skeleton were used to examine chain‐end control during the preparation of polystyrene and poly(t‐butyl acrylate) under living free‐radical conditions. Alkoxyamine‐based initiators with a chromophore attached to either the initiating fragment or the mediating nitroxide fragment were prepared, and the extent of the incorporation of the chromophores at either the initiating end or the propagating chain end was determined. In contrast to 2,2,6,6‐tetramethyl piperidinoxy (TEMPO), the incorporation of the initiating and terminating fragment into the polymer chain was extremely high. For both poly(t‐butyl acrylate) and polystyrene with molecular weights less than or equal to 70,000, incorporations at the initiating end of greater than 97% were observed. At the terminating chain end, incorporations of greater than 95% were obtained for molecular weights less than or equal to 50,000. The level of incorporation tended to decrease slightly at higher molecular weights because of the loss of the alkoxyamine propagating unit, which had important consequences for block copolymer formation. These results clearly show that these new α‐H nitroxides could control the polymerization of vinyl monomers such as styrene and t‐butyl acrylate to an extremely high degree, comparable to anionic and atom transfer radical polymerization procedures. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4749–4763, 2000     

Synthesis of poly(D,L‐lactic acid‐alt‐glycolic acid) from D,L‐3‐methylglycolide

D ,L ‐3‐Methylglycolide (MG) was synthesized via two step reactions with a good yield (42%). It was successfully polymerized in bulk with stannous octoate as a catalyst at 110 °C. The effects of the polymerization time and catalyst concentration on the molecular weight and monomer conversion were studied. Poly(D ,L ‐lactic acid‐co‐glycolic acid) (D ,L ‐PLGA50; 50/50 mol/mol) copolymers were successfully synthesized from the homopolymerization of MG with high polymerization rates and high monomer conversions under moderate polymerization conditions. ¹H NMR spectroscopy indicated that the bulk ring‐opening polymerization of MG conformed to the coordination–insertion mechanism. ¹³C NMR spectra of D ,L ‐PLGA50 copolymers obtained under different experimental conditions revealed that the copolymers had alternating structures of lactyl and glycolyl. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4179–4184, 2000     

Polar,functionalized diene‐based material. III. Free‐radical polymerization of 2‐[(N,N‐dialkylamino)methyl]‐1,3‐butadienes

The bulk free‐radical polymerization of 2‐[(N,N‐dialkylamino)methyl]‐1,3‐butadiene with methyl, ethyl, and n‐propyl substituents was studied. The monomers were synthesized via substitution reactions of 2‐bromomethyl‐1,3‐butadiene with the corresponding dialkylamines. For each monomer the effects of the polymerization initiator, initiator concentration, and reaction temperature on the final polymer structure, molecular weight, and glass‐transition temperature (T_g) were examined. Using 2,2′‐azobisisobutyronitrile as the initiator at 75 °C, the resulting polymers displayed a majority of 1,4 microstructures. As the temperature was increased to 100 and 125 °C using t‐butylperacetate and t‐butylhydroperoxide, the percentage of the 3,4 microstructure increased. Differential scanning calorimetry indicated that all of the T_g values were lower than room temperature. The T_g values were higher when the majority of the polymer structure was 1,4 and decreased as the percentage of the 3,4 microstructure increased. The Diels–Alder side products found in the polymer samples were characterized using NMR and gas chromatography‐mass spectrometry methods. The polymerization temperature and initiator concentration were identified as the key factors that influenced the Diels–Alder dimer yield. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4070–4080, 2000     

Radical ring‐opening polymerization

The radical ring‐opening polymerization (RROP) behavior of the following monomers is reviewed, and the possibility for application to functional materials is described: cyclic disulfide, bicyclobutane, vinylcyclopropane, vinylcyclobutane, vinyloxirane, vinylthiirane, 4‐methylene‐1,3‐dioxolane, cyclic ketene acetal, cyclic arylsulfide, cyclic α‐oxyacrylate, benzocyclobutene, o‐xylylene dimer, exo‐methylene‐substituted spiro orthocarbonate, exo‐methylene‐substituted spiro orthoester, and vinylcyclopropanone cyclic acetal. RROP is a promising candidate for producing a wide variety of environmentally friendly functional polymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 265–276, 2001     

Ring‐opening polymerization of 1,3‐benzoxazines by p‐toluenesulfonates as thermally latent initiators

p‐Toluenesulfonic acid (TsOH) and several alkyl p‐toluenesulfonates, that is, methyl p‐toluenesulfonate (TsOMe), cyclohexyl p‐toluenesulfonate (TsOCH), and neopentyl p‐toluenesulfonate (TsONP), were evaluated as initiators for the ring‐opening polymerization of benzoxazines. TsOH and TsOMe were highly efficient initiators that induced the polymerization at 60 and 80 °C, respectively. In contrast, TsOCH and TsONP did not initiate the polymerization below 100 °C, while they induced the polymerization at elevated temperatures, 120 and 150 °C, respectively. When TsOCH was used as an initiator, the corresponding polymerization rate was comparable to that observed for the polymerization with using TsOH as an initiator. These results suggested that neutral TsOCH and TsONP can be regarded as “thermally latent initiators,” which underwent the thermal dissociation at the elevated temperatures to generate the corresponding alkyl cations and/or TsOH as the initiators of the polymerization. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Anionic polymerization of 4‐phenyl‐1‐buten‐3‐yne derivatives bearing electron‐withdrawing groups

The anionic polymerization of derivatives of 4‐phenyl‐1‐buten‐3‐yne was carried out to investigate the effect of substituents on the polymerization behavior. The polymerization of 4‐(4‐fluorophenyl)‐1‐buten‐3‐yne and 4‐(2‐fluorophenyl)‐1‐buten‐3‐yne in tetrahydrofuran at −78 °C with n‐BuLi/sparteine as an initiator gave polymers consisting of 1,2‐ and 1,4‐polymerized units in quantitative yields with ratios of 80/20 and 88/12, respectively. The molecular weights of the polymers were controlled by the ratio of the monomers to n‐BuLi, and the distribution was relatively narrow (weight‐average molecular weight/number‐average molecular weight < 1.2), supporting the living nature of the polymerization. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1016–1023, 2001