Fabrication and characterization of nylon 6/foliated graphite electrically conducting nanocomposite

In this study, the nylon 6/foliated graphite (FG) electrically conducting nanocomposites with a low percolation threshold of less than 0.75 vol % have been prepared via an in situ polymerization approach in the presence of FG nanosheet filler. Based on laser counting, scanning electron microscopy, transmission electron microscopy, and X‐ray diffraction characterization techniques, the structures and morphologies of the nanoscale filling particles and the resulting nanocomposites were examined. Using percolation theory, the conductivity behavior of the nanocomposite samples were modeled and analyzed. Through the use of mean‐field and excluded volume approaches, it was demonstrated that the experimentally observed percolation threshold values could be approximately estimated, and a correlation between the percolation threshold and the aspect ratio of FG particles could be quasi‐quantitatively established. Also, preliminary studies on the effects of FG nanosheets on the thermal properties of the host nylon 6 were performed. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2844–2856, 2004     

Conductive mechanism of polymer/graphite conducting composites with low percolation threshold

Preparation of the conducting composites of polystyrene/expanded graphite via in situ polymerization and investigation of the conductive mechanism were carried out. They are characterized by high conductivity and a low percolation threshold. The electrical conductivity reached 10^?2 S/cm with 3.0 vol % expanded graphite content, whereas the percolation threshold was 1.0 vol %. Optical micrographs revealed the heterogeneous distribution of the graphite particles and the formation of a conductive network in the polymer matrix. A model of primary particle was proposed to interpret the conductive phenomena. The primary particle is the basic conductive unit in the composites that comprises three of the following parts: the graphite particle, the compact‐adsorbed layer, and the wrapping shell. Our model was also used to explain the experimental data in our previous studies on nylon‐6/expanded graphite composites. A low percolation threshold of conducting composites can be also explained according to the model of the primary particle. Furthermore, the theoretical line of conductivity versus primary particle content calculated from the revised Flory's theory fits the experimental data well. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 954–963, 2002     

Electrical conductivity of poly(ethylene terephthalate)/expanded graphite nanocomposites prepared by in situ polymerization

Nanocomposites based on poly(ethylene terephthalate) (PET) and expanded graphite (EG) have been prepared by in situ polymerization. Morphology of the nanocomposites has been examined by electronic microscopy. The relationship between the preparation method, morphology, and electrical conductivity was studied. Electronic microscopy images reveal that the nanocomposites exhibit well dispersed graphene platelets. The incorporation of EG to the PET results in a sharp insulator‐to‐conductor transition with a percolation threshold (?_c) as low as 0.05 wt %. An electrical conductivity of 10^?3 S/cm was achieved for 0.4 wt % of EG. The low percolation threshold and relatively high electrical conductivity are attributed to the high aspect ratio, large surface area, and uniform dispersion of the EG sheets in PET matrix. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Thermal properties and combustion characterization of nylon 6/MgAl-LDH nanocomposites via organic modification and melt intercalation

The nylon 6/MgAl layered double hydroxide (MgAl-LDH) nanocomposites have been prepared by melt intercalation of nylon 6 into the part organic dodecyl sulfate (DS) anion-modified MgAl(H-DS) interlayers. The structures and properties of MgAl(H-DS) and corresponding nanocomposites were characterized by ion chromotography, X-ray diffraction (XRD), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), thermogravimetry analysis (TGA), and cone calorimeter test (CCT). The nanoscale dispersion of MgAl(H-DS) layers in the nylon 6 matrix has been verified by the disappearance of d₀₀₁ XRD diffraction peak of MgAl(H-DS) and the observation of TEM image. DSC tests evince that these exfoliated MgAl(H-DS) layers play the role of nucleating agents with strong heterogeneous nucleation effect on the crystallization of nylon 6 and increase its crystallization temperature over 12 °C with only 5 wt% MgAl(H-DS). TGA tests show that the effect of alkaline catalysis degradation from LDH on nylon 6 decreases the thermal stability of nylon 6/MgAl-LDH nanocomposites. The data from the cone calorimeter tests show that the HRR and MLR values of the sample with 5 wt% MgAl(H-DS) decrease considerably to 664 kW/m² and 0.161 g/m² s from 1064 kW/m² and 0.252 g/m² s of pure nylon 6, respectively. This kind of exfoliated nanocomposite is promising for the application of flame-retardant polymeric materials.     

Fe/膨胀石墨插层复合物的简易制备与电磁特性研究

以膨胀石墨和硫酸亚铁为前驱物,采用一步还原法得到Fe/膨胀石墨(Fe/EG)插层复合物.并用SEM、XRD、网络矢量分析仪等测试仪器分别研究了Fe含量(wFe)对Fe/EG插层复合物的形貌、结构、微波电磁和吸波性能的影响.结果表明:改变插层剂Fe的含量能有效地调控Fe/EG插层复合物的微波电磁与吸收特性.随wFe在27.5wt%～71.5wt%范围内增大,Fe/EG插层复合物的介电常数在wFe=27.5wt%时达到最大值,磁导率呈现多重共振现象,微波吸收性能逐渐增强.这种优异的微波吸收特性归功于Fe/EG插层复合物增强的电磁匹配和磁共振损耗.     

Nonlinear conduction in nylon-6/foliated graphite nanocomposites above the percolation threshold

The nonlinear conduction behavior of composite materials of foliated graphite nanosheets and nylon-6 subjected to a variable direct-current electric field has been studied. Corresponding to the onset of the nonlinearity, there is a crossover current density/electric field (or current–voltage) couple. The current density or current decreases as the foliated graphite concentration decreases. Through discussions of the nonlinearities within the frameworks of the two theoretical models, the nonlinear random resistor network and the dynamic random resistor network, it is shown that neither of these models can explain fully the results obtained for this system. On the basis of the microscopic structures and conduction processes of the nanocomposites, it is found that a combination of the models can generally account for the nonlinear characteristics. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 155–167, 2004     

The role of interfacial compatibilization upon the microstructure and electrical conductivity threshold in polypropylene/expanded graphite nanocomposites

Attempts have been made to evaluate the effect of interface and degree of interfacial interaction upon electrical conductivity threshold in polypropylene/expanded graphite (PP/EG) nanocomposites, and dispersion state of graphite nanosheets. For this purpose, maleic anhydride grafted polypropylene (PPgMA) and maleic anhydride grafted EPDM (EPDMgMA) were used as compatibilizer. Nanocomposite samples containing 1–5 vol% of EG were prepared by melt mixing method using laboratory scale internal mixer. Characterization was carried out by using X‐ray diffraction (XRD), differential scanning calorimeter (DSC), thermo‐gravimetric analysis (TGA), scanning electron microscope (SEM), transmission electron microscope (TEM), and rheo‐mechanical spectroscopy (RMS). The conductivity measurements were carried out by using four point probe method according to ASTM D991. Results showed that the conductivity threshold is controlled by the extent of interfacial interaction between PP and EG. So, better conductivity was obtained using PPgMA as compatibilizer which causes higher level of interaction between PP and EG, and therefore better dispersion of the EG nanolayers in the polymer matrix. On the other hand, high levels of compatibilizers, especially EPDMgMA, caused formation of separated aggregates of EG shelled with the compatibilizer, which results in the reduction of conductivity of the nanocomposites. This finding has been verified by SEM, RMS, and conductivity measurements. Effects of EG nanolayers on crystalline structure and thermal decomposition temperature of the nanocomposites have also been investigated by DSC and TGA, respectively. Copyright © 2009 John Wiley & Sons, Ltd.     

A new conception on the toughness of nylon 6/silica nanocomposite prepared via in situ polymerization

A novel method, in situ polymerization, was used for the preparation of nylon 6/silica nanocomposites, and the mechanical properties of the nanocomposites were examined. The results showed that the tensile strength, elongation at break, and impact strength of silica-modified nanocomposites exhibited a tendency of up and down with the silica content increasing, while those of silica-unmodified nanocomposites decreased gradually. It also exhibited that the mechanical properties of silica-modified nanocomposites have maximum values only when 5% silica particles were filled. Based on the relationship between impact strength of the nanocomposites and the matrix ligament thickness τ, a new criterion was proposed to explain the unique mechanical properties of nylon 6/silica nanocomposites. The nylon 6/silica nanocomposites can be toughened only when the matrix ligament thickness is less than τ_c and greater than τ_a, where τ_a is the matrix ligament thickness when silica particles begin to aggregate, and τ_c is the critical matrix ligament thickness when silica particles begin to toughen the nylon 6 matrix. The matrix ligament thickness, τ, is not independent, which related with the volume fraction of the inorganic component because the diameter of inorganic particles remains constant during processing. According to the observation of Electron Scanning Microscope (SEM), the process of dispersion to aggregation of silica particles in the nylon 6 matrix with increasing of the silica content was observed, and this result strongly supported our proposal. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 789–795, 1998     

Synthesis and characterization of polyaniline/graphite conducting nanocomposites

A new method for the synthesis of exfoliated graphite and polyaniline (PANI)/graphite nanocomposites was developed. Exfoliated graphite nanosheets were prepared through the microwave irradiation and sonication of synthesized expandable graphite. The nanocomposites were fabricated via the in situ polymerization of the monomer at the presence of graphite nanosheets. The as-synthesized graphite nanosheets and PANI/graphite nanocomposite materials were characterized with Fourier transform infrared spectroscopy, scanning electron microscopy, transmission electron microscopy, and thermogravimetric analysis (TGA). The conductivity of the PANI/graphite nanocomposites was dramatically increased over that of pure PANI. TGA indicated that the incorporation of graphite greatly improved the thermal stability of PANI. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1972–1978, 2004     

Synthesis and characterization of polystyrene‐graphite nanocomposites via surface RAFT‐mediated miniemulsion polymerization

Graphite oxide (GO) was prepared and immobilized with dodecyl isobutyric acid trithiocarbonate (DIBTC) reversible addition‐fragmentation chain transfer (RAFT) agent. The hydroxyl groups of GO were attached to the DIBTC RAFT agent through an esterification process. The resultant modified GO was used for the preparation of polystyrene (PS)/graphite nanocomposites in miniemulsion polymerization. The RAFT‐grafted GO (GO‐DIBTC) at various loadings was dispersed in styrene monomer, and the resultant mixtures were sonicated in the presence of a surfactant (sodium dodecylbenzene sulfonate) and a hydrophobe (hexadecane) to form miniemulsions. The stable miniemulsions thus obtained were polymerized using azobisisobutyronitrile as the initiator to yield encapsulated PS‐GO nanocomposites. The molar mass and polydispersity index of PS in the nanocomposites depended on the amount of RAFT‐grafted GO in the system, in accordance with the features of the RAFT polymerization method. The PS‐GO nanocomposites were of exfoliated morphology, as confirmed by X‐ray diffraction and transmission electron microscopy measurements. The thermal stability and mechanical properties of the PS‐GO nanocomposites were better than those of the neat PS polymer. Furthermore, the mechanical properties were dependent on the modified GO content (i.e., the amount of RAFT‐grafted GO). © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

尼龙6/蒙脱土纳米复合材料非等温结晶动力学和透明性研究

将有机化的蒙脱土与尼龙6(PA6)在Haake共混机中共混,制备出尼龙6/蒙脱土纳米复合材料(PA6N);对尼龙6/蒙脱土纳米复合材料和纯尼龙6分别进行差示扫描量热法非等温结晶试验,以了解蒙脱土在尼龙6/蒙脱土纳米复合材料中的成核作用、扩大尼龙6在包装领域的应用范围.与此同时,采用偏光显微镜测定了样品的结晶形态;采用紫...     

尼龙6/SiO_2纳米复合材料的制备及其力学性能和热稳定性

以表面含有氨基的可反应性纳米SiO2(RNS-A)和表面含有烷基碳链的可分散性纳米SiO2(DNS-3)作为填料,利用原位聚合法制备了尼龙6/SiO2纳米复合材料(相应的复合材料分别简记为RPA和DP3);采用透射电子显微镜观察了复合材料中纳米SiO2的表面形貌,并利用热失重分析仪测定了复合材料的热稳定性,进而考察了纳米SiO2表面功能基团对尼龙6力学性能和热稳定性的影响.结果显示,纳米SiO2能够很好地分散在尼龙6基体中,并使尼龙6的热分解温度提高10℃左右.与此同时,RPA的最大拉伸强度和冲击强度较纯尼龙6的分别提高34.5%和12.5%,DP3的最大拉伸强度和冲击强度分别提高18.2%和45.7%.这表明两种纳米SiO2均可以有效地提高尼龙6的力学性能和热稳定性;可以推测,纳米SiO2的增强效应与其在尼龙6基体材料中的分散和界面作用有关.     

High‐density polyethylene/expanded graphite nanocomposites produced by polymerization‐filling technique using an industrial heterogeneous catalyst

High‐density polyethylene nanocomposites with different expanded graphite (EG) contents (0.34–1.80 wt %) were prepared by polymerization‐filling technique using an industrial heterogeneous catalyst ( cat K ), and characterized using a range techniques: melting flow index (MFI), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and transmission electron microscopy (TEM). The MFI data showed that EG acts as a plasticizer decreasing melt viscosity in comparison to neat HDPE produced exclusively by cat K . DSC results showed that EG nucleated the HDPE crystallization as established by the increased crystallization temperature, and the degree of crystallinity. HDPE/EG nanocomposites displayed a significant improvement in the flexural (increased from 1458 to 1831 MPa), and storage modulus (increased from 122 to 1627 MPa) at only 1.80 wt % EG content. TEM images confirmed a homogeneous distribution of EG into the polymer matrix with the presence of dispersed, intercalated and aggregated EG nanofillers. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 55, 1260–1267     

Suppressed molecular orientation in nylon 6/clay nanocomposite at large strain: Role of microvoiding

A micro‐FTIR measurement has been conducted to explore the molecular orientation of amorphous phase in the nylon 6/clay nanocomposite at large strain. Our results indicate that the molecular orientation in such a nanocomposite during stretching is lower than that observed for the pure nylon 6 counterpart, which is further evidenced by the true stress‐strain dependence. The relaxation of the molecular network, resulted from the destruction of γ‐crystals in part and mostly from microvoding (demonstrated by volume dilatation and 2D‐SAXS measurements), should be responsible for the suppressed molecular orientation in the nylon 6/clay nanocomposite. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 514–519, 2010     

Effect of dispersion and selective localization of carbon nanotubes on rheology and electrical conductivity of polyamide 6 (PA6), Polypropylene (PP), and PA6/PP nanocomposites

Nanocomposites were prepared by adding 1–3 vol % multiwalled carbon nanotubes (MWCNTs) to polyamide 6 (PA6), polypropylene (PP), and their co‐continuous blends of 60/40 and 50/50 volume compositions. Because of the good interaction and interfacial adhesion to the PA6, nanotubes were disentangled and distributed evenly through nanocomposites containing PA6. In contrast, lack of active interactions between the matrix and the CNTs resulted in poor tube dispersion in PP. These observations were then verified by studying the rheology and electrical conductivity of their respective nanocomposites. Absence of percolated CNT clusters and possible wrapping of the tubes by PA6 resulted in low electrical conductivity of PA6/CNT nanocomposites. On the other hand, despite the weak dispersion of the tubes, electrical conductivities of PP/CNT nanocomposites were much higher than all other counterparts. This could be the result of good three‐dimensional distribution of the agglomerated bundles and secondary aggregation of tubes in PP. Adding CNTs to blends of PA6/PP (60/40 and 50/50) resulted in almost full localization of carbon nanotubes in PA6, leading to their higher effective concentration. At the same CNT loadings, the blend nanocomposites had three to seven orders of magnitude higher electrical conductivity than pure PA6. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 368–378     

Facile synthesis of exfoliated and highly conductive poly(arylene disulfide)/graphite nanocomposites

Exfoliated graphite has been synthesized by first synthesizing H₂SO₄ intercalated compound in a H₂O₂‐H₂SO₄ mixture, followed by exfoliation under microwave irradiation. Poly(arylene disulfide)/graphite nanocomposites were then fabricated by absorbing cyclic(arylene disulfide) oligomers into the pores of exfoliated graphite. Subsequently, the nanocomposite precursor was subjected to heat treatment to carry out the in situ ring‐opening polymerization of the oligomers via free radical mechanism. The as‐prepared nanocomposite exhibited a exfoliated nanostructure as evidenced by transmission electron microscopy (TEM) observation. The nanocomposite with a very small amount of graphite, 5 wt%, possesses a highly electrical conductivity of 4 S/cm, therefore, many applications can be found as conductive materials. Copyright © 2004 John Wiley & Sons, Ltd.     

Pendant cyclic carbonate‐polymer/Na‐smectite nanocomposites via in situ intercalative polymerization and solution intercalation

Nanocomposites of sodium smectite with polyether‐ and polystyrene‐containing pendant cyclic carbonates offer a novel approach to improving hydraulic barrier properties of Na‐smectite liners to saline leachates. The cyclic carbonate polyethers were prepared by cationic ring opening polymerization of a cyclic carbonate‐containing epoxide, whilst polystyrene polymers having pendant cyclic carbonate groups were obtained from radical photopolymerization of styrene. Na‐smectite nanocomposites of these polymers were formed via clay in situ polymerization and solution intercalation methods. X‐ray diffraction (XRD) and FT‐IR analysis confirmed that the polyether can be intercalated within the layers of smectite via in situ as well as solution intercalation of the pre‐formed polymer. The cyclic carbonate polyether nanocomposite was more resistant to leaching in 3M aqueous sodium chloride than its respective cyclic carbonate. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2421–2429     

In situ intercalative polymerization of conducting polypyrrole/montmorillonite nanocomposites

Conducting polypyrrole (PPy)‐montmorillonite (MMT) clay nanocomposites have been synthesized by the in situ intercalative polymerization method. The PPy‐MMT nanocomposites are characterized by field‐emission scanning electron microscopy (FE‐SEM), transmission electron microscopy (TEM), X‐ray diffraction (XRD), ultraviolet–visible (UV–vis) spectroscopy, thermogravimetric analysis (TGA), and Fourier‐transform infrared (FTIR) spectroscopy. XRD patterns show that after polymerization by the in situ intercalative method with ammonium persulfate and 1 M HCl, an increase in the basal spacing from 1.2 to 1.9 nm was observed, signifying that PPy is synthesized between the interlayer spaces of MMT. TEM and SEM micrographs suggest that the coexistence of intercalated MMT layers with the PPy macromolecules. FTIR reveals that there might be possible interfacial interactions present between the MMT clay and PPy matrix. The study also shows that the introduction of MMT clay results in thermal stability improvement of the PPy. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 2279–2285, 2008     

Isothermal and nonisothermal crystallization kinetics of nylon 6/functionalized multi‐walled carbon nanotube composites

The well dispersion of functionalized multi‐walled carbon nanotube (f‐MWCNT) in nylon 6 matrix was prepared by solution mixing techniques. The isothermal and nonisothermal crystallization kinetics of nylon 6 and nylon 6/f‐MWCNT nanocomposites were studied by differential scanning calorimetry (DSC), X‐ray diffraction and polarized optical microscopy analysis. DSC isothermal results revealed that the activation energy of nylon 6 extensively decreased by adding 1 wt % f‐MWCNT into nylon 6, suggesting that the addition of small amount of f‐MWCNT probably induces the heterogeneous nucleation. Nevertheless, the addition of more f‐MWCNT into nylon 6 matrix reduced the transportation ability of polymer chains during crystallization process and thus increased the activation energy. The nonisothermal crystallization of nylon 6/f‐MWCNT nanocomposites was also discussed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 158–169, 2008     

Preparation and properties of organo‐modifier free PET/MMT nanocomposites via monomer intercalation and in situ polymerization

In order to prevent the properties, especially transparency, color and health security, of PET/clay nanocomposites from being deteriorated due to the thermal degradation of clay organo‐modifer, we had directly modified sodium montmorillonite (Na⁺‐MMT) with PET's monomer, bis (hydroxyethyl) terephthalate (BHET) which had a degradation temperature higher than 400°C, and successfully prepared the hybrids via in situ polymerization. Nanodispersion of clay and the intercalated morphology were determined, and compared with PET/Na⁺‐MMT hybirds in which Na⁺‐MMT was directly added without any treatment. Improved mechanical properties and T_g were observed for the prepared PET/ BHET‐modified clay composites. More importantly, the film produced from the composites had the same transparency as that of pure PET even when 2 wt% of clay was added. Non‐isothermal and isothermal crystallization experiments showed a very good neculation capability of the nano‐dispersed clay, particularly at higher crystallization temperatures. Copyright © 2009 John Wiley & Sons, Ltd.