Relaxation of polymer thin films in isothermal temperature‐jump measurements

The dynamic behavior of thin polymer films is of interest in the fabrication of microelectronics and optoelectronics and in the coatings industry. It is known that polymer relaxation is affected by film thickness and the particular substrate/polymer pair. We previously used a spectroscopic ellipsometer to investigate the glass transition in thin films. In addition to information on the modification of thermal transitions such as the glass‐transition temperature, the speed of data acquisition in an automated, spectroscopic ellipsometer, operated at a single wavelength of 780 nm, allows for the direct observation of the isothermal dimensions of a thin polymer film as a function of time after a rapid temperature change. In this article, we discuss recent results from the observation of the time dependence of film‐normal thickness and normalized, in‐plane, lateral dimension as well as simple fits to this relaxation behavior in terms of a normalized viscosity and relaxation time. The results support a highly asymmetric initial thermal expansion normal to the film followed by close to isotropic relaxation and anisotropic “flow” (the flow in response to the vanishingly small shears of thermal expansion). These features may clarify issues involving the observation of chain confinement in thin polymer films in terms of potential differences between equilibrium and dynamic measurements. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2929–2936, 2000     

The influence of hydrogen chloride doping level on the complex refractive indices of anisotropic polyaniline film: Application of a new internal reflection waveguide coupling technique

Nondestructive three‐dimensional refractive‐index measurements are used for the determination of both crystallinity and orientation in thin polymer films. The prism waveguide coupler is particularly suitable for three‐dimensional isotropic and anisotropic thin‐film studies because of the quantitative character of the information obtained and the ease of data acquisition. It has been limited, however, to measuring the refractive index of optically transparent or weakly absorbing films. This study shows that a modified prism waveguide coupler can be used to determine the complex refractive index over a range from transparent to highly absorbing films from the internally reflected light intensity. Thus, both the refractive index, n, and the extinction coefficient, k, can be obtained. This method is used to determine the anisotropic three‐dimensional n and k values of spin‐coated emeraldine base and hydrogen chloride doped emeraldine salt polyaniline films. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2481–2490, 2001     

Quantitative characterization of the optical properties of absorbing polymer films: Comparative investigation of the internal reflection intensity analysis method

Nondestructive, three‐dimensional refractive‐index measurements are used for the determination of both the crystallinity and orientation in thin polymer films. The prism wave‐guide coupler is particularly suited for three‐dimensional isotropic and anisotropic thin‐film studies because of the quantitative character of the information obtained and the ease of data acquisition. It has been limited, however, to determining only the refractive index of transparent or weakly absorbing thin‐film samples. On the basis of thin‐film optics, this study develops a new internal reflection intensity analysis (IRIA) method, which uses the intensity information rather than the conventional mode angle values to acquire both the refractive index and the extinction coefficient over a range of transparent to highly absorbing polymer films. Therefore, the IRIA method overcomes the limitations of this prism wave‐guide coupler technique, which can only measure the refractive index of a weakly absorbing sample. With a Metricon PC‐2010 as the skeletal framework, a prototype instrument has been developed to apply and test the IRIA method. A study comparing both the refractive index and extinction coefficient obtained with ellipsometry, ultraviolet–visible/near‐infrared reflectometry, and IRIA for solvent blue 59 dyed polystyrene films confirms that the IRIA method is effective for obtaining the three‐dimensional refractive indices and extinction coefficients of polymer films. In addition, the refractive index and extinction coefficient spectrum (400–800 nm) of solvent blue 59 have been determined with the effective media theory. Furthermore, the three‐dimensional complex refractive indices of highly absorbing black electrical tape, inaccessible to other optical measurement because of its surface character, has been determined by the IRIA method. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 842–855, 2003     

Highly selective multilayer polymer thin films for CO2/N2 separation

Multilayer thin films of poly(ethylene oxide) (PEO) and poly(methacrylic acid) (PMAA), deposited via layer‐by‐layer (LbL) assembly from aqueous solutions, are investigated for CO₂/N₂ separation. Eight and ten bilayer (217 and 389 nm thick, respectively) PEO/PMAA thin films deposited on a 25 μm polystyrene substrate exhibit CO₂/N₂ selectivities of 142 and 136, respectively. These are the highest reported to‐date for this gas pair separation using a homogeneous polymer film. While further work remains to improve CO₂ permeability, these results indicate the potential of LbL assemblies as standalone CO₂ separation membranes for low‐flux/high‐purity applications, or as part of a composite and/or mixed‐matrix membrane for high‐flux applications. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1730–1737     

Synthesis and properties of thermoplastic polyimides with ether and ketone moieties

A series of polyimides containing ether and ketone moieties were synthesized from 1,3‐bis(4‐fluorobenzoyl) benzene and several commercially available dianhydrides via a conventional two‐step polymerization. The inherent viscosities of Polyamide acids ranged from 0.46 to 0.73 dL/g. Thermal properties, mechanical properties, and thermalplasticity of the obtained polimide films were investigated by focusing on the chemical structures of their repeat units. These films were amorphous, flexible, and transparent. All films displayed low T_gs (184–225 °C) but also excellent thermal stability, the 5% weight loss temperature was up to 542 °C under nitrogen. The films showed outstanding mechanical properties with the modulus up to 3.0 GPa and the elongation at break in the range of 8–160%. The uniaxial stretching of PI‐a at high temperature was studied owing to its excellent flexibility. The PI‐a had an elongation at break up to 1600% at 245 °C and the uniaxially stretched film exhibited a much higher modulus (3.9 GPa) and strength (240 MPa) than undrawn film. The results indicated that PI‐a can potentially be used to prepare materials such as fiber, ultra‐thin film or ultra‐high modulus film. All the obtained films also demonstrated excellent thermoplasticity (drop of E′ at T_g > 10³) which made the polyimides more suitable for melt processing. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2878–2884, 2010     

Synthesis and characterization of fluorinated benzoxazole polymers with high Tg and low dielectric constant

Next generation microelectronic packaging requirements are driving the need to produce increasingly lower dielectric constant materials while maintaining high thermal stability and ease of processing. Efforts have focused on the synthesis and analysis of new polymers with the goals of high thermal stability [degradation temperature (T_d) > 400 °C, low glass‐transition temperature (T_g) > 350 °C], low water uptake (<1%), solubility in selected organic solvents, dielectric constant less than 2.5, and low thermal expansion coefficient. These stringent combined goals have been largely achieved with flexible aromatic benzoxazole polymers. Intramolecular hydrogen bonding between pendant hydroxyl groups and the double‐bond nitrogen of the benzoxazole has been exploited to increase the polymer T_g, whereas the incorporation of perfluoroisopropyl units effectively decreases the dielectric constant. Out‐of‐plane impedance measurements on films of materials in this family (38–134 μm thick) have resulted in typical dielectric values of 2.1–2.5 at 1 MHz, depending on copolymer ratios and functionalizations. Results have been correlated with optical waveguide measurements of films 4‐μm thick to determine film anisotropy and the high‐frequency dielectric constant, and have been corroborated by in‐plane interdigitated electrode dielectric measurements on samples 0.75 μm thick. Candidate materials exhibited extremely low water uptake (0.2%) even after submersion in boiling water for several days. Dynamic mechanical analysis of the polymers enabled the determination of the influence of intermolecular hydrogen bonding on the T_g and loss tangent magnitude. Finally, the coefficient of thermal expansion has been examined and correlated with copolymer constitution. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1991–2003, 2000     

Computational synthesis,structure, and glass transition of (1,4) Cis‐polyisoprene‐based nanocomposite by multiscale modeling

The main goal of the present study was to produce insights from the atomistic modeling into the structural changes in elastomer‐based polymer nanocomposites caused by the surface modifications of the filler particles, and by the crosslinking of the participating polymer matrix. The fully atomistic molecular‐dynamics computer simulations of crosslinked (1,4) cis‐polyisoprene (PI) films capped by amorphous silica substrates was set‐up, in the presence of realistic coupling and covering agents. The PI film stratified structure has been studied in the proximity of the corresponding glass transition, by varying the degree of crosslinking and the PI film thickness. Some monomer ordering induced by the pristine (bare) silica disappeared almost completely in films with modified surfaces. The average monomer density increased with degree of crosslinking. As compared with PI bulk, the glass‐transition temperature was slightly larger for highly crosslinked PI films with bare silica and surfaces with coupling agents, and increased with increasing confinement. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 473–485     

In situ measurement of the thermal expansion behavior of benzocyclobutene films

In situ measurement techniques suitable for determination of the coefficient of thermal expansion (CTE) in thin, spin‐cast polymer films in both the in‐plane and through‐plane directions are presented. An examination of the thermal expansion behavior of cyclotene thin films has been performed. In particular, the effect of film thickness on the in‐plane and through‐plane CTE and in‐plane Young's modulus of spin‐coated cyclotene films was examined. It is shown that the mechanical response of in situ cyclotene films can be adequately described by isotropic film properties. It was also demonstrated that there is no thickness dependence on the free‐standing mechanical properties or on the resulting through‐plane thermal strain in an in situ film. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 311–321, 1999     

Creep behavior of ultra‐thin polymer films

A novel microbubble inflation method has been used to determine the creep compliance of poly(vinyl acetate) and polystyrene ultra‐thin films (13–300 nm thick) at temperatures from below to above the glass temperature. We present results that suggest that time‐temperature and time‐thickness superposition hold in the glassy relaxation regime. Although time‐temperature superposition is found for the entire response curve for each thickness, we also find that time‐thickness superposition fails as the long‐time compliance is approached. This effect occurs because of a strong stiffening as the film thickness decreases. We also show first evidence of stiffening in the glassy regime of free standing films of polystyrene. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1952–1965, 2008     

Enhanced mobility and increased gas sorption capacity in thin film and nanoconduit confined polymers

Poly(tert butyl acrylate) (PTBA) is found to exhibit enhanced mobility when spun cast into thin films or impregnated into cylindrical anodic aluminum oxide (AAO) nanoscale pores. In a thin film configuration, the glass transition temperature of 20 nm thick PTBA is found to decrease almost 20 °C compared to the bulk. Consistent with this mobility increase, an increased volume fraction of interphase polymer leads to at least a 2.4 times viscosity reduction when PTBA is impregnated in 100 nm pores versus 200 nm pores. Such increases in mobility result in a 15‐fold increase in CO₂ permeability for an AAO confined geometry compared to a bulk film. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 434–441, 2010     

Orientation control in nanoparticle filled block copolymer cold zone annealed films

Nanoparticles provide an attractive route to modifying polymer thin film properties, yet controlling the dispersion and morphology of functionalized nanoparticle filled films is often difficult. Block copolymers can provide an ideal template for directed assembly of nanoparticles under controlled nanoparticle‐polymer interactions. Previously we observed that neat films of cylinder forming poly(styrene‐b‐methyl methacrylate) PS‐b‐PMMA block copolymer (c‐BCP) orient vertically with dynamic sharp thermal cold zone annealing (CZA‐S) over wide range of CZA‐S speed (0.1–10) μm/s. Here, we introduce a low concentration (1–5 wt %) of nanoparticles of phenolic group functionalized CdS (fCdS‐NP), to PMMA cylinder forming polystyrene‐b‐poly (methyl methacrylate) block copolymer (c‐BCP) films. Addition of the fCdS‐NP induces a vertical to horizontal orientation transition at low CZA‐S speed, V = 5 μm/s. The orientation flip studies were analyzed using AFM and GISAXS. These results confirm generality of our previously observed orientation transition in c‐BCP under low speed CZA‐S with other nanoparticles (gold [Au‐NP], fulleropyrrolidine [NCPF‐NP]) in the same concentration range, but reveal new aspects not previously examined: (1) A novel observation of significant vertical order recovery from 5–10% vertical cylindrical fraction at V = 5 μm/s to 46–63% vertical cylindrical fraction occurring at high CZA‐S speed, V = 10 μm/s for the fCdS nanoparticle filled films. (2) We rule out the possibility that a nanoparticle wetting layer on the substrate is responsible for the vertical to horizontal flipping transition. (3) We demonstrate that the orientation flipping results can be achieved in a nanoparticle block copolymer system where the nanoparticles are apparently better‐dispersed within only one (matrix PS) domain unlike our previous nanoparticle system studied. We consider facile processing conditions to fabricate functionalized nanoparticles filled PS‐PMMA block copolymer films with controlled anisotropy, a useful strategy in the design of next generation electronic and photonic materials. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 604–614     

Microdomain morphology of lamella‐forming diblock copolymer confined in a thin film

We report the self‐consistent field theory (SCFT) of the morphology of lamella‐forming diblock copolymer thin films confined in two horizontal symmetrical/asymmetrical surfaces. The morphological dependences of thin films on the polymer‐surface interactions and confinement, such as film thickness and confinement spatial structure, have been systematically investigated. Mechanisms of the morphological transitions can be understood mainly through the polymer‐surface interactions and confinement entropy, in which the plat confinement surface provides a surface‐induced effect. The confinement is expressed in the form of the ratio D/L₀, here D is film thickness, and L₀ is the period of bulk lamellar‐structure. Much richer morphologies and multiple surface‐induced morphological transitions for the lamella‐forming diblock copolymer thin films are observed, which have not been reported before. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1–10, 2009     

Ruptured conjugated polymer thin films formed during spin coating

The formation of ruptured poly[2‐methoxy‐5‐(2′‐ethyl‐hexyloxy)‐1,4‐phenyl vinylene] (MEH–PPV) thin films coated from undried tetrahydrofuran (THF) solutions was investigated. Because of the incompatibility of water and MEH–PPV, the polymer films coated from THF/water solutions showed a ruptured film structure. In the photoluminescence (PL) spectra of the polymer thin films, the ruptured polymer films showed a redshifted emission in comparison with continuous polymer thin films. According to a comparison of the PL spectra of polymer solutions and films, MEH–PPV in THF showed a coil–cylinder transition during precipitation from solution. Because of the incompatibility of water and MEH–PPV, an increase in the water content could increase the ratio of polymer chains in the cylinder conformation, resulting in a redshifted emission for the films. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 79–84, 2006     

Thickness and annealing temperature effects on the optical properties and surface morphology of layer‐by‐layer poly(p‐phenyline vinylene)+dodecylbenzenesulfonate films

The fabrication of controlled molecular architectures is essential for organic devices, as is the case of emission of polarized light for the information industry. In this study, we show that optimized conditions can be established to allow layer‐by‐layer (LbL) films of poly(p‐phenylene vinylene) (PPV)+dodecylbenzenesulfonate (DBS) to be obtained with anisotropic properties. Films with five layers and converted at 110 °C had a dichroic ratio δ = 2.3 and order parameter r = 34%, as indicated in optical spectroscopy and emission ellipsometry data. This anisotropy was decreased with the number of layers deposited, with δ = 1.0 for a 75‐layer LbL PPV + DBS film. The analysis with atomic force microscopy showed the formation of polymer clusters in a random growth process with the normalized height distribution being represented by a Gaussian function. In spite of this randomness in film growth, the self‐covariance function pointed to a correlation between clusters, especially for thick films. In summary, the LbL method may be exploited to obtain both anisotropic films with polarized emission and regular, nanostructured surfaces. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Anisotropy in the thermal shrinkage of polyimide film

Anisotropy in a polyimide film was investigated in a quantitative manner by a nonlinear regression of the thermal shrinkage data obtained from thermomechanical analysis. The thermally induced shrinkage of this pyromellitic dianhydride–oxydianiline polyimide film at 573 K was directionally anisotropic in the film plane by as much as about 0.4%. The direction of maximum thermal shrinkage was inclined by about π/6 rad from the machine direction of the film. The thermal shrinkage behavior of the polyimide films in the vicinity of the glass‐transition temperature (T_g) showed an unusual anisotropic response. On the basis of a correlation between the anisotropy in the thermal shrinkage of the films and the molecular orientation of the polyimide, this characteristic thermal shrinkage behavior around T_g is suggested to be due to a recovery of the free volume lost by a physical aging process. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 3222–3229, 2000     

Experimental evidence and theoretical analysis of physical aging in thin and thick amorphous glassy polymer films

Through time‐dependent gas transport properties, we have investigated the physical aging process of amorphous glassy polymer films made from a polynorbornene. By combining the concepts of free volume and the kinetic theory of glass stabilization, it was found that the time dependence of the gas permeability could be rationalized through the thickness dependence of the glass transition temperature. A mathematical relationship was developed that directly relates polymer physical aging (tracked by the gas permeability decay) and sample thickness. It was confirmed by permeation measurements with nitrogen and helium that the aging process is accelerated for thin glassy polymer films (about 8000 Å). The theoretical results show that accelerated aging for thin films compared to thick films can be qualitatively predicted, based on the decrease in the glass transition temperature when the film thickness decreases. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2239–2251, 1999     

Controlled self‐assembly of porphyrin/fullerene donor–acceptor complex in a polymer thin film

Thin films composed of polycyclohexane (PCHE), zinc(II)‐5,10,15,20‐tetra‐(2‐naphthyl)porphyrin (ZnTNpP), and [6,6]‐phenyl‐C₆₁‐butyric acid methyl ester (PCBM) blends are prepared to investigate their potential for the controlled self‐assembly of a porphyrin/fullerene donor–acceptor complex in a polymer thin film. The compatibilities of PCHE/PCBM (p), PCHE/ZnTNpP (q), and ZnTNpP/PCBM (r) in these blends have a significant effect on the dispersion of the ZnTNpP/PCBM donor–acceptor complex in the PCHE thin film. When the compatibilities are p << q, r, and q ≈ r, the ZnTNpP/PCBM donor–acceptor complex is formed between the PCHE and PCBM phases. This concept to form a controlled self‐assembly of the ZnTNpP/PCBM donor–acceptor complex may be applied to various combinations of porphyrin/fullerene systems in polymer thin film solar cells to achieve excellent performance. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 743–746     

Monitoring ultrathin film photopolymerization of tetra‐alkylepoxyporphyrin by UV‐Vis spectroscopy

Cationic photopolymerization is a convenient in situ polymerization method for organic thin film preparation. In this work, the polymerization mechanisms is applied for highly viscous cross‐linking monomers, using tetra‐alkylepoxyporphyrin (TAEP) as a case study. By comparing the UV‐Vis spectra of the polymerized sample before and after the unreacted monomers have been dissolved, it is possible to estimate the polymerization yield. An IR spectrum of a reference thick film confirms full polymerization. Scanning fluorescence lifetime microscopy and AFM show the uniformity of the polymer. It was shown that photopolymerization is highly dependent on the substrate nature and requires at best case a 10 min illumination at 90 °C. Thermal polymerization of the same sample requires 10 min heating at 150 °C in dark. It was also shown that TAEP works as a self‐sensitizer for cationic photopolymerization. The proposed method is a mild and versatile technique for in situ preparation of thin polymeric films directly from chromophore monomers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6095–6103, 2009     

Molecular probe techniques for studying diffusion and relaxation in thin and ultrathin polymer films

Two optically based, molecular probe techniques are employed to study relaxation and small-molecule translational diffusion in thin and ultrathin (thicknesses < ∼200 nm) polymer films. Second harmonic generation (SHG) is used to study the reorientational dynamics of a nonlinear optical chromophore, Disperse Red 1 (DR1) (previously shown to be an effective probe of α-relaxation dynamics) either covalently attached or freely doped in polymer films. Our studies on films ranging in thickness from 7 nm to 1 μm show little change in T_g with film thickness; however, a substantial broadening of the relaxation distribution is observed as film thickness decreases below approximately 150 nm. Experimental guidelines are given for using fluorescence nonradiative energy transfer (NRET) to study translational diffusion in ultrathin polymer films. Appropriate choice of a fluorescence donor species is important along with ensuring that diffusion is slow enough to be measured appropriately. Initial results on the diffusion of a small-molecule probe, lophine, in poly(isobutyl methacrylate) indicates that there is little change in probe diffusion coefficients in films as thin as 90 nm as compared to bulk films. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 2795–2802, 1997     

Evaluation of poly(4‐methyl‐1‐pentene) as a dielectric capacitor film for high‐temperature energy storage applications

Poly(4‐methyl‐1‐pentene) (P4MP) was characterized to evaluate its viability as a high‐temperature dielectric film for capacitors. Detailed investigation of thermal, mechanical, rheological, and dielectric properties was carried out to assess its high‐temperature performance and processability. P4MP was melt‐processable below 270 °C without degradation and application temperatures as high as 160–190 °C can be achieved. The dielectric constant and loss of melt‐processed P4MP films was comparable to biaxially oriented polypropylene (BOPP) capacitor films, although the dielectric strength was lower. Enhancements in dielectric strength up to 250–300% were achieved via solution‐processing P4MP films, which could be easily scaled up on a roll‐to‐roll platform to yield isotropic, free‐standing films as thin as 3–5 μm. The influence of crystal structure, crystallinity, and surface morphology of these films on the dielectric properties was examined. The dielectric strength was further increased by 450% through biaxial stretching of solution‐cast films, and a Weibull breakdown field of 514 V/μm was obtained. The dielectric constant was very stable as a function of frequency and temperature and the dielectric loss was restricted to <1–2%. Overall, these results suggest that BOP4MP is a promising candidate to obtain similar energy density as a BOPP capacitor film but at much higher operating temperatures. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1497–1515