Chlorothioxanthone-Onium salts: Efficient photoinitiators of cationic polymerization

The interaction of iodonium, sulphonium, phosphonium, arsonium, selenonium, and heterocyclic nitrogen salts with the excited triplet state of 2-chlorothioxanthone (CTX) has been studied through time-resolved laser spectroscopy. Bimolecular quenching rate constants (k_e) have been measured for the first time. Measuring of the rate constants (k_q) of the quenching reaction by monomers permits the calculation of charge transfer (ø_CT) quantum yields. © 1992 John Wiley & Sons, Inc.     

Synthesis and photoactivity of novel 5‐arylthianthrenium salt cationic photoinitiators

5‐Arylthianthrenium salts are a class of efficient triarylsulfonium salt photoinitiators for cationic polymerization. These compounds were prepared by a simple, straightforward, versatile, and high yield route. The new photoinitiators were characterized by standard analytical and spectroscopic techniques, and their activity as cationic photoinitiators was compared with related triarylsulfonium salts of similar structures using Fourier transform real‐time infrared spectroscopy. Through the use of electron‐transfer photosensitizers, the response of these photoinitiators can be readily spectrally broadened into the long‐wavelength UV–visible regions of the spectrum. The results obtained suggest that 5‐arylthianthrenium salts are potential replacements for now available triarysulfonium salt photoinitiators in many applications. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3465–3480, 2002     

Photoinitiated cationic polymerization using o-phthaldehyde and pyridinium salt

The cationic polymerization of cyclohexene oxide (CHO), n-butyl vinylether (BVE), N-vinylcarbazole (NVC), and 4-vinyl cyclohexenedioxide (4-VCHD) is initiated upon UV irradiation (Λ_inc. = 350 nm) of dichloromethane solution containing N-ethoxy-2-methyl-pyridinium hexafluorophosphate (EMP⁺PF₆) and o-phthaldehyde. A feasible initiation mechanism involves formation of biradical by intramolecular hydrogen abstraction of triplet o-phthaldehyde. Oxidation of these radicals by EMP⁺ ions yields protons capable of initiating the cationic polymerization. © 1995 John Wiley & Sons, Inc.     

Iodonium‐polyoxometalate and thianthrenium‐polyoxometalate as new one‐component UV photoinitiators for radical and cationic polymerization

Four novel onium salts (onium‐polyoxometalate) have been synthesized and characterized. They contain a diphenyliodonium or a thianthrenium (TH) moiety and a polyoxomolybdate or a polyoxotungstate as new counter anions. Outstandingly, these counter anions are photochemically active and can sensitize the decomposition of the iodonium or TH moiety through an intramolecular electron transfer. The phenyl radicals generated upon UV light irradiation (Xe–Hg lamp) are very efficient to initiate the radical polymerization of acrylates. Cations are also generated for the cationic polymerization of epoxides. Remarkably, these novel iodonium and TH salts are characterized by a higher reactivity compared with that of the diphenyliodonium hexafluorophosphate and the commercial TH salt, respectively. Interpenetrating polymer networks can also be obtained under air through a concomitant cationic/radical photopolymerization of an epoxy/acrylate blend (monomer conversions > 65%). The photochemical mechanisms are studied by steady‐state photolysis, cyclic voltammetry, and electron spin resonance techniques. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 981–989     

Supramolecular diaryliodonium salt‐crown ether complexes as cationic photoinitiators

Diaryliodonium salts spontaneously form crystalline 1:1 supramolecular complexes at room temperature in good to excellent yields with 18‐crown‐6 ether and its cyclohexano‐ and benzo‐substituted analogs. The complexes were characterized using IR, UV, MS, ¹H, and ¹³C‐NMR spectroscopy and by single crystal X‐ray crystallography. The analytical data obtained were consistent with a structure in which the positively charged iodine atom of diaryliodonium cation is positioned above and over the center of the crown ether ring with the positively charged iodine atom coordinated to the crown ether oxygen atoms. The diaryliodonium salt‐crown ether complexes are photosensitive and were used to carry out the photoinitiated cationic polymerizations of a number of mono‐ and difunctional monomers. During irradiation with UV light, the supramolecular complexes undergo photolysis with the generation of a Brønsted acid and with the concomitant release of the crown ether. When used as photoinitiators, the crown ether that is released markedly influences the kinetics of the subsequent cationic polymerization of the monomer. Further studies demonstrated that the photolysis of diaryliodonium salt‐crown ether supramolecular complexes can be photosensitized using typical‐electron transfer photosensitizers. Free radical‐promoted photosensitization using typical unimolecular free radical photoinitiators such as 2,2‐dimethoxy‐2‐phenylacetophenone also takes place readily. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Dual photo‐ and thermally initiated cationic polymerization of epoxy monomers

Selective inhibition of the photoinitiated cationic ring‐opening polymerization of epoxides by dialkyl sulfides has provided dual systems that can be “activated” by UV irradiation and then subsequently be polymerized by the application of heat. It is proposed that dialkyl sulfides terminate the initial or growing polyether chains at an early stage to form stable trialkylsulfonium salts. These systems are dormant at room temperature but on thermolysis, the sulfonium salts are capable of reinitiating ring‐opening polymerization. These dual photo‐ and thermal cure systems have potential applications in adhesives, potting resins, and composites. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6750–6764, 2006     

Investigations of the reactivity of “kick‐started” oxetanes in photoinitiated cationic polymerization

The ability of certain alkyl substituted epoxides to accelerate the photoinitiated cationic ring‐opening polymerizations of oxetane monomers by substantially reducing or eliminating the induction period altogether has been termed by us “kick‐starting.” In this communication, the rates of photopolymerization of several model “kick‐started” oxetane systems were quantified and compared with the analogous biscycloaliphatic epoxide monomer, 3,4‐epoxycyclohexylmethyl 3′,4′‐epoxycyclohexanecarboxylate (ERL). It has been found that the “kick‐started” systems undergo photopolymerization at rates that are at least two‐fold faster than ERL. These results suggest that “kick‐started” oxetanes could replace ERL in many applications in which high speed ultraviolet induced crosslinking photopolymerizations are carried out. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 586–593     

Redox initiated cationic polymerization: Silane‐N‐aryl heteroaromatic onium salt redox couples

In this article, a new route for the synthesis of N‐aryl heteroaromatic onium salts by the direct copper catalyzed arylation of pyridine, substituted pyridines, isoquinoline, and acridine with diaryliodonium salts is described. It was demonstrated that these N‐aryl heteroaromatic onium salts undergo facile platinum or rhodium‐catalyzed reduction by silanes bearing Si? H groups. The reduction of N‐aryl heteroaromatic onium salts generates Brønsted acids. When this redox reaction was carried out in situ in the presence of an appropriate monomer, cationic polymerization was observed. Using this approach, the cationic polymerizations of epoxides, oxetanes, 1,3,5‐trioxane, styrene, and vinyl ethers were carried out. The use of optical pyrometry to monitor the redox initiated cationic polymerizations of some representative multifunctional monomers is described. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Synthesis and study of novel polyol‐bound photosensitizers for cationic UV‐curable systems

Novel cationic intramolecular hydrogen abstraction photosensitizers (IHA‐PSs) based on a proposed intramolecular hydrogen abstraction photosensitization (IHAP) mechanism were synthesized and found to have a pronounced photosensitization effect in cycloaliphatic epoxide based cationic UV‐curable systems using sulfonium salt photoinitiators. A series of polyol‐based photosensitizers were synthesized with naphthalene attached. One photosensitizer, P‐Na, was found to have a more pronounced photosensitization effect in three different formulation systems, as revealed by real‐time Fourier transform infrared and differential photocalorimetry experiments. Such a phenomenon can be explained by a proposed facile IHAP mechanism, which is possible only with the unique molecular structure of P‐Na. The effect of P‐Na was further confirmed by comparison with two non‐polyol‐type photosensitizers. A designed IHA‐PS molecule was synthesized with the proposed principles ofthe IHAP mechanism, and it achieved a photosensitization effect similar to that of P‐Na with a much lower molecular weight and fewer hydroxyl groups per molecule. This further validated the proposed IHAP mechanism. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 4435–4449, 2006     

Novel pyridinium salts as cationic thermal and photoinitiators and their photosensitization properties

Novel pyridinium salts [N‐(α‐phenylbenzyl)‐, N‐(1‐naphthylmethyl)‐, or N‐cinnamyl p‐ or o‐cyanopyridinium hexafluoroantimonates] were synthesized by the reaction of p‐ or o‐cyanopyridine and the corresponding bromides followed by anion exchange with KSbF₆. These pyridinium salts polymerized epoxy monomers at lower temperatures than previously reported for N‐benzyl‐2‐cyanopyridinium hexafluoroantimonate. The o‐substituted pyridinium salts showed higher activity than the p‐substituted ones, and the crosslinked epoxy polymers cured with these initiators showed higher glass‐transition temperatures. These pyridinium salts photoinitiated radical polymerization as well as cationic polymerization. The photopolymerization was accelerated by the addition of aromatic ketones as photosensitizers. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1037–1046, 2002     

The participation of the anion and alkyl substituent of diaryliodonium salts in photo‐initiated cationic polymerization reactions

The photo‐initiated cationic polymerization (PCP) of epoxides using diaryliodonium salt photoacid generators (PAGs) bearing alkyl groups and anions was investigated. The properties and reactivities of a series of iodonium salts containing various cations and anions were compared in the context of a PCP reaction. The products from the decomposition of the cations of these salts were analyzed using gas chromatography‐mass spectrometry (GC‐MS) spectra. The relationship between the molecular structure of the salts and their reaction mechanism in the PCP reaction was investigated. Based on the results of the investigation, it was concluded that the structures of the cations and anions of theiodonium salts affect the PCP reaction rate, which was controlled by the products from the diaryliodonium salts. As part of an additional investigation, the diaryliodonium salts‐epoxide materials were applied to 254 nm‐photo‐patterning. Copyright © 2006 John Wiley & Sons, Ltd.     

Synthesis and characterization of second‐generation S,S‐dialkyl‐S‐(dimethylhydroxyphenyl)sulfonium salt photoinitiators

A new, simplified method has been developed for the synthesis of S,S‐dialkyl‐S‐(dimethylhydroxyphenyl)sulfonium salt cationic photoinitiators. This novel method has successfully been used for the preparation of S,S‐dialkyl‐S‐(3,5‐dimethyl‐4‐hydroxyphenyl)sulfonium and S,S‐dialkyl‐S‐(3,5‐dimethyl‐2‐hydroxyphenyl)sulfonium salts showing a wide variation in the length and structure of the alkyl chains on the positively charged sulfur atom. These photoinitiators can also be prepared with a wide variety of different anions. The manipulation of the lengths of the alkyl chains permits the design of compatible photoinitiators for highly nonpolar monomers and oligomers such as epoxy‐functional silicones, epoxidized polybutadiene, and epoxidized vegetable oils. This article describes the synthesis and characterization of these photoinitiators. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2556–2569, 2003     

The discovery and development of onium salt cationic photoinitiators

The story of the discovery and development of onium salt photoinitiators for cationic polymerization is chronicled. The chemistry of the synthesis of these compounds is outlined, and the mechanisms of their initiation are discussed briefly. Among the most useful of these types of photoinitiators are diaryliodonium and triarylsulfonium salts, which are used widely for photoinduced cationic crosslinking reactions. From the very beginning, onium salt photoinitiated cationic polymerizations have found use in a multitude of practical applications. Specifically discussed in this article are the use of onium salts in coatings, adhesives, printing inks, release coatings, stereolithography, holographic recording, photocurable composites, and microelectronic photoresists. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 4241–4254, 1999     

Phenothiazine photosensitizers for onium salt photoinitiated cationic polymerization

Phenothiazine compounds bearing a wide range of different substituents are excellent photosensitizers for onium salt cationic photoinitiators. These photosensitizers are generally operative in the mid‐ and long‐range regions of the UV spectrum and are especially useful for enhancing the rate of photoinitiated cationic polymerization carried out utilizing both filtered and broadband UV emission sources. In this article, the syntheses of several different substituted phenothiazines are described and the ability of these compounds to photosensitize the photolysis of different onium salt photoinitiators is evaluated. Attempts were made to correlate the structure and spectral characteristics of the phenothiazines with their efficiency of photosensitization in the cationic photopolymerizations of several typical epoxide and vinyl ether monomers. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1187–1197, 2001     

Photoinitiated cationic polymerization of monofunctional benzoxazine

The photoinitiated ring‐opening cationic polymerization of a monofunctional benzoxazine, 3‐phenyl‐3,4‐dihydro‐2H‐1,3‐benzoxazine, with onium salts such as diphenyliodonium hexafluorophosphate and triphenylsulfonium hexafluorophosphate as initiators was examined. The structures of the polymers thus formed were complex and related to the ring‐opening process of the protonated monomer either at the oxygen or nitrogen atoms. The phenolic mechanism also contributed, but its influence decreased with decreasing monomer concentration. Thermal properties of the polymers were also investigated by differential scanning calorimetry and thermogravimetric analysis. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3320–3328, 2003     

Benzophenothiazine and benzophenoxazine photosensitizers for triarylsulfonium salt cationic photoinitiators

An investigation of the photosensitization of triarylsulfonium salts at wavelengths greater than 400 nm was carried out with phenothiazine and phenoxazine compounds possessing extended benzenoid conjugation. Accordingly, three isomeric benzophenothiazines and 12H‐benzo[b]phenoxazine were prepared and employed for the photosensitization of several different types of triarylsulfonium salts. These compounds display a tail absorption that extends at least to 450 nm, making them useful for conducting photopolymerizations using long wavelength emission sources. The photosensitized vinyl and ring‐opening polymerizations of a number of monomers were conducted and the results are reported in this communication. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3820–3829, 2008     

Synergistic interaction of epoxides and N‐vinylcarbazole during photoinitiated cationic polymerization

A kinetic study was conducted of the independent photoinitiated cationic polymerization of a number of epoxide monomers and mixtures of these monomers with N‐vinylcarbazole. The results show that these two different classes of monomers undergo complex synergistic interactions with one another during polymerization. It was demonstrated that N‐vinylcarbazole as well as other carbazoles are efficient photosensitizers for the photolysis of both diaryliodonium and triarylsulfonium salt photoinitiators. In the presence of large amounts of N‐vinylcarbazole, the rates of the cationic ring‐opening photopolymerization of epoxides are markedly accelerated. This effect has been ascribed to a photoinitiated free‐radical chain reaction that results in the oxidation of monomeric and polymeric N‐vinylcarbazole radicals by the onium salt photoinitiators to generate cations. These cations can initiate the ring‐opening polymerization of the epoxides, leading to the production of copolymers. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3697–3709, 2000     

Photoinitiated cationic polymerization of limonene 1,2‐oxide and α‐pinene oxide

Limonene 1,2‐oxide (LMO) and α‐pinene oxide (α‐PO) are two high reactivity biorenewable monomers that undergo facile photoinitiated cationic ring‐opening polymerizations using both diaryliodonium salt and triarylsufonium salt photoinitiators. Comparative studies showed that α‐PO is more reactive than LMO, and this is because it undergoes a simultaneous double ring‐opening reaction involving both the epoxide group and the cyclobutane ring. It was also observed that α‐PO also undergoes more undesirable side reactions than LMO. The greatest utility of these two monomers is projected to be as reactive diluents in crosslinking photocopolymerizations with multifunctional epoxide and oxetane monomers. Prototype copolymerization studies with several difunctional monomers showed that LMO and α‐PO were effective in increasing the reaction rates and shortening the induction periods of photopolymerizations of these monomers. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Photoinitiated curing of mono‐ and bifunctional epoxides by combination of active chain end and activated monomer cationic polymerization methods

Photoinitiated cationic polymerization of mono‐ and bifunctional epoxy monomers, namely cyclohexeneoxide (CHO), 4‐epoxycyclohexylmethyl‐3′,4′‐epoxycyclohexanecarboxylate (EEC), respectively by using sulphonium salts in the presence of hydroxylbutyl vinyl ether (HBVE) was studied. The real‐time FTIR spectroscopic, gel content determination, and thermal characterization studies revealed that both hydroxyl and vinyl ether functionalities of HBVE take part in the polymerization. During the polymerization, HBVE has the ability to react via both active chain end (ACE) and activated monomer mechanisms through its hydroxyl and vinyl ether functionalities, respectively. Thus, more efficient curing was observed with the addition of HBVE into EEC‐containing formulations. It was also demonstrated that HBVE is effective in facilitating the photoinduced crosslinking of monofunctional epoxy monomer, CHO in the absence of a conventional crosslinker. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4914–4920, 2007     

Propenyl ethers. III. Study of the photoinitiated cationic polymerization of propenyl ether monomers

The effects of photoinitiator structure and variations in the experimental parameters on the rate and extent of the photoinitiated cationic polymerization of propenyl ether monomers were studied. It was found that the photoinitiators can be divided into two classes: those which exhibit an induction period and those which do not. It was demonstrated that in those propenyl ether polymerizations using iodonium salts and certain sulfonium salts which do not have an induction period, a free radical chain-induced decomposition of the onium salt takes place. The reactivity of a particular onium salt photoinitiator was shown to be related to its reduction potential. It was also shown that the structure of the monomer plays a major role in the free radical induced decomposition reaction. © 1993 John Wiley & Sons, Inc.