Silicone‐urethane membranes for lithium batteries. Part 1. Moisture‐cured poly(siloxane‐urethane‐urea) elastomers containing polyethylene oxide (PEO) segments – synthesis and characterization as potential membrane materials

Poly(siloxane‐urethane‐urea) elastomers containing both polysiloxane and polyethylene oxide (PEO) segments in the polymer chain were obtained by moisture‐curing of NCO‐terminated poly(siloxane‐urethane) prepolymers synthesized from isophorone diisocyanate and mixtures of polyoxyethylene diols and polysiloxane diols with various molecular weights. Mechanical properties of the moisture‐cured films and their swelling ability in solvent mixtures commonly used in lithium batteries were investigated, and it was found that they were greatly influenced by PEO content in the polymer. PEO content in the polymer was also found to affect very much the electric conductivity of the films after immersion in lithium salt solution in ethylene carbonate–dimethyl carbonate solvent mixture. At high contents of PEO in the polymer chain specific conductivities of the films in a range of 10^?3, Scm^?1 could be achieved at room temperature. Based on the results of Scanning Electron Microscopy with X‐ray Analysis (SEM/EDS) investigations and wide‐angle X‐ray scattering and small‐angle X‐ray scattering studies, it could be anticipated that the reason for good conductivity of the films might be their specific supramolecular structure that potentially facilitated lithium ion mobility. Copyright © 2015 John Wiley & Sons, Ltd.     

Investigation of thermal,mechanical, and electrical properties of novel polyurethanes/high molecular weight polybenzoxazine blends

In order to prepare tough polyurethane (PU) electrical insulator with improved thermal stability and electrical insulating properties, high molecular weight polybenzoxazine precursor was mixed and co‐cured with crosslinkable urethane prepolymers. Polybenzoxazine precursor (Bmda) was synthesized from reaction of bisphenol‐A, methylenedianiline, and paraformaldehyde. Epoxy‐terminated polyurethanes (EPU1‐4) were prepared by the reaction of glycidol with NCO‐terminated urethane oligomers. The oligomers were prepared from different molecular weight versions of polycaprolactone polyol (CAPA) and hexamethylene diisocyanate. Blends were prepared through thermal treatment of equal weights of two precursors dissolved in chloroform. Optimum curing condition was determined by DSC and DMTA analysis and measurement of the gel content for cured samples. Viscoelastic, thermal, mechanical, and electrical properties of cured samples were investigated and structure–property relationship was established. Copyright © 2008 John Wiley & Sons, Ltd.     

Effect of NCO/OH ratio and Ce‐Zr nanoparticles on the thermo‐mechanical properties of hyperbranched polyurethane urea coatings

The present study describes the effect of NCO/OH ratio and addition of Cerium (Ce)‐Zirconium (Zr) mixed oxide nanoparticles on the properties of Hyperbranched Polyurethane Urea (HBPUU) Coatings. Initially a hydroxyl terminated hyperbranched polymer (HTBP) was synthesized through A₃ + CB₂ approach. The HTBP and Ce‐Zr nanopowder dispersed HTBP, both were reacted with hexamethylene diisocyanate (HDI) separately; at various NCO/OH eq. ratios to get different NCO terminated HBPU and HBPU/Ce‐Zr hybrid prepolymers. These prepolymers were used for the preparation of HBPUU and HBPUU/Ce‐Zr hybrid coating films through moisture curing. The techniques such as ¹H NMR, ¹³C NMR, FT‐IR, and XRD have been used for structural information while Dynamic mechanical and thermal analyzer (DMTA), Thermogravimetric analysis (TGA) and Universal testing machine (UTM) have been used for evaluation of thermo‐mechanical properties. The combined spectroscopic investigations results indicate the formation of HBPUU network with a degree of branching of 76% while FT‐IR deconvolution results indicates the formation of more hydrogen bonded structure with increasing NCO/OH ratio. The XRD and FT‐IR studies confirm the presence of Ce‐Zr mixed nanoparticles in the HBPUU hybrids. As per TGA and DMTA analysis the thermal stability, char residue, storage modulus (E', material stiffness) and glass transition temperature (T_g), increases with increasing NCO/OH ratio and Ce‐Zr nanoparticle loading in HBPUU coatings. In general, UTM data suggest that the tensile strength increases and per cent elongation at break decreases with increasing the NCO/OH ratio and addition level of nanoparticles in HBPUU coatings. Copyright © 2009 John Wiley & Sons, Ltd.     

Poly(urethane‐co‐benzoxazine)s via reaction of phenol terminated urethane prepolymers and benzoxazine monomer and investigation of their properties

In the present work, a new method was developed for the combination of polyurethanes (PUs) and polybenzoxazine (PBz) to obtain novel thermoset poly(urethane‐co‐benzoxazine)s with good thermal, mechanical, and electrical properties as well as low temperature curing profile. Knowing the catalytic effect of compounds possessing free phenolic groups on ring opening polymerization of benzoxazine monomers, preparation of phenol terminated urethane oligomers (PTPU) as the macroinitiator for a benzoxazine monomer (Ba) was considered. Firstly, NCO‐terminated urethane prepolymers were prepared from the reaction of poly(tetramethyleneether glycol), and 2,4‐tolylene diisocyanate, and then end functionalized with bisphenol‐A under proper condition. DSC, DMTA, and gel content measurements were applied to find optimum ring opening polymerization condition (170°C for 1 hr and 200°C for 15 min). Various kinds of thermoset polymers were prepared by the reaction of PTPU at different molecular weights with variable contents of Ba. All of monomeric and polymeric materials were characterized by conventional spectroscopic methods and their thermal, mechanical, viscoelastic, and electrical properties were measured and properties were correlated to their structure. Due to the interesting properties of these new materials, the possibility of using them as electrical insulators with higher service temperature in comparison to common PUs were examined and their potential applicability was confirmed. Copyright © 2010 John Wiley & Sons, Ltd.     

Synthesis of polyether‐based polyurethane‐silica nanocomposites with high elongation property

The NCO‐terminated prepolymers, prepared by reacting a mixture of poly(tetramethylene glycol) and fumed nanosilica with 4,4′‐diphenylmethane diisocyanate, were chain‐extended with 1,4‐ butanediol to yield polyurethane‐silica nanocomposites. The nanosilica particles were well dispersed in the polyurethane matrix up to 3 wt%. The polyurethane chains in the interfaces were covalently linked to the nanosilica surfaces through urethane bonds. Introduction of the nanosilica into the polyurethane enhanced both tensile strength and elongation of the resulting nanocomposite films. Especially, the elongation at break of the nanocomposite films containing 1 wt% nanosilica was 3.5 times greater than that of the pure polyurethane films. Copyright © 2005 John Wiley & Sons, Ltd.     

Domain structure and interphase dimensions in poly(urethaneurea) elastomers using DSC and SAXS

Small‐angle X‐ray scattering (SAXS) and differential scattering calorimetry (DSC) were used to demonstrate distinct differences in domain size, phase separation, and hydrogen bonding in a series of segmented urethaneurea elastomers prepared from isocyanate‐terminated prepolymers and aromatic diamine chain extenders. Two types of prepolymers were studied. The first contained a broadly polydisperse high molecular mass oligomer with relatively high levels of free isocyanate monomer. The second type of prepolymer contained low levels of high molecular mass oligomers with mass fractions greater than 90% of the two‐to‐one adduct of toluene diisocyanate (TDI) to polytetramethylene glycol (PTMEG). The mass fraction of the residual unreacted diisocyanate was less than 0.1% in the second type. Two chain extenders, 4,4′‐methylene bis‐(2‐chloroaniline)(Mboca) and 4,4′‐methylene bis‐(3‐chloro‐2,6‐diethylaniline) (MCDEA), were used to convert the prepolymers to poly(urethaneurea) elastomers. Materials prepared from the prepolymers with low oligomer polydispersity exhibited smaller hard segment domains with more ordered morphology, greater phase separation, and more hydrogen bonding than those prepared from prepolymers with high oligomer polydispersity. These tendencies were enhanced in those elastomers prepared by chain extension with MCDEA compared to those made with Mboca. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2586–2600, 1999     

Preparation of polyurethane dispersions by miniemulsion polymerization

With a two‐step miniemulsion polymerization, hydrophobic polyurethane (PU) dispersions were prepared with a cosurfactant, the costabilizer hexadecane (HD) in the oil phase, and sodium dodecyl sulfate (SDS) in the water phase. The first step involved the formation of NCO‐terminated prepolymers between isophorone diisocyanate and poly(propylene glycol) oligomer in toluene. Next, PU dispersions were produced by a miniemulsion method in which an oil phase containing NCO‐terminated prepolymers, HD, the chain extender 1,4‐butanediol (BD), the crosslinking agent trimethylol propane (TMP), and the catalyst dibutyltin dilaurate was dispersed in the water phase containing SDS. The influence of experimental parameters, such as the ultrasonication time, concentrations of SDS and HD, and TMP/BD and NCO/OH equivalent ratios, on the sizes of the miniemulsion droplets and polymer particles, as well as the molecular weights and thermal properties of the PU polymer, was examined. The chemical structure of the produced PU polymer was identified with a Fourier transform infrared spectrometer. The molecular weight distribution and average particle size were measured through gel permeation chromatography and dynamic light scattering, respectively. The thermal stability of the PU polymer was characterized with thermogravimetric analysis. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4870–4881, 2005     

Synthesis and characterization of hyperbranched polyurethane-urea coatings

A series of hyperbranched polyurethane (HBPU)-urea coatings were synthesized by a systematic two-step reaction process. Initially, isocyanate terminated PU prepolymers were prepared from a hyperbranched polyester polyols with isophorone diisocyanate at NCO/OH ratio of 1.6:1 for 5 h at 70-80 °C. The excess NCO content after the synthesis of NCO terminated HBPU prepolymer was completely reacted with atmospheric moisture. The obtained HBPU-urea networks were characterized with Fourier transform-infrared (FT-IR) spectroscopy for the quantitative evolution of the extent of urethane and urea bonds as well as to study the structure-property relationship. In order to find out the changes and types of intermolecular H-bonding interaction in the HBPU-urea films with the variation in polyester structure, the deconvolution of FT-IR spectra were carried out using Origin 6.0 software through Gaussian curve-fitting method. The viscoelastic properties and thermal stability of the synthesized coatings were determined by dynamic mechanical and thermal analyzer and thermogravimetric analyzer, respectively. For HBPU-urea samples glass transition temperature and thermal stability increased with the generation number from the first to the third. Polyester samples showed single step decomposition profile and HBPU-urea samples showed two-steps decomposition with good thermal stability.     

Influence of varying hard segments on the properties of chemically crosslinked moisture‐cured polyurethane‐urea

Polyurethane prepolymers are widely used in the reactive hot melt adhesives and moisture‐cured coatings. The chemically crosslinked moisture‐cured formulation based on PEG‐1000 and isophorone diisocyanate was prepared with NCO/OH ratio of 1.6:1.0. Trimethylol propane was used as a crosslinking agent. The excess isocyanate of the prepolymer was chain extended in the ratio of 2:1 (NCO/OH) with different aliphatic diols, and 4:1 with different aromatic diamines. The polymer network maturation during moisture cure was followed by dynamic mechanical thermal analyzer (DMTA) instrument. The thermal and dynamic mechanical properties of the crosslinked polymers were evaluated using thermogravimetric analysis, differential scanning calorimetric analysis and DMTA. Surface properties were evaluated through angle‐resolved X‐ray photoelectron spectroscopy. The present article discusses the physical properties of moisture‐cured polyurethane‐urea (MCPU) containing chemical crosslinks in the hard segment. The complete moisture‐cured polymers showed amorous results toward room temperature modulus, tensile strength, hardness, thermal stability, and transparency. The surface properties showed the enrichment of soft segments. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 102–118, 2006     

Synthesis and characterization of hyperbranched polyesters and polyurethane coatings

Polyurethane (PU) coatings are widely used for variety of high‐performance applications in today's coating technology. The emerging hyperbranched polymers having three‐dimensional morphology have opened a new avenue to tailor the architecture of PU coatings. The methodology followed here is based on preparation of PU coatings from hyperbranched polyester. Initially, different hyperbranched polyester polyols (HPs) were synthesized by varying the hydroxyl‐terminated precursors that is, pentaerythritol, trimethylol propane or glycerol and keeping the diacid that is, adipic acid quantity constant at various mole ratios of 1:0.6, 1:0.8, 1:0.9, and 1:1, respectively. The obtained HPs were characterized by nuclear magnetic resonance (NMR) spectroscopy, matrix‐assisted laser desorption/ionization time‐of‐flight (MALDI‐TOF)‐mass spectrometry, and Fourier transform‐infrared (FTIR) spectroscopy. The degree of branching and the quantity of different structural units present in the various HPs were calculated by integrating the quaternary carbon and carbonyl zone in ¹³C NMR spectroscopy. The extent of condensation in different HPs was also calculated from ¹H NMR spectra. Later on, NCO‐terminated PU prepolymers (NCO‐PU) were synthesized by reacting HPs with isophorone diisocyanate (IPDI) at NCO/OH ratio of 1.6:1. In the third step, the excess NCO content in the NCO‐capped PU prepolymers were reacted with atmospheric moisture and hyperbranched polyurethane (HPU) coatings were formed. The coating films were analyzed by FTIR and dynamic mechanical thermal analysis instruments. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2673–2688, 2007     

Diaminobisbenzothiazole chain extended polyurethanes as a novel class of thermoplastic polyurethane elastomers with improved thermal stability and electrical insulation properties

This work was devoted to the development of a new class of modified polyurethane as an electrical insulating material. For this purpose, NCO‐terminated urethane prepolymers at different NCO contents were prepared and chain extended by 6,6′‐oxybis(2‐aminobenzothiazole) (ABT) to produce thermoplastic polyurethane elastomers. All of the polymers were characterized by FTIR and ¹HNMR spectroscopies and examined for their thermal, mechanical, and electrical properties. The dynamic mechanical measurements results showed two glass transitions indicating phase separation. A considerable improvement in the thermal and electrical properties in comparison to common polyurethanes was detected for these polymers. The level of enhancement in the measured properties was related to the polyol molecular weight, hard segment content, and consequently the amount of the introduced urea and benzothiazole moieties. These findings indicated the improved high service temperature performance of these materials as electrical insulator for metallic surfaces. Copyright © 2008 John Wiley & Sons, Ltd.     

Densely crosslinked polycarbosiloxanes. II: Thermal and mechanical properties

The thermal and mechanical properties of two densely crosslinked polycarbosiloxane systems were investigated in relation to the molecular structure. The networks were prepared from functional branched prepolymers and crosslinked via a hydrosilylation curing reaction. The prepolymers having only vinyl functionalities (poly[phenylmethylvinyl]siloxanes) were crosslinked by using crosslinking agents with reactive silicon–hydrogen groups. In prepolymers having both silicon–vinyl and silicon–hydrogen groups (poly[phenylmethylvinylhydro)]siloxanes crosslinking took place intermolecularly. The thermal and mechanical properties of the polymer networks were found to be dependent on the phenyl  Si O_3/2 (branches) content in the prepolymer, the number of elastically effective crosslinks, the elastically effective network chain density and molecular weight between crosslinks, length of the chain segments introduced by the hydrosilylation crosslinking reaction, and the number of dangling ends. As a consequence of the dense crosslinking, the mechanical properties were also strongly dependent on the glass transition temperature. A tough–brittle transition was observed around the glass transition temperature of the polymer networks. The properties of the poly(phenylmethylvinylhydro)siloxane networks were found to be superior to those of the poly(phenylmethylvinyl)siloxane networks. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 1311–1331, 1997     

Convenient and useful synthesis of N‐carboxyanhydride monomers through selective cyclization of urethane derivatives of α‐amino acids

A new convenient synthesis of N‐carboxyanhydrides (NCAs) of α‐amino acids was achieved by selective cyclization of urethane derivatives of α‐amino acids. The urethanes were readily synthesized via N‐carbamoylation of α‐amino acids by bis(4‐nitrophenyl)carbonate quantitatively. These urethanes having 4‐nitrophenoxy moiety were tolerant to air and moisture to allow their facile purification and storage. When the obtained urethanes were heated in 2‐butanone at 60 °C, they underwent the selective cyclization via intramolecular nucleophilic attack of the carboxyl moiety to the urethane moiety with releasing 4‐nitrophenol, leading to the successful formation of the corresponding NCAs. Addition of carboxylic acids remarkably stabilized the formed NCAs during the reaction, allowing their isolation in high yields. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3839–3844, 2009     

Effect of soft segment component on moisture‐permeable polyurethane films

The effect of soft segment component and molecular weight combination on moisture‐permeable polyurethane films was studied. Moreover, water sorption phenomenon in films was observed with infrared analysis. As for soft segment components, PTMG/PEG and PTMG/PPG were used and molecular weight combinations were changed. Different tendency appeared in the experimental results corresponding to PEG system and PPG system. Moisture permeability P in PEG system increased with increasing PEG content, but P changed little in the case of PPG system. Both hydrogen‐bonded concentration by infrared measurement and the higher order term Δh of Mooney–Rivlin plot by stress–strain relationships indicate the existence of aggregate structure of hard segment. It is considered that ether group in PEG is more active than that in PPG. Therefore, small size of aggregate structure indicated as Δh appears in PEG system owing to inhibition of aggregate structure growth. Whereas, ether group in PPG system does not inhibit hydrogen bond in urethane group and large size of aggregate structure appears. From water affinity relationship analysis, hydrophilicity of samples with PTMG/PEG = 2000/2000 increased with increasing PEG content. Consequently, it is suggested that not only size but also hydrogen‐bonded concentration of urethane group in aggregate structure affects moisture permeability. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 573–583, 2006     

Superstructure in segmented polyether–urethanes

The morphology of several series of segmented polyether–urethanes was studied. The “hard” segments contained urethane and urea linkages formed by 4,4′-dicyclohexylmethane diisocyanate (Hylene W) and selected aliphatic and aromatic monomeric diamines (DA). The “soft” segments were composed of oligomeric poly(ethylene oxide) (PEO), poly(propylene oxide) (PPO), or both PEO and PPO. For studying the composition–morphology relationships, the molecular weight and relative content of PEO, and the relative content of PPO were varied systematically. Different diamines were used as chain extenders. The methods of wide-angle x-ray diffraction (WAXD), small-angle x-ray scattering (SAXS), polarizing microscopy, scanning electron microscopy (SEM), and differential scanning calorimetry (DSC) were employed in the investigation. The effects of PEO content on domain formation were very significant. Calculations based on a highly simplified model indicated that, for two adjacent molecules, if two hard segments are associated with each other, the probability for the association of the next two hard segments varies inversely with the third power of soft segment length. Copolymers composed of both POE and PPO displayed enhanced domain and anisotropic superstructure. The phenomenon was interpreted in terms of polymer incompatibility. The effects on morphology of different DA's as chain extenders were tentatively accounted for by the symmetry, hydrogen bonding, and rigidity of the hard segments as well as their incompatibility with the soft segments. The formation and deformation of superstructure were of particular interest. A model was proposed to account for the formation of the resultant anisotropic structure and mechanical properties.     

Novel siloxane‐carrying dithiol derived from 5‐membered cyclic dithiocarbonate and its curing reactions for coating application

A new efficient and straightforward method to convert amines into siloxane‐thiol hybrid molecules was developed. The method relies on the nucleophilic addition of amines to a cyclic dithiocarbonate having siloxane moiety (DTC‐Si), and the successive ring‐opening reaction of the dithiocarbonate moiety to give the corresponding acyclic thiourethane having a thiol moiety. Based on this method, amine‐terminated poly(propylene glycol) was successfully transformed into the corresponding polyether having thiol‐terminals and siloxane groups. In the presence of moisture, the alkoxysilyl moiety underwent condensation reaction to make the polyether cured into a transparent resin having solvent‐resistance. Addition of bisphenol A diglycidyl ether (Bis A‐DGE) to the curing process resulted in two simultaneous reactions, i.e., (1) condensation of siloxane part and (2) addition reaction of the thiol terminal and the epoxide group. When this curing process was carried out on a glass surface, the siloxane part reacted with silanol group on the surface, forming a coating layer having excellent mechanical toughness graded as maximum 7H by pencil toughness test (JIS‐K5400). © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5119–5126, 2005     

High‐temperature elastomers from silarylene‐siloxane‐diacetylene linear polymers

The syntheses and characterization of linear silarylene‐siloxane‐diacetylene polymers 3a–c and their thermal conversion to crosslinked elastomeric materials 4a–c are discussed. Inclusion of the diacetylene unit required synthesis of an appropriate monomeric species. 1,4‐Bis(dimethylaminodimethylsilyl)butadiyne [(CH₃)₂N? Si(CH₃)₂? C?C? C?C? (CH₃)₂Si? N(CH₃)₂] 2 was prepared from 1,4‐dilithio‐1,3‐butadiyne and 2 equiv of dimethylaminodimethylchlorosilane. The linear polymers were prepared via polycondensation of 2 with a series of disilanol prepolymers. The low molecular weight silarylene‐siloxane prepolymers 1a–c (terminated by hydroxyl groups) were synthesized via solution condensation of an excess amount of 1,4‐bis(hydroxydimethylsilyl)benzene with bis(dimethylamino)dimethylsilane. The linear polymers were characterized by ¹H and ¹³C NMR, Fourier transform infrared spectroscopy, gel permeation chromatography, thermogravimetric analysis (TGA), and DSC. The elastomers exhibited long‐term oxidative stability up to 330 °C in air as determined by TGA. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 88–94, 2002     

Synthesis of high‐molecular‐weight aliphatic–aromatic copolyesters from poly(ethylene‐co‐1,6‐hexene terephthalate) and poly(L‐lactic acid) by chain extension

A series of aliphatic–aromatic multiblock copolyesters consisting of poly(ethylene‐co‐1,6‐hexene terephthalate) (PEHT) and poly(L ‐lactic acid) (PLLA) were synthesized successfully by chain‐extension reaction of dihydroxyl terminated PEHT‐OH prepolymer and dihydroxyl terminated PLLA‐OH prepolymer using toluene‐2,4‐diisoyanate as a chain extender. PEHT‐OH prepolymers were prepared by two step reactions using dimethyl terephthalate, ethylene glycol, and 1,6‐hexanediol as raw materials. PLLA‐OH prepolymers were prepared by direct polycondensation of L ‐lactic acid in the presence of 1,4‐butanediol. The chemical structures, the molecular weights and the thermal properties of PEHT‐OH, PLLA‐OH prepolymers, and PEHT‐PLLA copolymers were characterized by FTIR, ¹H NMR, GPC, TG, and DSC. This synthetic method has been proved to be very efficient for the synthesis of high‐molecular‐weight copolyesters (say, higher than M_w = 3 × 10⁵ g/mol). Only one glass transition temperature was found in the DSC curves of PEHT‐PLLA copolymers, indicating that the PLLA and PEHT segments had good miscibility. TG curves showed that all the copolyesters had good thermal stabilities. The resulting novel aromatic–aliphatic copolyesters are expected to find a potential application in the area of biodegradable polymer materials. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5898–5907, 2009     

High performance UV cured polyurethane dispersion

Imide groups were introduced in the hard segment of UV cured polyurethane dispersion (UV-PUD) by extending the NCO terminated prepolymers with pyromellitic dianhydride (PMDA) where the soft segments were prepared from PTMG, H₁₂MDI, HDI and DMBA. It was found that imide hard segment, as compared with conventional urethane hard segment gave remarkably high mechanical properties as well as thermal stability in terms of decomposition temperature and dynamic mechanical properties at elevated temperatures, and the results were interpreted based on the partial mixing of soft segments and imide hard segments.