Separation properties of high temperature reverse osmosis membranes for silica removal and boric acid recovery

The separation system containing thin-film polyamide reverse osmosis membrane (tf-PA RO) of high temperature was studied.In performed laboratory tests, RO silica rejection percentage was over 97%, and boron passage was about 60–65% (molecular weight cut off of 200 or 250 Da) of the solution which contained silica in the range of 1–90 ppm and boron in the range of 7500–15,000 ppm. The separation factor (SF) between boron and silica related to boron concentration could be expressed as the relation, SF = k[boron]^0.7. The separation process could be described by a mass balance model. The modeling calculation fitted the experimental results very well, within the acceptable parameters’ errors. It was proposed that the boric acid in a boric acid storage tank (BAST) of one studied pressurized water reactor (PWR) plant could be treated with such tf-PA RO. In the prediction, the silica concentration in it would be removed to about 1 ppm, and that the boron could be reused. The waste amount of boron after such treatment was predicted to be less than 1.5%.     

Pyrolysis of textile wastes: I. Kinetics and yields

Thermal behavior of textile waste was studied by thermogravimetry at different heating rates and also by semi-batch pyrolysis. It was shown that the onset temperature of mass loss is within 104–156 °C and the final reaction temperature is within 423–500 °C. The average mass loss is 89.5%. There are three DTG peaks located at the temperature ranges of 135–309, 276–394 and 374–500 °C, respectively. The first two might be associated with either with decomposition of the hemicellulose and cellulose or with different processes of cellulose decomposition. The third peak is possibly associated to a synthetic polymer. At a temperature of 460 °C, the expected amount of volatiles of this waste is within 85–89%. The kinetic parameters of the individual degradation processes were determined by using a parallel model. Their dependence on the heating rate was also established. The pyrolysis rate is considered as the sum of the three reaction rates. The pyrolysis in a batch reactor at 700 °C and nitrogen flow of 60 ml/min produces 72 wt.% of oil, 13.5 wt.% of gas and 12.5 wt.% of char. The kinetic parameters of the first peak do not vary with heating rate, while those of the second and the third peak increase and decrease, respectively, with an increasing heating rate, proving the existence of complex reaction mechanisms for both cases.     

Catalytic pyrolysis of Phragmites (reed): Investigation of its potential as a biomass feedstock

In this paper, thermogravimetry, TG, and pyrolysis are used for the thermochemical evaluation of the common reed (Pragmites australis) as a candidate biomass feedstock. The TG analysis indicated that the material loses 4% of its weight below 150 °C through dehydration. The main decomposition reaction occurs between 200 and 390 °C. The rate of weight loss, represented by the derivative thermogravimetric, DTG, signal indicated a multi-step reaction. Kinetic analysis helped in the resolution of the temperature ranges of the overlapping steps. The first step corresponds to the degradation of the hemi-cellulosic fraction and the second to the cellulosic fraction degradation. The TG and DTG signals of reed samples treated with increasing concentration of potassium carbonate (0.6–10 wt%) indicated a catalytic effect of the salt on reed decomposition. The temperature of maximum weight loss rate, DTGmax, exponentially decreased with increasing catalyst content, whilst the initial temperature of the decomposition decreased linearly. The pyrolysis studies were carried out in a Pyrex vertical reactor with sintered glass disc to hold the sample and to aid the fluidization with the nitrogen stream flowing upwards. The reactor was connected to a cyclone and condenser and a gas sampling device. Tar and char are collected and weighed. The gas chromatographic analysis of the evolved gases demonstrated the effect of pyrolysis temperature (400, 450, and 500 °C) on their composition. The temperature increase favors the yields of hydrocarbons, carbon monoxide and hydrogen at the expense of methanol and carbon dioxide. Similarly, reed samples treated with K2CO3 at 10 wt% were pyrolyzed and analyzed. Comparisons for the various parameters (yields, gas composition and carbon–hydrogen recovery) between the untreated and catalyzed reed conversion were also made.     

The effects of temperature on product yields and composition of bio-oils in hydropyrolysis of rice husk using nickel-loaded brown coal char catalyst

Hydropyrolysis of rice husk was performed using nickel-loaded Loy Yang brown coal char (Ni/LY) catalyst in a fluidized bed reactor at 500, 550, 600 and 650 °C with an aim to study the influence of catalyst and catalytic hydropyrolysis temperature on product yields and the composition of bio-oil. An inexpensive Ni/LY char was prepared by the ion-exchange method with nickel loading rate of 9 ± 1 wt.%. Nickel particles which dispersed well in Loy Yang brown coal char showed a large specific surface area of Ni/LY char of 350 m²/g. The effects of catalytic activity and hydropyrolysis temperature of rice husk using Ni/LY char were examined at the optimal condition for bio-oil yield (i.e., pyrolysis temperature 500 °C, static bed height 5 cm, and gas flow rate 2 L/min without catalyst). In the presence of catalyst, the oxygen content of bio-oil decreased by about 16% compared with that of non-catalyst. Raising the temperature from 500 to 650 °C reduced the oxygen content of bio-oil from 27.50% to 21.50%. Bio-oil yields decreased while gas yields and water content increased with increasing temperature due to more oxygen being converted into H₂O, CO₂, and CO. The decreasing of the oxygen content contributed to a remarkable increase in the heating value of bio-oil. The characteristics of bio-oil were analyzed by Karl Fischer, GC/MS, GPC, FT-IR, and CHN elemental analysis. The result indicated that the hydropyrolysis of rice husk using Ni/LY char at high temperature can be used to improved the quality of bio-oil to level suitable for a potential liquid fuel and chemical feedstock.     

Syngas Production from Lignite Coal Using K2CO3 Catalytic Steam Gasification with Controlled Heating Rate in Pyrolysis Step

Gasification uses steam increases H2 content in the syngas. Kinetics of gasification process can be improved by using K₂CO₃ catalyst. Controlled heating rate in pyrolysis step determines the pore size of charcoal that affects yield gas and H₂ and CO content in the syngas. In previous research, pyrolisis step was performed without considering heating rate in pyrolysis step. This experiment was performed by catalytic steam gasification using lignite char from pyrolysis with controlled heating rate intended to produce maximum yield of syngas with mole ratio of H₂/CO ≈ 2. Slow heating rate (3 °C/min) until 850 °C in the pyrolysis step has resulted in largest surface area of char. This study was performed by feeding Indonesian lignite char particles and K₂CO₃ catalyst into a fixed bed reactor with variation of steam/char mole ratio (2.2; 2.9; 4.0) and gasification temperature (750 °C, 825 °C, and 900 °C). Highest ratio of H₂/CO (1.682) was obtained at 750 °C and steam/char ratio 2.2. Largest gas yield obtained from this study was 0.504 mol/g of char at 900 °C and steam/char ratio 2.9. Optimum condition for syngas production was at 750 °C and steam/char mole ratio 2.2 with gas yield 0.353 mol/g of char and H₂/CO ratio 1.682.     

An understanding of the porosity of residual coal/char/ash samples from an air-blown packed bed reactor operating on inertinite-rich lump coal

The thermal treatment of coal causes a development of internal porosity of the resultant char due to the changes in the coal char pores, i.e. the opening of original closed pores, the formation of new pores, and an increase in pore size of existing and newly formed pores. Furthermore, the porosity formed during de-volatilisation causes changes in pore structural characteristics such as: density, pore size distribution, total open pore volume, porosities and average pore diameter. Much research has been conducted in this area, but was mainly focused on fine particle sizes (<1 mm) and vitrinite-rich coals, particularly from the Northern hemisphere. The objective of this study was to obtain an understanding of both the macro- and micro-porosity development within the de-volatilisation zone of a packed bed consisting of lump inertinite-rich coal (75 mm × 6 mm) from the Highveld coalfield in South Africa. This was achieved by generating samples in an air-blown packed bed reactor and conducting proximate, CO₂ reactivity, mercury intrusion porosimetry, and BET CO₂ surface area analyses on the dissected coal/char/ash samples.From mercury-intrusion porosimetry results obtained for the de-volatilisation reaction zone of the reactor, it was found that although the percentage macro-porosity and average pore diameter increased by 11% and 77% respectively (which confirms pore development), that these developments do not enlarge the surface area, and thus has no significant contribution on the reactivity of the coal/char. On the other hand, the micro-pore surface area, pore volume and pore diameter were all found to increase during de-volatilisation, resulting in an increase in the coal char reactivity. The micro-porosity is thus generally responsible for the largest internal surface area during de-volatilisation, which enables increased reactivity. The CO₂ gasification reactivity (at 1000 °C) increased from 3.8 to 4.5 h⁻¹ in the first stage of de-volatilisation, and then decreased to 3.8 h⁻¹ in a slower de-volatilisation regime. This is due to the maximum pore expansion and volatile matter evolution reached at 4.5 h⁻¹, before coalescence and pore shrinkage occur with a further increase in temperature within the slower de-volatilisation region of the reactor. During de-volatilisation there is thus both an increase and decrease in reactivity which might suggest two distinct intermediate zones within the de-volatilisation zone.     

煤直接液化残渣快速热解半焦特性的研究

在惰性气氛N2条件下,利用小型固定床进行了煤直接液化残渣快速热解半焦特性的研究,并结合热天平残渣半焦等温热失重进行分析。考察了终态温度、停留时间等外部操作条件以及颗粒大小对液化残渣快速热解半焦特性的影响。结果表明,半焦产率随着终态温度提高而降低,焦质变脆,石墨化程度增强,气化反应性减弱;随着反应停留时间的延长,热解产物半焦收率降低,但焦样中孔的数目增多;颗粒大小也影响着半焦的产率,在较大颗粒大小分布范围内,随着颗粒大小的减小,半焦产率随之减少。     

Pyrolysis of wood impregnated with phosphoric acid for the production of activated carbon: Kinetics and porosity development studies

The pyrolysis of impregnated wood for the production of activated carbon is investigated. Laboratory experiments are performed in a TG for heating rates of 10 °C/min and 20 °C/min and a mathematical model for the kinetics of the pyrolysis process is developed and validated. The effect of the temperature and of the time duration of the pyrolysis process on the specific surface of the activated carbon is examined on the basis of experiments conducted in a crossed bed reactor. Results indicate that the temperature and the residence time in the pyrolysis reactor may be optimised. Indeed, it is found that the maximum specific surface of the end product is obtained for pyrolysis processes conducted at a temperature of 400 °C for a time period of 1 h.     

High-pressure gasification reactivity of biomass chars produced at different temperatures

The knowledge of biomass char gasification kinetics is of considerable importance in the design of advanced biomass gasifiers, some of which operate at high pressures. In the present work the effects of pyrolysis temperature, total pressure and CO₂ concentration on the gasification of biomass chars have been studied using the thermogravimetric approach. The chars were obtained by pyrolysis in a drop tube furnace reactor at temperatures of 1000 and 1400 °C. The gasification tests were carried out in a pressurized thermogravimetric analyser (PTGA) at different temperatures, pressures and CO₂ concentrations. The reactivity measurements were conducted under the kinetically controlled regime, and three nth-order kinetic models as well as the Langmuir–Hinshelwood model were applied to determine the kinetic parameters.     

Composition of the liquid product by pyrolysis of dried distiller's grains with solubles

Presently, dried distiller's grains with solubles (DDGS) are mainly used as the livestock feed. However, the high fiber content in DDGS limits its use as the diet for animals. Therefore, with increasing production of DDGS in recent years, it is desirable to find some new uses of DDGS for fuels and/or for high value chemicals. In this paper, experiments on pyrolysis of DDGS by spouted-entrained bed and by fixed bed are carried out, and the pyrolytic liquids are analyzed by GC/MS. It was found that the composition of the liquid by pyrolysis of DDGS in 490–570 °C by spouted-entrained bed is rather complex, and varies with pyrolytic temperature. However, the pyrolysis of DDGS material is not quite suitable to the process by spouted-entrained bed, due to a severe clogging problem inside the reactor. By fixed bed, the composition of the oil phase of the liquid obtained in 490–610 °C is much simpler, mainly phenol derivatives, fatty acids and their esters. When pyrolyzed at 570 °C with catalyst of CaO, aliphatic and aromatic hydrocarbons are generated more, while fatty acids and their esters are much reduced.     

Products distribution and gas release in pyrolysis of thermally thick biomass residues samples

The pyrolysis of thermally thick (approximately 75 g) biomass residues samples (i.e. brewer spent grains, fibreboard and coffee beans waste) has been investigated in an in-house designed and fabricated macro-TGA both by rapid sample introduction at reactor temperatures from 600 to 900 °C and by applying a constant heating rate of 10 K/min. The composition of the product gas is determined by simultaneous online use of a micro-GC and a FTIR analyser. The product yields (liquid, char and gas) and the gas composition show a clear dependence on temperature and heating rate. The main gas products are CO₂, CO, CH₄, H₂, C₂H₂, C₂H₆ and C₂H₄. The results show that a rise in temperature leads to increasing gas yields and decreasing liquid and char yields. Lower heating rates favour liquid and char yields. The release patterns of the gaseous species are also greatly affected by the temperature history of the sample.     

Comparison of gasification and pyrolysis of thermal pre-treated wood board waste

The second step of a two-step process of thermo-chemical conversion of wood board waste is discussed in this paper. GC-TCD and FTIR analyses of the gas product enable to compare the two proposed way: pyrolysis and gasification of the pre-treated and virgin wood board sample between 800 and 1000 °C. The effect of the first step of the process (low-temperature pyrolysis which aims to remove nitrogen initially present in wood board waste) has shown to be really efficient as the production of ammonia observed during the second step decreases by a factor 6–8 jointly to a slight decrease of the energy recovery. The first step also prevents the production of hydrogen cyanide and is therefore essential. Concerning pre-treated samples, the best results have been obtained at 1000 °C with samples pre-treated at 250 °C. The way of gasification has been shown to be more efficient in term of energy recovery but leads to a production of ammonia larger than in the case of the pyrolysis way. The conversion of the pyrolysis residual char into an activated char must be considered since it presents a potential economic interest.     

Thermal investigation of oil and biodiesel from <Emphasis Type="Italic">Jatropha curcas</Emphasis> L.

Biodiesel is susceptible to autoxidation if exposed to air, light and temperature, during its storage. Physic nut (Jatropha curcas L.) seeds show potential application for biodiesel production since its oil yields high quality biodiesel. This work aims to evaluate the thermal behavior of the physic nut oil and biodiesel, from several Brazilian crops, by means of thermoanalytical techniques. Thermogravimetry (TG) and pressurized-differential scanning calorimetry (PDSC) were used in order to determine the applicability of physic nut biodiesel as fuel. Results suggest that physic nut biodiesel is a practical alternative as renewable and biodegradable fuel able to be used in diesel motors.     

Solubility of terephthalic acid in aqueous acetic acid from 423.15 to 513.15 K

Using the steady-state method, the solubilities of terephthalic acid(1) in binary acetic acid(2) + water(3) solvent mixtures in a specially contrived vessel have been measured as a function of temperature in the temperature range 423.15–513.15 K and solvent composition range from x₂ = 1.000 to 0.3103 (molar fraction). The experimental solubilities are correlated with the Apelblat equation. The calculated results show good agreement with the experimental solubilities.     

Syngas production from pyrolysis–catalytic steam reforming of waste biomass in a continuous screw kiln reactor

A two-stage continuous screw-kiln reactor was investigated for the production of synthesis gas (syngas) from the pyrolysis of biomass in the form of waste wood and subsequent catalytic steam reforming of the pyrolysis oils and gases. Four nickel based catalysts; NiO/Al₂O₃, NiO/CeO₂/Al₂O₃, NiO/SiO₂ (prepared by an incipient wetness method) and another NiO/SiO₂ (prepared by a sol–gel method), were synthesized and used in the catalytic steam reforming process. Pyrolysis of the biomass at a rapid heating rate of approximately 40 °C/s, was carried out at a pyrolysis temperature of 500 °C and the second stage reforming of the evolved pyrolysis gases was carried out with a catalytic bed kept at a temperature of 760 °C. Gases were analysed using gas chromatography while the fresh and reacted catalyst was analysed by scanning electron microscopy, thermogravimetric analysis, transmission electron microscopy with energy dispersive X-ray and X-ray photoelectron spectroscopy. The reactor design was shown to be effective for the pyrolysis and catalytic steam reforming of biomass with a maximum syngas yield of 54.0 wt.% produced when the sol–gel prepared NiO/SiO₂ catalyst was used, which had the highest surface area of 765 m² g⁻¹. The maximum H₂ production of 44.4 vol.% was obtained when the NiO/Al₂O₃ catalyst was used.     

Characterization of the different fractions obtained from the pyrolysis of rope industry waste

A study of the possibilities of pyrolysis for recovering wastes of the rope's industry has been carried out. The pyrolysis of this lignocellulosic residue started at 250 °C, with the main region of decomposition occurring at temperatures between 300 and 350 °C. As the reaction temperature increased, the yields of pyrolyzed gas and oil increased, yielding 22 wt.% of a carbonaceous residue, 50 wt.% tars and a gas fraction at 800 °C. The chemical composition and textural characterization of the chars obtained at various temperatures confirmed that even if most decomposition occurs at 400 °C, there are some pyrolytic reactions still going on above 550 °C. The different pyrolysis fractions were analyzed by GC–MS; the produced oil was rich in hydrocarbons and alcohols. On the other hand, the gas fraction is mainly composed of CO₂, CO and CH₄. Finally, the carbonaceous solid residue (char) displayed porous features, with a more developed porous structure as the pyrolysis temperature increased.     

Structure characteristics contributing to flame retardancy in diazo modified novolac resins

The physical characteristics of two modified novolac resins (carbonyl phenyl azo novolac resin; CPAN and 4-(4-hydroxyphenyl azo) benzyl ester novolac resin; HPDEN) bearing nitrogen and aromatic functional groups by diazo-coupling or esterification in the branch structure of phenol novolac resin were examined. Presence of the modifiers raised the phenolic decomposition temperature (5% weight loss) from 300 °C (pure Phenolic) to 330 °C and 380 °C, while the char residue increased from 45% to 56% and 68%, respectively. The kinetics for thermal degradation energies (E_a) also rose from 151 kJ/mol K to 254 kJ/mol K (CPAN) and 273 kJ/mol K (HPDEN). The retarded decomposition kinetics is attributed both to the increase of crosslink densities and high aromatic content in the derivative resins. On the other hand, the diazo-coupling or phenyl diazenyl ester produces non-combustible gases (N₂, CO₂ and CO) during formation of aromatic char which dilute the ambient oxygen gas. Both the production of gases and the retarded kinetics due to cross-linking are definitive for the improved flame resistance.     

Pyrolysis of cohesive meat and bone meal in a bubbling fluidized bed with an intermittent solid slug feeder

Meat and bone meal (MBM) is a mass-produced by-product of the meat rendering industry. It has great potential as a feedstock for the production of bio-fuels. Meat and bone meal, however, is a highly cohesive and temperature sensitive material and has traditionally been found to be very difficult, if not impossible, to feed properly into pyrolysis reactors or bubbling fluidized beds. This study showcases an application of the ICFAR intermittent solid slug feeder technology and its capability of successfully feeding the MBM regularly at an average feeding rate of 0.34 g/s into the reactor.A highly automated and instrumented fast pyrolysis pilot plant has been used to process meat and bone meal residues and to operate within a wide range of temperatures (450–600 °C). This is the first study dealing with the pyrolysis of pure meat and bone meal at various operating conditions continuously fed into a laboratory-scale fluidized bed reactor. All liquid and solid products have been analyzed (yields, HHV, GC–MS, elemental analysis, and ash mineral analysis). The homogenous bio-oil produced is an attractive fuel with a significant high heating value (HHV) of 31.5 MJ/kg and an average liquid yield of 43 wt% at 550 °C. The highest water-free HHV (36.7 MJ/kg) was found at 500 °C, with a liquid yield of 35 wt% at this temperature. The optimized pyrolysis temperature, at which the heat from the gas combustion can provide the heat required for processing MBM, while maximizing the bio-oil liquid yield and process energy yield, is 550 °C. Under these conditions, the pyrolysis process energy yield is 91%.The study also demonstrates a new technique to accurately determine the heat of pyrolysis reaction energy required by the process, using a non-invasive water calibration method.     

Biomass pyrolysis: Kinetic modelling and experimental validation under high temperature and flash heating rate conditions

This work analyzes and discusses the general features of biomass pyrolysis, both on the basis of a new set of experiments and by using a detailed kinetic model of biomass devolatilization that includes also successive gas phase reactions of the released species and is therefore able to predict the main gases composition. Experiments are performed in a lab-scale Entrained Flow Reactor (EFR) to investigate biomass pyrolysis under high temperatures (1073–1273 K) and high heating fluxes (10–100 kW m⁻²). The influence of particle dimensions and temperature has been tested versus solid residence time in the reactor. The particle size appeared as the most crucial parameter. The pyrolysis of 0.4 mm particles is nearly finished under this range of temperatures after a reactor length of 0.3 m, with more than 75 wt% of gas release, whereas the conversion is still under evolution until the end of the reactor for larger particles up to 1.1 mm, due to internal heat transfer limitations. The preliminary comparisons between the model and the experimental data are encouraging and show the ability of this model to contribute to a better design and understanding of biomass pyrolysis process under severe conditions of temperature and heating fluxes typically found in industrial gasifiers.     

Non-invasive imaging of shallow bubble columns using electrical capacitance tomography

This paper deals with application of non-invasive electrical capacitance tomography to study the hydrodynamics of shallow bed bubble columns. Two bubble columns with different height to diameter ratio were used. Air–kerosene system that represents dielectric two-phase mixture was investigated. The ECT provided good measurement of the gas holdup at different gas velocities compared to the classical pressure measurements. The ECT was able to provide the gas hold up and the bubble velocities distribution across the column diameter at different gas velocities. The study revealed that spatial gas holdup and bubble velocity distributions are sharp with parabolic shape in the small bubble column (H_D/D_C = 5). However, in the large bubble column (H_D/D_C = 4) the gas holdup and bubble velocity profiles were flatter indicating improvement in the mixing homogeneity and leading to well-mixed reactor. 3D graphical visualization of the flow regimes and transition points were also examined using the ECT. In the small bubble column flow regimes were heterogeneous to slugs flow especially at high flow rate, resulted in downward flow near the walls and imperfect mixing.