Crystallization behavior of poly(l-lactic acid)

This article contains a detailed analysis of the crystallization behavior of poly(l-lactic acid) (PLLA). Crystallization rates of PLLA have been measured in a wide temperature range, using both isothermal and non-isothermal methods. The combined usage of multiple thermal treatments allowed to obtain information on crystallization kinetics of PLLA at temperatures almost ranging from glass transition to melting point. Crystallization rate of PLLA is very high at temperatures between 100 and 118 °C, showing a clear deviation from the usual bell-shaped curve. This discontinuity has been ascribed to a sudden acceleration in spherulite growth, and is not associated to morphological changes in the appearance of PLLA spherulites. Experimental data of spherulite growth rates of PLLA have been analyzed with Hoffman-Lauritzen method. Applicability and limitations of this theoretical treatment have been discussed.     

Influence of melting conditions on the thermal behaviour of poly(l-lactic acid)

The influence of melting temperature and time on the thermal behaviour of poly(l-lactic acid) (PLLA) was studied with differential scanning calorimetry (DSC). Different melting conditions were investigated at temperature ranging from 200 to 210 °C, and for time from 2 to 20 min. For lower-molecular-weight PLLA, a single exothermic peak could be observed at cooling rate of 2 °C/min, after melted at different conditions. The obtained peak temperature and degrees of crystallinity dramatically increased with an increase of melting temperature or time. During subsequent heating scans, double melting peaks could be observed, which were significantly affected by prior melting conditions. The degradation of this material in the melt and the melt/re-crystallization mechanism might be responsible for the observations above. Apart from double melting, double cold crystallization peaks were observed during heating traces for this material after fast cooling (20 °C/min) from the melt. Prior melting conditions could significantly influence the cold crystallization behaviour. The competition between the crystallization from the nuclei remained after cooling, and that from spontaneous nucleation might be responsible for the appearance of double peaks. Additionally, the influence of melting conditions on the thermal behaviour of PLLA was dependent on the initial molecular weight.     

Evaluation of kinetics parameters for poly(l-lactic acid) hydrolysis under high-pressure steam

In order to evaluate more precise kinetics parameters: rate constant k and E_a values for poly(l-lactic acid) hydrolysis, the reaction was carried out under high-pressure steam in a temperature range of 100-130 °C. Molecular weights of hydrolyzates were calculated by the universal calibration method without being influenced by any weight loss. The changes in molecular weight could be successfully explained according to the auto-catalytic hydrolysis mechanism, clearly indicating the critical point. Resulting k and E_a values were estimated as 8.4 × 10⁻⁵-7.2 × 10⁻⁴ s⁻¹ and 87.2 kJ mol⁻¹ with high R² values, respectively. Moreover, to determine the deviation of the parameter values, influences of four factors on the measurements and calculation: (1) use of number-average molecular weight value alone, (2) use of relative molecular weight based on polystyrene standards, (3) weight loss during the hydrolysis, and (4) selection of reaction mechanism were evaluated quantitatively.     

Rapid controlled hydrolytic degradation of poly(l-lactic acid) by blending with poly(aspartic acid-co-l-lactide)

Although poly(lactic acid) is known as a biodegradable polymer, its hydrolytic degradation is extremely slow, taking years in water and in the human body. In this study the effects of blending oligomeric poly(aspartic acid-co-lactide) (PALs) on the hydrolytic degradation of poly(l-lactic acid) (PLLA) were studied in detail. It was found that the addition of PAL did not accelerate the hydrolysis of the PLLA in air (25 °C, 60% relative humidity), but significantly accelerated it in a phosphate buffer solution. The degradation rate becomes higher for the blends containing PAL with higher molar ratios of lactide to aspartic acid units, [LA]/[Asp], when PLLA/PAL blends prepared with different PALs are compared at the same PAL concentration. TEM results, in which the distribution of PALs with higher [LA]/[Asp] occurs at a smaller scale in blends, imply that higher miscibility of the PAL with PLLA results in higher contact area between the components, thereby accelerating the degradation efficiently.     

Effect of microstructure on hydrolytic degradation studies of poly (l-lactic acid) by FTIR spectroscopy and differential scanning calorimetry

Structural changes during thermally induced crystallization and alkaline hydrolysis of Poly(l-lactic acid) (PLLA) films were investigated using differential scanning calorimetry (DSC), FTIR spectroscopy, weight loss, HPLC and optical microscopy. It was shown that crystallinity (χ_c), glass transition temperature (T_g) and melting temperature (T_m) were found to be strongly annealing temperature (T_a) dependent. The FTIR study of PLLA films suggested that the bands at 921 and 956 cm⁻¹ could be used to monitor the structural changes of PLLA. An independent infrared spectroscopic method was developed for the first time to determine crystallinity of PLLA before degradation and it showed good qualitative correlation with DSC crystallinity. The higher crystallinity values determined by FTIR were attributed to the intermediate phase included in the IR crystallinity. Both the weight loss data and the percentage of lactic acid obtained by HPLC showed that the alkaline hydrolysis of PLLA films increased with increasing crystallinity. The DSC observation showed an increase in T_g and no significant change in T_m and heat of fusion, while IR showed an increase in IR crystallinity with increasing hydrolysis time. The increase in IR crystallinity and T_g with hydrolysis time suggested that degradation progressed from the edges of the crystalline lamellas without decreasing lamellar thickness, but increased the intermediate phase and the short-range order.     

Synthesis, crystallization and hydrolysis of aromatic-aliphatic copolyester: Poly(trimethylene terephthalate)-co-poly(l-lactic acid)

In this study, poly(trimethylene terephthalate)-co-poly(l-lactic acid) (PTT-co-PLLA) copolyesters with different compositions were synthesized by melt polycondensation. The crystal morphologies of PTT-co-PLLA copolyesters were investigated with polarized light microscope (PLM). It was found that PTT-co-PLLA copolyesters exhibited banded spherulites with smaller band spacing at the same degree of super-cooling compared with PTT homopolymer. The PLLA segments in those copolyesters ranged from 0 to 28.4 mol% and did not form crystals during crystallization. Hydrolysis study on PTT homopolymer and PTT-co-PLLA copolyesters was carried out in buffer solutions. PTT-co-PLLA copolyesters represented pronounced hydrolytic degradation, which increased with the content of lactyl units. And it was concluded that degradation of PTT-co-PLLA was mainly attributed to the scission of PLLA segments.     

Different enantioselectivity of two types of poly(lactic acid) depolymerases toward poly(l-lactic acid) and poly(d-lactic acid)

Poly(lactic acid) (PLA) depolymerases are categorized into protease-type and lipase-type. Protease-types can hydrolyze poly(l-lactic acid) (PLLA) but not poly(d-lactic acid) (PDLA). Lipase-types, including cutinase-like enzyme (CLE) from Cryptococcus sp. strain S-2 preferentially hydrolyze PDLA. Both enzymes degraded not only PLA emulsion but also PLA film, in which amorphous region is preferentially attacked, but crystalline region can be also attacked. Stereocomplex PLA (sc-PLA) formed by 50:50 blending of PLLA and PDLA included no homo crystals, but a tiny homo crystallization peak appeared and crystallinity increased by 5% when attacked by CLE, although no significant change of molecular weight and crystalline size was found. Enantioselective degradation must occur in amorphous region of PLLA/PDLA film and preferentially hydrolyzed PDLA, resulting in a slightly excess amount of PLLA remained, which must be crystallized.     

Synthesis of high-molecular-weight poly(l-lactic acid) through the direct condensation polymerization of l-lactic acid in bulk state

A strategy was attempted to produce high-molecular-weight poly(l-lactic acid) (PLLA) through the direct condensation polymerization of l-lactic acid in bulk state. Polymerizations were carried out with titanium(IV) butoxide (TNBT) as a catalyst employing different duration of decompression, esterification and polycondensation. The molecular weights were characterized by using the gel permeation chromatography (GPC). The stereosequences were analyzed from the ¹³C NMR spectra on the basis of the triad fractions.     

Hydrolysis of poly(l-lactic acid) using microwave irradiation

Poly(l-lactic acid) (PLLA) was hydrolyzed using microwave irradiation, and yields of the resultant lactic acid and reaction time were compared with those obtained by conventional heating. In both cases, the reaction temperature was maintained at 170 °C and the weight ratio of PLLA:H₂O was 3:1. Under conventional heating, the lactic acid yield reached saturation after 800 min at 45%, whereas only 120 min was required to reach the same yield level under microwave irradiation. The optical purity under conventional heating decreased with hydrolysis of the PLLA and dropped to 94%ee when the lactic acid yield reached at 45%. Under microwave irradiation, however, the optical purity decreased only after the equilibrium state of hydrolysis was attained. Therefore, to maintain the optical purity at 98%ee, it was necessary to stop microwave irradiation when the lactic acid yield reached 45%.     

Crystalline morphology of poly(l-lactic acid) thin films

Crystalline morphologies of spin-coated poly(l-lactic acid) (PLLA) thin films under different conditions are investigated mainly with atomic force microscopy (AFM) technique. When PLLA concentration in chloroform is varied from 0.01 to 1% gradually, disordered structure, rod-shape and larger spheres aggregates are observed in thin films subsequently. Under different annealing temperature, such as at 78, 102, 122 °C, respectively, we can find most rod-like crystalline aggregates. Interestingly, we observed that nucleation sites locate at the edge of the holes at the original crystalline stage. Then, these holes developed to form chrysanthemum-like and rods subsequently with annealing time meanwhile the size and the shape of crystalline aggregate are changed. In addition, effect of substrate and solvent on morphology is also discussed. On the other hand, the possible mechanism of crystalline morphology evolution is proposed.     

Enhanced interlayer interaction in cellulose single nanofibre and poly(l-lactic acid) layered films by plasma-initiated surface grafting of poly(acrylic acid) onto poly(l-lactic acid) films

The surface of a poly(l-lactic acid) (PLLA) film was modified with poly(acrylic acid) (PAA) by plasma-initiated polymerization to increase the interaction between PLLA and cellulose single nanofibres (CSNF). The surface wettability of the PAA grafted PLLA film (PLLA-PAA film) was investigated by contact angle measurements. Modification of the PLLA film with PAA decreased the contact angle from 61° to 50°. The surface morphologies of the PLLA film, PLLA-PAA film and CSNF-coated PLLA-PAA film were studied by atomic force microscopy. The interaction between the CSNF and PLLA layers was strengthened by incorporation of a PAA layer onto the PLLA films and it is higher than 2N as proved by a peeling test. This is probably because the carboxyl groups of PAA form hydrogen bonds with the hydroxyl groups of CSNF.     

Synthesis and characterization of poly(l-lactic acid) reinforced by biomesogenic units

To increase the thermal and mechanical properties of poly(l-lactic acid) (PLA), a nontoxic biomesogen PFBH derived from ferulic acid (FA), 4-hydroxybenzoic acid (HBA) and 1,6-hexanediol (HD) was introduced into the PLA backbones by solution polymerization of PLA, PFBH and chain linker hexamethylene diisocyanate (HDI). The content of PFBH was varied from 0 to 30 mol% so that the effects of the biomesogen content on the thermal and physical properties, morphological textures and enzymatic degradation were examined, respectively. The synthesized materials were characterized by means of differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), wide angle X-ray diffraction (WAXD), polarizing light microscopy (PLM) and mechanical property measurements. It was found that introducing biomesogenic units could increase the thermal stability and reinforce the elastic properties, while reduced the melting temperature, the degree of crystallinity and the enzymatic degradation rate. The nontoxicity and biocompatibility of degradation would make the products promising candidates for medical applications in the area of tissue engineering.     

Evaluation of the cytocompatibility of butanediamine- and RGDS-grafted poly(dl-lactic acid)

Butanediamine-grafted polylactic acid (BDPLA) is a well-established poly(dl-lactic acid) (PDLLA) based biomaterial with pendant carboxyl groups and amino groups. It has been proved out that BDPLA possesses highly improved hydrophilicity and reduced acidity of degrading products compared with PDLLA. RGDS-PLA is a BDPLA-based biomimetic material obtained by covalently incorporating RGDS adhesion peptide. The objective of this study was to evaluate the cytocompatibility of BDPLA and RGDS-PLA with PDLLA as control. Rat calvarial osteoblasts (ROBs) were seeded on various polymer films, and the morphology, adhesion and spreading, and viability and proliferation of ROBs were assessed by scanning electronic microscopy (SEM), micropipette aspiration system and methylthiazolyl tetrazolium assay (MTT assay), respectively. ALP activity and extracellular calcium production were exploited to characterize the differentiation of ROBs on various polymer films. The affecting mechanisms of BDPLA and RGDS-PLA on the cytocompatibility were extensively explained. The results revealed that the introduction of butanediamine to PDLLA is obviously beneficial to the adhesion, spreading, growth and differentiation of ROB, and the introduction of RGDS adhesive peptide can further improve the cytocompatibility of PDLLA. These results suggest that, in terms of cytocompatibility, BDPLA and RGDS-PLA are promising biomaterials for tissue engineering and other biomedical applications, and RGDS-PLA is a better one.     

Influence of crystal polymorphism on mechanical and barrier properties of poly(l-lactic acid)

The effect of crystal polymorphism on barrier and mechanical properties of PLLA is detailed in this contribution. PLLA films containing different amounts of α and α′ crystal forms were prepared by annealing quenched PLLA at different temperatures. The polymorphic structure of the films was analyzed by X-ray diffraction. Mechanical properties and permeability to water vapor were investigated as a function of degree of crystallinity (w_C) and related to crystal polymorphism developed during annealing. The polymorphic structure of PLLA significantly affects mechanical and barrier properties. The α crystal modification provides a better barrier to water vapor and a higher Young’s modulus, compared to films containing the α′ modification, but a lower elongation at break. The varied barrier and mechanical properties were correlated to the different packing of PLLA chains in the two analyzed polymorphs. The conformational disorder of the α′ form makes this structure a mesophase (condis crystal), with remarkable effects on material properties.     

Characterization and release of triptolide-loaded poly (d,l-lactic acid) nanoparticles

Triptolide (TP), which has immunosuppressive effect, anti-neoplastic activity, anti-fertility function and severe toxicities on digestive, urogenital, blood circulatory system, was used as a model drug in this study. TP-loaded poly (d,l-lactic acid) (PLA) nanoparticles were prepared by the modified spontaneous emulsification solvent diffusion method (modified-SESD method). Dynamic light scattering system (DLS), transmission electron microscope (TEM), atomic force microscopy (AFM), differential scanning calorimetry (DSC), X-ray powder diffractometry and Fourier transform infra-red spectroscopy (FT-IR) were employed to characterize the nanoparticles fabricated for size and size distribution, surface morphology, the physical state of drug in nanoparticles, and the interaction between the drug and polymer. Encapsulation efficiency (EE) and the in vitro release of TP in nanoparticles were measured by the reverse phase high-performance liquid chromatography (RP-HPLC). The produced nanoparticles exhibited a narrow size distribution with a mean size of approximately 150 nm and polydispersity index of 0.088. The morphology of the nanoparticles exhibited a fine spherical shape with smooth surfaces without aggregation or adhesion. TP-entrapped in nanoparticles was found in the form of amorphous or semicrystalline. It was found that a weak interaction existed between the drug and polymer. In all experiments, more than 65% of EE were obtained. The in vitro release profile of TP from nanoparticles exhibited a typical biphasic release phenomenon, namely initial burst release and consequently sustained release. In this case, the particle size played an important role for the drug release. The modified-SESD method was a potential and advantage method to produce an ideal polymer nanoparticles for drug delivery system (DDS).     

Miscibility and properties of poly(l-lactic acid)/poly(butylene terephthalate) blends

Binary blends of poly(l-lactide) (PLLA) and poly(butylene terephthalate) (PBT) containing PLLA as major component were prepared by melt mixing. The two polymers are immiscible, but display compatibility, probably due to the establishment of interactions between the functional groups of the two polyesters upon melt mixing. Electron microscopy analysis revealed that in the blends containing up to 20% of poly(butylene terephthalate), PBT particles are finely dispersed within the PLLA matrix, with a good adhesion between the phases. The PLLA/PBT 60/40 blend presents a co-continuous multi-level morphology, where PLLA domains, containing dispersed PBT units, are embedded in a PBT matrix. The varied morphology affects the mechanical properties of the material, as the 60/40 blend displays a largely enhanced resistance to elongation, compared to the blends with lower PBT content.     

In vitro degradation behaviour of non-porous ultra-fine poly(glycolic acid)/poly(l-lactic acid) fibres and porous ultra-fine poly(glycolic acid) fibres

The in vitro degradation behaviour of non-porous ultra-fine poly(glycolic acid)/poly(l-lactic acid) (PGA/PLA) fibres and porous ultra-fine PGA fibres was investigated. The non-porous ultra-fine PGA/PLA fibres were prepared by electrospinning of a PGA/PLA solution in 1,1,1,3,3,3-hexafluoro-2-propanol and the porous ultra-fine PGA fibres were obtained from them via selective removal of PLA with chloroform. Since PLA has a lower degradation rate than PGA, the degradation rates of the ultra-fine PGA/PLA fibres decreased with increasing content of PLA. The porous ultra-fine PGA fibres were degraded in vitro in the order of non-porous PGA > P-PGA/PLA(90/10) > P-PGA/PLA(70/30) > P-PGA/PLA(50/50) > P-PGA/PLA(30/70) due to autocatalytic hydrolysis.     

Swelling and hydrolytic degradation of poly(d,l-lactic acid) in aqueous solutions

Low molecular weight poly(lactic acid) was synthesized by direct polycondensation of lactic acid. The oligomers were characterized by viscometry, light scattering, and gel permeation chromatography (GPC). The swelling behaviour of tablets made of the above polymer immersed in buffer solutions at 37 °C was studied. In the same experiments, the hydrolytic stability of d,l-PLA was assessed by measuring the weight loss after drying the tablets. In order to inhibit any degradation due to bacteria, formaldehyde was added in the solution as biostatic factor. The effect of an incorporated drug on the swelling behaviour of d,l-PLA tablets was also considered. It was found that the incorporation of drug in d,l-PLA tablets increases their swelling index, probably due to the creation of additional porosity in the specimens or other interaction between drug and polymeric matrix.