Growth of hierarchical calcium carbonate crystals templated by biomolecules of lotus root

In this paper, crystal growth of calcium carbonate (CaCO₃) in the presence of biomolecules of lotus root was investigated. Scanning electron microscopy, Fourier transform infrared spectroscopy and X‐ray powder diffractometry were used to characterize the products. The results indicate that calcite spherical particles were constructed from small rhombohedral subunits. Similar CaCO₃ crystals were also gained when crystal growth of CaCO₃ in aqueous solution containing extracts of lotus root was performed, suggesting that the soluble biomolecules of lotus root play a crucial role in directing the formation of hierarchical calcite spherical particles. The possible formation mechanism of the CaCO₃ crystals by using lotus root is also discussed, which can be interpreted by particle‐aggregation based non‐classical crystallization laws. The biomolecules of lotus root might induce and control the nucleation and growth of calcium carbonate crystals. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Preparation of calcium carbonate crystals in the presence of trisodium citrate

The dumbbell‐like calcium carbonate (CaCO₃) crystals were synthesized in the presence of trisodium citrate. Different morphologies were obtained by changing the reaction temperature and the trisodium citrate concentration. The obtained samples were characterized by means of X‐ray diffraction (XRD) and scanning electron microscopy (SEM). The results showed that the morphology of CaCO₃ crystals was markedly affected by the reaction temperature and citrate anion concentration. The possible growth mechanism of CaCO₃ crystals was proposed. (© 2010 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Influence of stirring speed on the crystallization of calcium carbonate

Control over crystal morphology of calcium carbonate (CaCO₃) was investigated by simply changing the stirring speeds in the process of CaCO₃ formation. Scanning electron microscopy (SEM) and powder X‐ray diffraction (XRD) measurements explore the morphology evolution of CaCO₃ at varying stirring speeds. As the stirring speeds increase, rhombohedral calcite, spherical vaterite, and monoclinic crystal with coexistence of calcite phase and vaterite phase were formed, suggesting a facile control over calcium carbonate crystallization in constructing crystals with desired morphology. Moreover, almost pure vaterite spherical particles of narrow particle size distribution were formed at optimum stirring speed. Finally, also elucidated in this work is the mechanism investigation into the construction of various crystal forms via this simple route. (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Controllable mineralization of calcium carbonate on regenerated cellulose fibers

Gel–forming fibers (GF fibers) can serve as nucleation sites to prepare calcium carbonate (CaCO₃) because they can adsorb large amounts of Ca²⁺ due to their porous structure. In this paper, mineralization behavior of CaCO₃ on GF fibers in ethanol–water mixed solvents without any additives has been investigated. The results showed that some crystals covered the fibers, while others were embedded in fibers. Twin–sphere based vaterite, zonary and rodlike calcite with large aspect ratio could be prepared successfully. The effect of ethanol content inside GF fibers, concentration of Ca²⁺ and CO₃^2‐, mineralization time, miscibility between alcohol and water, and temperature were studied. Lastly, a possible mineralization mode was suggested. This work could provide a new method to prepare inorganic/polymer hybrid materials. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Preparation and structure of calcium peroxide‐templated porous calcium carbonate crystals

Crystalline calcium carbonate with randomly dispersed porous structure was prepared through co‐ crystallization with calcium peroxide and the following template elimination by a post heating treatment and washing with water. The artificial CaCO₃ possess abundant macro‐mesopores structures and high surface area. This approach may open a new general route for the preparation of crystals with high porosity and structure specialty. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

PSSS‐controlled synthesis of CaCO3 superstructures

Complex CaCO₃ superstructure can be easily synthesized by using poly (sodium 4‐styrenesulfonate) (PSSS) as a structure directing agent to direct the controlled precipitation of calcium carbonate from aqueous solution. The products were characterized by scanning electron microscopy (SEM), and powder X‐ray diffraction (XRD) analysis. The results revealed that the morphology of the products changed significantly with the increasing of the concentration of PSSS in solution, from rhombohedral particles to plate‐packed aggregates to spheres with smooth surface, to sponge‐like spheres and finally to complex spherical superstructure consisted of plate‐like sub‐units. We hypothesize that the observed sequential changes in morphology of CaCO₃ particles with added PSSS concentration may be due to the influence of PSSS on nucleation, growth and aggregation of CaCO₃ crystals. The formation mechanisms of CaCO₃ crystals with different morphologies were discussed. (© 2007 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Study on crystallization of calcium carbonate from calcium sulfate and ammonium carbonate in the presence of magnesium ions

Batch reactive crystallization of calcium carbonate (CaCO₃) from ammonium carbonate ((NH₄)₂CO₃) and calcium sulfate (CaSO₄) was investigated in the presence of magnesium (Mg²⁺) ions. It was observed that Mg²⁺ ions partly inhibited the conversion of CaSO₄ into CaCO₃. When the content of Mg²⁺ was less than 2%, the reduction in conversion rate of CaSO₄ was less than 2%, and the effect of Mg²⁺ ions could be ignored. Effect of impurity on crystallization kinetics of CaCO₃, including the growth rate and nucleation rate, was investigated. The results revealed that when Mg²⁺ ions content was less than 1%, Mg²⁺ could promote the growth of CaCO₃ and inhibit the nucleation process, which was favorable for the filtration of CaCO₃.When the content of Mg²⁺ ions was greater than 1%, Mg²⁺ inhibited the growth of CaCO₃, which resulted in explosion nucleation and led to a large number of particles in the solution, which was unfavorable for the filtration of CaCO₃. Based on the Bransom model, the particle size distribution equations of CaCO₃ were established. X‐ray diffraction patterns and scanning electron microscopy images exhibited the existence of spherical vaterite of CaCO₃ due to the reaction of CaSO₄ with (NH₄)₂CO₃ under the effect of Mg²⁺ ions, which was inconsistent with the results reported in the literatures.     

Effects of pH and temperature on CaCO3 crystallization in aqueous solution with water soluble matrix of pearls

Water soluble matrix (WSM) was extracted from pearls originated from Hyriopsis cumingii in Zhuji, Zhejiang province, China. WSM was regarded as an additive in mineralization experiments in order to study the effect of WSM on CaCO₃ crystallization. The experiments were carried out at different pH and temperatures by gas diffusion method and solution titration method, respectively. Scanning electron microscopy (SEM) and Raman spectroscopy (Raman) were used as powerful techniques to analyze the co-effect of pH value, temperature and WSM on crystal growth of CaCO₃. The results showed that WSM could induce aragonite at different pH values of mineralization solution, and the pH value had remarkable influence on morphology of calcite rather than aragonite due to distinct supersaturation and ionic strength related to various pH values. At different solution temperatures, WSM had little effect on crystal growth of calcium carbonate while the solution temperature had notable effect on polymorph and morphology of CaCO₃ crystals. This work can provide some basic information for the polymorph and morphology control of calcium carbonate.     

Controlled deposition and transformation of amorphous calcium carbonate thin films

Controlled synthesis of amorphous calcium carbonate (ACC) films was realized by using the multiple templates, which are composed of a self‐assembled film (SAF, insoluble Poly (ε‐caprolactone) film) and a soluble modifier (poly allylamine), as modifiers. The formation of self‐assembled film was analyzed by monitoring the morphologies using atomic force microscopy. Even more noteworthy, using anhydrous ethanol as media, the ACC‐to‐vaterite‐to‐calcite transformation was also investigated, and the obtained products were characterized by scanning electron microscopy, Fourier transform infrared spectroscopy, and X‐ray diffraction. The results demonstrated that organic solvent has profound influence on transformation of amorphous calcium carbonate thin films. In the air of anhydrous ethanol, the controlled synthesis of calcium carbonate films with different morphologies, such as planar films with a few sporadic particles, symmetric rhombohedral crystals, novel crystals with symmetrical terraced convexity formation of calcite, was obtained by the fine‐tuning of induction time. It provides a new and simple method to prepare polymorphic CaCO₃ crystal films from the ACC films by controlling the crystallization process (© 2009 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Conductometric study of calcium carbonate prenucleation stage: underlining the role of CaCO3o ion pairs

Calcium carbonate crystallization process, especially the prenucleation stage, has increasingly been the subject of several works. In the present work, a simple method based on electrical conductivity modeling applied to the FCP (Fast Controlled Precipitation) method data is used to highlight the role of CaCO₃^o ion pairs on calcium carbonate prenucleation stage. A good agreement was obtained between the resistivity vs pH curves estimated by the McCleskey model equation and obtained experimentally in a FCP test. Results showed that the nucleation process begins with the formation of CaCO₃^o ion pairs as pre‐nuclei as soon as the calcite‐equilibrium pH is reached. Additionally CaCO₃^o content increases with pH to form aggregates, which depend on the saturation state of the solution. Basing on our thermodynamic data, these aggregates do not form amorphous calcium carbonate ACC as an intermediate phase. They lead to the formation of stable calcium carbonate nuclei which will further evolve to crystallize. Furthermore we demonstrate that in addition to their inhibitory effect on the Ca²⁺ and CO₃²⁻ association to form ion pairs, the two scale inhibitors sodium triphosphate (STP) and sodium polyacrylate (RPI) reduce ion pairs aggregation rate.     

Influence of clay suspensions on the precipitation of CaCO3 in seawater

The effect of montmorillonite and kaolinite, most common clay in marine water, on nucleation and growth of calcium carbonate in standard sea water was studied. Crystallization was induced by the degasification of the dissolved carbonic gas. It was shown by XRD and SEM analysis that CaCO₃ crystallize under its aragonite polymorph some either the clay concentration or type. It was also found that tested clays inhibited significantly the crystallization of calcium carbonate, especially for concentrations higher than 25 mgL^–1. From the fine analyses of the formed solid, it was suggested that the tested clays have an indirect effect on nucleation and growth of aragonite by increasing the Mg ions concentration, strong inhibitor of CaCO₃ formation, in the neighbourhood of clay particles where supersaturation is the higher and than crystallization can occur. In addition to its indirect role, kaolinite can interact with aragonite by adsorbing on their faces and blocking growth sites (© 2010 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Growth of calcium oxalate crystals induced by complex films containing biomolecules

Nucleation and growth of calcium oxalate (CaC₂O₄) crystals induced by films composed of phosphatidylcholine (PC), cholesterol (CS) and human serum albumin (HSA), and of PC, CS and dextran have been carried out. The products obtained were characterized by Fourier transform infrared spectroscopy, scanning electron microscopy and ultraviolet‐visible spectroscopy. The results indicate that hexagonal calcium oxalate monohydrate (COM) and club‐shaped calcium oxalate trihydrate (COT) crystals are obtained on the PC/CH/HSA film, and the microstructure and properties of the PC/CH/HSA film depend on the weight ratio of PC to CS. With an increase in the PC‐to‐CS ratio, the number of COM crystals decreases gradually, and finally disappear, suggesting that PC inhibits the growth of COM crystals. On the PC/CS/dextran film, irregular COM and COT crystals are formed. The possible formation mechanisms of CaC₂O₄ on the two complex films are discussed. (© 2007 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Phase‐controlled crystallization of amorphous calcium carbonate in ethanol‐water binary solvents

The evolution of amorphous calcium carbonate (ACC) into crystals in ethanol/water binary solvents under ambient temperature was investigated, and it was found to depend on the volume ratio of ethanol to water (R). Calcite remained dominant when the amount of water was high (R = 1/3). A slight change in the amount of ethanol (R = 3/1) could lead to a dramatic change in the polymorph from calcite to aragonite. However, when poly (allylamine hydrochloride) (PAH) was added at R = 3/1, almost pure vaterite could be obtained, which has a specific morphological variation (from hollow microspheres to cloud‐like). This study provides an alternative polymorphic route for the CaCO₃ mineral by using the evolution of ACC in different solvent environments, which provides some useful clues for understanding the importance of kinetic control of the morphologies and polymorphs of a wide range of inorganic materials. In addition, this simple mild phase‐controlled synthetic method could be scaled up as a green chemistry route for the industrial production of different polymorphs of CaCO₃.     

PMA‐b‐PAA‐controlled synthesis of one‐dimensional CaCO3 superstructures

Crystallization of calcium carbonate (CaCO₃) crystals by a gas‐liquid diffusion method has been carried out in aqueous solution using a double‐hydrophilic block copolymer (DHBC) poly(maleic anhydride)‐b‐poly(acrylic acid) (PMA‐b‐PAA). The as‐prepared products were characterized with X‐ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM), selected area electron diffraction (SAED), high‐resolution transmission electron microscopy (HRTEM) and infrared spectroscopic analysis (FT‐IR). Uniform one‐dimensional calcite micro/nanostructures with different morphologies are fabricated through an assembled process. The influence of PMA‐b‐PAA copolymer concentration on the morphology of calcite nano/microwires is investigated, which plays an important role in the morphological control of building blocks composed of one‐dimensional calcite crystals. The possible formation mechanism of one‐dimensional CaCO₃ crystals was discussed. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Control of calcium carbonate crystallization utilizing amphiphilic block copolypeptides

Control over the morphology of calcium carbonate (CaCO₃) crystals has been achieved through the use of anionic, amphiphilic block copolypeptides during crystallization. Microspheres of CaCO₃ can be synthesized by the introduction of preformed organic, amphiphilic block copolypeptide templates, poly(l-aspartate sodium salt)₁₀₀-block-[poly(l-phenylalanine)₂₅-random-(l-leucine)₂₅] (1) and poly(l-glutamate sodium salt)₁₀₀-block-[poly(l-phenylalanine)₂₅-random-(l-leucine)₂₅] (2). When cationic amphiphiles are used in lieu of the anionic amphiphiles, only CaCO₃ rhombohedra are produced. The self-assembling amphiphile controls the precipitation of the microspheres by acting as a template to form giant CaCO₃ microspheres. These microspheres are composed of nanocrystals ranging in size from 10 to 60 nm using 1 and 20 to 100 nm using 2.     

Effect of CuCl2 on hydrothermal crystallization of calcium sulfate whiskers prepared from FGD gypsum

Using purified flue‐gas desulfurization (FGD) gypsum as raw material, effects of CuCl₂ on crystal morphology, phase structure, aspect ratio and crystallization of hydrothermal products prepared via hydrothermal crystallization in H₂SO₄‐H₂O solutions were investigated. The results show that dosage of CuCl₂ has a significant effect on the morphology, aspect ratio and crystallization of calcium sulfate whiskers (CSWs), but no effect on their phase transformation . At a dosage of 15 g CuCl₂/kg FGD gypsum, the produced calcium sulfate whiskers had diameters ranging from 1 to 3 μm with average aspect ratio greater than 200 . Transmission electron diffraction patterns and highly magnified surface morphology of CSWs were found different from those of self‐assembly crystals. Compared to self‐assembly crystals, the produced CSWs showed a single crystal structure and their surface was very smooth.     

Facile preparation of diversified patterns of calcium carbonate in the presence of DTAB

Nano- and micro-sized calcium carbonate (CaCO₃) with various morphologies including multi-petal-flower-shaped, multi-step-cube-shaped, coral-shaped, dendrite-shaped and multi-antenna-shaped was successfully prepared using dodecyltrimethylammonium bromide (DTAB) micellar vevulsant. The effects of temperature, pH and the concentration of DTAB micellar solution on the morphology and crystalline form of CaCO₃ were systematically investigated. The prepared CaCO₃ was characterized by Scanning Electron Microscope (SEM), Transmission Electron Microscopy (TEM), X-ray Diffraction (XRD) and Fourier Transform Infrared Spectroscopy (FTIR). The concentration of DTAB micelle, pH and reaction temperature are found to play crucial roles in the morphology, size and crystalline form of the final products. On the base of the characterizations, a possible self-assembled mechanism was proposed. The novel multi-petal-flower-shaped and multi-antenna-shaped CaCO₃ may have some unique properties and potential applications in the future.     

Influence of Bacillus subtilis on the growth of calcium oxalate

The influence of the bacteria Bacillus subtilis (B. subtilis) on the nucleation, growth and aggregation of calcium oxalate (CaOx) crystals in aqueous solution has been studied. The crystals obtained were characterized by scanning electron microscopy, Fourier transform infrared spectroscopy and X‐ray powder diffractometry. The results show that, in the presence of B. subtilis, quasi‐hexagonal calcium oxalate monohydrate (COM) crystals are obtained after 24 hours of reaction at a temperature of 30°C ± 1K. However, without the presence of the bacteria, irregular CaOx crystals were obtained which contain two crystal phases: COM and calcium oxalate dihydrate (COD). This suggests that B. subtilis may promote the crystallization of COM, the major component of urinary stone. The formation mechanism of CaOx crystals in the presence of B. subtilis is explored, indicating that the cell walls and extracellular proteins of the bacteria may act as templates to induce the nucleation, growth and aggregation of CaOx crystals. (© 2007 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Preparation of calcium sulfate whiskers using waste calcium chloride by reactive crystallization

Calcium sulfate whiskers, owing to its good thermal stability, chemical resistance and good compatibility with rubber and plastics, has a strong potential in the application of polymer reinforcing composite materials. This work deals with the preparation of calcium chloride whiskers by reactive crystallization process with sulfuric acid and calcium chloride discharged from Solvay process. Firstly, the orthogonal experiments were carried out using both CaCl₂ and H₂SO₄ in analytic grade as feedstock, and the reactive crystallization conditions were optimized, which included reaction temperature, reactant concentration, reaction time and stirring speed. Based on the optimized reactive crystallization conditions, the new process for the preparation of calcium chloride whiskers was studied using the reactive crystallization process with sulfuric acid and calcium chloride discharged from Solvay process, and the effects of impurity ions in the waste solutions on the growth of whiskers were evaluated. It was found that calcium sulfate whiskers with stable and structured fine crystals (its aspect ratio up to 190) can be prepared using waste CaCl₂ in Solvay process. The experimental results will provide the valuable information for the reasonable disposal of waste CaCl₂ solution from Solvay process. (© 2011 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)     

Growth and characterization of Mn2+ doped calcium l‐tartrate crystals

Single crystals of Mn²⁺ doped calcium levo‐ tartrate tetrahydrate (CLTT) were grown by single diffusion gel growth technique in silica hydro‐gel media. The doping of Mn²⁺ was varied by mixing 0.001M, 0.005M, 0.01M, 0.05M, and 0.1M solutions of MnCl₂ with 1M CaCl₂ solution in equal volumes in the supernatant solutions. The actual amount of Mn²⁺ doping in CLTT crystals was estimated by ICP (Inductively Coupled Plasma) technique. The powder XRD of the samples suggested no significant change in the unit cell dimensions and the presence of any extra phase. The FT‐IR spectra indicated the presence of water molecule, O‐H bond, C‐O bond and carbonyl C=O bond. The EPR spectra confirmed the presence of Mn²⁺ ions in the crystals. The variation of the dielectric constant with temperature confirmed the earlier results of pure calcium tartrate crystals and indicated the ferroelectric nature of the doped crystals. As the amount of doping of Mn²⁺ increased the value of dielectric constant increased. The results are discussed. (© 2006 WILEY‐VCH Verlag GmbH & Co. KGaA, Weinheim)