Optimization of processing parameters on the controlled growth of ZnO nanorod arrays for the performance improvement of solid-state dye-sensitized solar cells

High-transparency and high quality ZnO nanorod arrays were grown on the ITO substrates by a two-step chemical bath deposition (CBD) method. The effects of processing parameters including reaction temperature (25-95 °C) and solution concentration (0.01-0.1 M) on the crystal growth, alignment, optical and electrical properties were systematically investigated. It has been found that these process parameters are critical for the growth, orientation and aspect ratio of the nanorod arrays, showing different structural and optical properties. Experimental results reveal that the hexagonal ZnO nanorod arrays prepared under reaction temperature of 95 °C and solution concentration of 0.03 M possess highest aspect ratio of ∼21, and show the well-aligned orientation and optimum optical properties. Moreover the ZnO nanorod arrays based heterojunction electrodes and the solid-state dye-sensitized solar cells (SS-DSSCs) were fabricated with an improved optoelectrical performance.     

Aqueous solution fabrication of large-scale arrayed obelisk-like zinc oxide nanorods with high efficiency

Two-dimensional (2D) arrays of obelisk-like zinc oxide nanorods were successfully synthesized with high efficiency on quartz and glass substrate on a large scale through a simple aqueous solution deposition method with zinc nitrate, ammonia, and ammonium chloride as the precursors. Characterized by XRD, EDS, TEM and SEM, the as-grown zinc oxide rods had a single crystalline obelisk-like hexagonal wurtzite structure with diameters of about 300-400 nm and length up to 5 μm. Both XRD and SEM studies revealed the orientation of ZnO rods, and the orientation of ZnO rods can be controlled easily by temperature, pH of the reaction system and the concentration of reactants.     

A simple method for fabrication of sole composition nickel hexacyanoferrate modified electrode and its application

Nickel hexacyanoferrate film modified gold electrode was prepared by a simple chemical deposition procedure from a fresh prepared solution containing ferricyanide, Ni²⁺, and sodium nitrate. The resultant films have solo composition and are significantly stable as compared to the electrochemically deposited NiHCF films. For different concentrations of Na⁺ in the solution, the formal potential values of NiHCF shift according to the Nernstian behavior with a slope of 48 mV in the range of 10⁻⁴ to 1.0 M. The NiHCF film was also used for the electrocatalytic oxidation of ascorbic acid. The anodic peak current observed in cyclic voltammetry increased with the ascorbic acid concentration. At a fixed potential under hydrodynamic conditions, the calibration plot was linear over the ascorbic acid concentration range 0.1-12 mM.     

Preparation of nitrogen doped zinc oxide nanoparticles and thin films by colloidal route and low temperature nitridation process

Nitrogen doped zinc oxide (ZnO) nanoparticles have been synthesized using a colloidal route and low temperature nitridation process. Based on these results, 200 nm thick transparent ZnO thin films have been prepared by dip-coating on SiO₂ substrate from a ZnO colloidal solution. Zinc peroxide (ZnO₂) thin film was then obtained after the chemical conversion of a ZnO colloidal thin film by H₂O₂ solution. Finally, a nitrogen doped ZnO nanocrystalline thin film (ZnO:N) was obtained by ammonolysis at 250 °C. All the films have been characterized by scanning electron microscopy, X-ray diffraction, X-Ray photoelectron spectroscopy and UV–Visible transmittance spectroscopy.     

Chemical Solution Deposition of ZnO Thin Films by an Aqueous Solution Gel Precursor Route

An aqueous chemical solution deposition method was used to prepare thin films of ZnO on SiO₂/Si (1 1 1) substrates. Starting from an aqueous solution of Zn acetate, citric acid and ammonia, very thin films could be deposited by spin coating. Heating parameters, necessary for thin film annealing, were determined using FTIR experiments on dried gel precursors, heated up to different temperatures. The morphology and the thickness of the films were investigated by SEM. It is found that homogeneous thin films with grain sizes of about 20 nm are formed. XRD experiments show that there is an indication that the films, crystallized at 500°C, exhibit preferential grain growth along the c-axis.     

Facile one-pot synthesis of a photo patternable anthracene polymer

A polycyclic aromatic compound, anthracene, was covalently connected through a methylene bridge via Friedel-Crafts alkylation reaction. Thus, a highly fluorescent anthracene polymer (PMAn) linked by a methylene unit was prepared in one step to produce a conjugated-nonconjugated spacer-type polymer through its reaction with chloromethyl methyl ether (CME) and FeCl₃ at 0 °C. The resultant polymer was soluble in organic solvents and showed significantly higher fluorescence (quantum yield = 0.80) compared to monomeric anthracene, 9-methylanthracene, in chloroform solution. Fluorescent thin films of PMAn as solid media were prepared with high film uniformity. The emission of the film was extinguished when the film was exposed to a UV source, due to the photodimerization of anthracene unit. A fluorescent gap electrode pattern was formed on the polymer film-forming average step depth of 8 nm and 14 nm, after 30 and 60 min irradiation with a UV light, respectively. The photo patternable fluorescent polymer afforded a convenient method of image formation and patterning.     

Preparation of nanocrystalline titania films with different porosity by water-based chemical solution deposition

This study describes the synthesis of nanocrystalline titania layers on silicon and glass substrates by chemical solution deposition, using a water-based citratoperoxo-Ti(IV) precursor solution. The same aqueous solution–gel precursor is used for deposition of, both, thin dense layers by spin-coating and thicker porous layers by tape-casting. In the latter, the precursor solution is modified by the addition of polyvinyl alcohol (PVA), which acts as a thickener and pore-forming agent. Phase composition, film morphology, and the hydrophilic character of the films are studied by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), UV–VIS transmission measurements, variable angle spectroscopic ellipsometry (VASE), and by contact angle measurements. The thin 180 nm titania film, deposited from the unmodified precursor solution, shows a density of about 96%. Upon ultraviolet illumination, it acquires a highly hydrophilic surface. One hour of illumination is sufficient to obtain a water contact angle of almost 0°. Furthermore, the hydrophilisation process shows to be reversible. Tape-casting and thermal treatment of the modified precursor solution gives rise to the formation of a 500 nm thick, porous, pure anatase film. The nanocrystalline thick film is composed of 20–40 nm particles, and contains clearly defined pores of 20 nm, homogeneously distributed along the surface.     

Facile synthesis of PbTe nanoparticles and thin films in alkaline aqueous solution at room temperature

A novel, simple, and cost-effective route to PbTe nanoparticles and films is reported in this paper. The PbTe nanoparticles and films are fabricated by a chemical bath method, at room temperature and ambient pressure, using conventional chemicals as starting materials. The average grain size of the nanoparticles collected at the bottom of the bath is ∼25 nm. The film deposited on glass substrate is dense, smooth, and uniform with silver gray metallic luster. The film exhibits p-type conduction and has a moderate Seebeck coefficient value (∼147 μV K⁻¹) and low electrical conductivity (∼0.017 S cm⁻¹). The formation mechanism of the PbTe nanoparticles and films is proposed.     

Sol-Gel Preparation and Photoelectrochemical Properties of Fe2TiO5 Thin Films

Polycrystalline Fe₂TiO₅ films were prepared on nesa silica glass substrates by the sol-gel method, and their photoanodic properties were measured in a three-electrode wet cell with an aqueous buffer solution of pH = 7. Gel films were crystallized into Fe₂TiO₅ when fired at 500°C. The photoanodic current significantly increased when the films were fired at 700°C, and then decreased with increasing firing temperature. Thicker films obtained by repeating the gel film deposition and firing showed smaller photocurrent, and the 50 nm thick film prepared via non-repetitive deposition exhibited the maximum photocurrent. Although the photoresponse was extended to wavelengths near 500 nm, the maximum quantum yield was as low as 0.12 at a wavelength of 340 nm.     

Photocatalytic activity and related surface properties of transparent ZnO films prepared by a low-temperature aqueous route

Transparent ZnO were prepared using solutions with various trisodium citrate concentrations by a spin-spray method at 90°C. The morphological and structural characteristics, as well as photocatalytic activity of the resulting ZnO films were examined with respect to the added trisodium citrate concentration. Photocatalytic activities of the ZnO films were evaluated from photodecomposition of methylene blue (MB) in aqueous solution. With increasing citrate concentrations, the ZnO films came to have higher transmittances in visible region but lower MB decomposition rate. Both high transmittance and high photocatalytic activity were achieved in the ZnO film prepared in the citrate concentration of 0.5 mm. The possible mechanism for the difference in photocatalytic activity by the samples prepared with the various concentrations of citrate was discussed from the viewpoint of film texture, crystal orientation and surface chemical state.     

Comparative study of LiMn2O4 thin film cathode grown at high, medium and low temperatures by pulsed laser deposition

LiMn₂O₄ thin films with different crystallizations were respectively grown at high, medium and low temperatures by pulsed laser deposition (PLD). Structures, morphologies and electrochemical properties of these three types of thin films were comparatively studied. Films grown at high temperature (?873 K) possessed flat and smooth surfaces and were highly crystallized with different textures and crystal sizes depending on the deposition pressure of oxygen. However, films deposited at low temperature (473 K) had rough surfaces with amorphous characteristics. At medium temperature (673 K), the film was found to consist mainly of nano-crystals less than 100 nm with relatively loose and rough surfaces, but very dense as observed from the cross-section. The film deposited at 873 K and 100 mTorr of oxygen showed an initial discharge capacity of 54.3 μAh/cm² μm and decayed at 0.28% per cycle, while the amorphous film had an initial discharge capacity of 20.2 μAh/cm² μm and a loss rate of 0.29% per cycle. Compared with the highly crystallized and the amorphous films, nano-crystalline film exhibited higher potential, more capacity and much better cycling stability. As high as 61 μAh/cm² μm of discharge capacity can be achieved with an average decaying rate of only 0.032% per cycle up to 500 cycles. The excellent performance of nano-crystalline film was correlated to its microstructures in the present study.     

Optimization of the photocatalytic activity of CdO + CdTiO3 coupled oxide thin films obtained by sol-gel technique

In the preparation of CdO + CdTiO₃ polycrystalline thin films by the sol-gel method, the optical, structural and crystalline properties, as well as the photocatalytic activity (PA) depends strongly on the sintering temperature (Ts) of the films and of the Ti/Cd ratio used in the precursor solution. In this work, CdO + CdTiO₃ thin films were prepared using a Ti/Cd constant ratio in the precursor solution. The films were sintered at six different Ts in the 450-550 °C range, in an open atmosphere. The structure of the films was characterized by X-ray diffraction and the PA was evaluated by the photobleaching of methylene blue in an aqueous solution using a UV-vis spectrometer. The relative intensity of the diffraction peaks associated with CdO and CdTiO₃, change with the Ts. The better photocatalytic activities were obtained for the films sintered at 490 °C and 550 °C. When the CdO was removed from the films by chemical etching the PA decreased, showing the importance of coupling both oxides.     

氧化锌薄膜的电化学沉积和表征

以透明导电玻璃(TCO)为衬底，用硝酸锌水溶液作为电解液，研究了阴极还原沉积ZnO薄膜的反应机理和电化学行为. 通过改变工艺条件来控制ZnO的生长速率， 得到了粒径为10～15 nm的纳米ZnO薄膜. XRD分析显示纳米ZnO薄膜纯度高， 呈纤锌矿结构. 光学测试结果表明，在可见光区其透光度高达90%，禁带宽度为3.37 eV.     

Enhanced electron field emission from ZnO nanoparticles-embedded DLC films prepared by electrochemical deposition

ZnO nanoparticles-embedded diamond-like amorphous (DLC) carbon films have been prepared by electrochemical deposition. Transmission electron microscopy (TEM) and high-resolution TEM (HRTEM) results confirm that the embedded ZnO nanoparticles are in the wurtzite structure with diameters of around 4 nm. Based on Raman measurements and atomic force microscope (AFM) results, it has been found that ZnO nanoparticles embedding could enhance both graphitization and surface roughness of DLC matrix. Also, the field electron emission (FEE) properties of the ZnO nanoparticles-embedded DLC film were improved by both lowering the turn-on field and increasing the current density. The enhancement of the FEE properties of the ZnO-embedded DLC film has been analyzed in the context of microstructure and chemical composition.     

An improved method for chemical bath deposition of ZnS thin films

ZnS thin films were prepared by an improved chemical bath deposition method, which the substrates were preheated before being mounted in the reaction solution. X-ray diffraction (XRD) and energy dispersive spectrometer (EDS) reveals that thin film ZnS has a cubic structure and the typical composition ratio of Zn/S is 52:48. Scanning electron microscopy (SEM) characterization shows that the surface of the sample is compact and uniform. The transmission spectrum indicates a good transmission characteristic with an average transmittance of 82.2% in the spectra range from 350 nm to 800 nm and the optical band gap is about 3.76 eV.     

The influence of the ethanol-water molar ratio in the precursor solution on morphology and photocatalytic activity of pyrolytic ZnO films

Zinc oxide films were fabricated by a homemade spray pyrolysis system equipped with an optical setup ensuring the in situ control of the film growth. Zinc acetate (0.1 M) diluted in a mixture of ethanol and water was used as the precursor solution. The ethanol-water molar ratio, gamma, in the precursor solution was varied from 0 to 0.92. The deposition temperature and the pH of the precursor solution were kept at 350 degrees C and 4.5, respectively. X-ray diffraction patterns revealed that films were zincitelike with a grain size depending on the ethanol-water molar ratio in the precursor solution. The interference pattern obtained during film deposition was used to monitor the film roughness; it was found that this is related with those results of surfaces and optical analysis obtained by scanning electron microscopy and spectrophotometric measurements, respectively. The morphology of the ZnO films obtained from gamma equal to either 0 or 0.92 are dense with agglomerates uniformly distributed, whereas the films obtained from gamma equal to either 0.03 or 0.06 are very rough with irregular agglomerates. The films obtained from gamma equal to 0.12, 0.18 and 0.31 are rough. Photoelectrocatalytic results indicated that there is a correlation of the partial molar volume of ethanol with respect to water in the spraying solution, with the photocatalytic efficiency of the ZnO films. We found that the maximum photodegradation of methyl orange in the solution occurs using ZnO films obtained with gamma = 0.12.     

Heterogeneous nucleation for synthesis of sub-20 nm ZnO nanopods and their application to optical humidity sensing

We present a novel method for colloidal synthesis of one-dimensional ZnO nanopods by heterogeneous nucleation on zero-dimensional ZnO nanoparticle ‘seeds’. Ultra-small ZnO nanopods, multi-legged structures with sub-20 nm individual leg diameters, can be synthesized by hydrolysis of a Zn2+ precursor growth solution in presence of ∼4 nm ZnO seeds under hydrothermal conditions via microwave-assisted heating in as little as 20 min of reaction time. One-dimensional ZnO nanorods are initially generated in the reaction mixture by heterogeneous nucleation and growth along the [0001] direction of the ZnO crystal. Growth of one-dimensional nanorods subsequently yields to an ‘attachment’ and size-focusing phase where individual nanorods fuse together to form multi-legged nanopods having diameters ∼15 nm. ZnO nanopods exhibit broad orange-red defect-related photoluminescence in addition to a near-band edge emission at 373 nm when excited above the band-gap at 350 nm. The defect-related photoluminescence of the ZnO nanopods has been applied towards reversible optical humidity sensing at room temperature. The sensors demonstrated a linear response between 22% and 70% relative humidity with a 0.4% increase in optical intensity per % change in relative humidity. Due to their ultra-small dimensions, ZnO nanopods exhibit a large dynamic range and enhanced sensitivity to changes in ambient humidity, thus showcasing their ability as a platform for optical environmental sensing.     

Synthesis of thin dense titania films via an aqueous solution-gel method

Nanostructured titanium dioxide films have been reported to be used in many applications ranging from optics and solar energy devices to gas sensors. This work describes the synthesis of nanocrystalline titania films via an aqueous solution-gel method. The thin films are deposited by spin coating an aqueous citratoperoxo-Ti(IV)-precursor solution onto a silicon substrate. The influence of processing parameters like Ti⁴⁺ concentration and crystallization temperature on the phase formation, crystallite size and surface morphology of the films is studied by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Furthermore, the effect of successive layer deposition on the film thickness of the resulting films is studied by means of cross sectional SEM. SEM and TEM micrographs clearly show that, after optimization of the process parameters, thin, smooth, dense nanocrystalline films are synthesized in a reproducible manner. The films are composed of 15–20 nm grains. At higher crystallization temperatures (600, 650°C) also larger particles (40–70 nm) are present. XRD data reveal that a phase pure anatase film is formed at 450°C. Crystallization temperatures equal to or higher than 600 °C however give rise to the formation of both the anatase and rutile crystalline phases. The smoothness of the films is proved by their very low rms surface roughness (≤1.1 nm) measured by AFM.     

TiO2 nanotube, nanowire, and rhomboid-shaped particle thin films fixed on a titanium metal plate

Titanium dioxide thin films having various nanostructures could be formed by various treatments on sodium titanate nanotube thin films approximately 5 μm thick fixed on titanium metal plates. Using an aqueous solution with a lower hydrochloric acid concentration (0.01 mol/L) and a higher reaction temperature (90 °C) than those previously employed, we obtained a hydrogen titanate nanotube thin film fixed onto a titanium metal plate by H⁺ ion-exchange treatment of the sodium titanate nanotube thin film. Calcination of hydrogen titanate nanotube thin films yielded porous thin films consisting of anatase nanotubes, anatase nanowires, and anatase nanoparticles grown directly from the titanium metal plate. H⁺ ion-exchange treatment of sodium titanate nanotube thin films at 140 °C resulted in porous thin films consisting of rhomboid-shaped anatase nanoparticles.     

Morphology evolution of ZnO thin films from aqueous solutions and their application to solar cells

This paper reports a reproducible low-temperature solution-based process for the preparation of ZnO films of nanorod arrays and their application to dye-sensitized solar cells (DSSCs). A two-step approach was employed for the epitaxial growth of ZnO. We began with the preparation of a (002)-oriented ZnO seed layer by the electrochemical deposition method. After the treatment the substrate was soaked in an aqueous solution containing ZnCl2 and complex agents. A large-scale fabrication of ZnO nanorod arrays on transparent conductive oxides has been achieved after soaking at 95 degrees C for 1-48 h. The as-deposited ZnO film has a large surface area, therefore permitting a great amount of dye loading. The individually separated nanorod forms a linear nanoroad which should show more effective electron transportation than that in the film derived from ZnO powders. The DSSCs using these ZnO films as photoelectrodes show a conversion efficiency of about 0.6% at AM1.5.