Economic order quantity model and Taguchi’s cost of poor quality

In this paper we consider defective products and Taguchi’s cost of poor quality in the economic order quantity (EOQ) model. We assume that the product quality performs a normal distribution function, and the Taguchi’s poor quality cost has been involved. From our analysis, it has been found that the annual profit will be decreased if the poor quality of product and Taguchi’s quality cost are involved in the model. It has also been found that economic order quantity in our model is larger than that in a traditional EOQ model.     

Calculating safety stocks for assembly systems with random component procurement lead times: A branch and bound algorithm

In this paper, a discrete single-level multi-component inventory control model for assembly systems with random component procurement lead times is considered. The economic order quantity (EOQ) policy is used for a type of finished product. The requirements of the components are constant and cyclic (periodic), and their values per period are deduced from the EOQ for the finished product. The paper focuses on the components safety stock calculation. The objective is to minimise the average holding cost of the components while keeping the desired service level for the finished product. For this, an upper bound, two lower bounds, two dominance properties and an efficient branch and bound algorithm are suggested. Several tests are executed and conclusions are drawn. The proposed model provides a substantial saving for assembly systems with a large number and unreliable delivery of components as in semi-conductor and automotive industries.     

EOQ holds under stochastic demand,a technical note

We consider a variant of the economic order quantity (EOQ) model. Mainly, we assume that demand occurs at random, one unit at a time, and is characterized by independent and identically distributed times between two demand epochs. We also assume that the ordering policy is characterized by ordering the same amount whenever the inventory level drops to zero, and a demand occurs. Surprisingly, we show that the optimal order quantity that minimizes the expected inventory cost follows the familiar EOQ formula.     

A complement to “A comprehensive note on: An economic order quantity with imperfect quality and quantity discounts”

Chang [1] [H.-C. Chang, A comprehensive note on: an economic order quantity with imperfect quality and quantity discounts, Appl. Math. Model. 35 (10) (2011) 5208-5216] corrects a flaw in Lin’s inventory model [T.Y. Lin, An economic order quantity with imperfect quality and quantity discounts, Appl. Math. Model. 34 (10) (2010) 3158–3165]. Then, he develops an algorithm to find the optimal solution for the corrected Lin’s inventory model and furthermore derives close form expressions to determining the optimal solution to an EOQ inventory model considering items with imperfect quality with different holding costs for good and defective items. In both models there is a discrete variable and he presents some inequalities in order to find the integer value. This paper provides some simple formulas to obtain, in an easy way, the integral value for the discrete variable.     

Optimal investment in setup reduction in manufacturing systems with WIP inventories

A number of models have been proposed to predict optimal setup times, or optimal investment in setup reduction, in manufacturing cells. These have been based on the economic order quantity (EOQ) or economic production quantity (EPQ) model formulation, and have a common limitation in that they neglect work-in-process (WIP) inventories, which can be substantial in manufacturing systems. In this paper a new model is developed that predicts optimal production batch sizes and investments in setup reduction. This model is based on queuing theory, which permits it to estimate WIP levels as a function of the decisions variables, batch size and setup time. Optimal values for batch size and setup time are found analytically, even though the total cost model was shown to be strictly non-convex.     

Revisiting ROQ: EOQ for Company-wide ROI Maximization

Although attempts have been made in the past to modify the economic order quantity (EOQ) model to the maximization of return on investment (ROI), they either failed to take the whole enterprise into account, or reached the erroneous conclusion that no adaptation is required for that purpose. In this paper we develop the company-wide ROI maximizing order quantity, and show that it is bounded from above by EOQ and that it does not necessarily follow the square root of the demand level. In fact, there are conditions under which the order quantity is constant, regardless of the demand level, or even decreasing with demand. It is important to note that such a policy, if undertaken by many firms, will reduce the economic accelerator, and thus reduce the volatility of business cycles.     

An EOQ model for deteriorating items under supplier credits linked to ordering quantity

In the classical inventory economic order quantity (or EOQ) model, it was assumed that the purchaser must pay for the items received immediately. However, in practices, the supplier usually is willing to provide the purchaser a permissible delay of payments if the purchaser orders a large quantity. As a result, in this paper, we establish an EOQ model for deteriorating items, in which the supplier provides a permissible delay to the purchaser if the order quantity is greater than or equal to a predetermined quantity. We then characterize the optimal solution and provide an easy-to-use algorithm to find the optimal order quantity and replenishment time. Finally, several numerical examples are given to illustrate the theoretical results.     

A comprehensive note on: An economic order quantity with imperfect quality and quantity discounts

Lin [T.Y. Lin, An economic order quantity with imperfect quality and quantity discounts, Appl. Math. Model. 34 (10) (2010) 3158–3165] recently proposed an EOQ model with imperfect quality and quantity discounts, where the lot-splitting shipments policy is adopted. In this note we first rectify the holding cost terms showed in Lin to obtain a new objective function, then resolve the problem and develop an easy to implement algorithm to find the overall optimal solutions for the model. Besides, we present a new model for items with imperfect quality, where lot-splitting shipments and different holding costs for good and defective items are considered. The closed-form formulas for determining the optimal ordering and shipping policies are derived. Also, the results are examined analytically and numerically to gain more insights of the solutions.     

The EOQ with defective items and partially permissible delay in payments linked to order quantity derived algebraically

Most researchers established their inventory lot-size models under trade credit financing by assuming that the supplier offers the retailer fully permissible delay in payments and the products received are all non-defective. However, in the real business environment, it often can be observed that the supplier offers the retailer a fully permissible delay in payments only when the order quantity is greater than or equal to the predetermined quantity Q _d . In addition, an arriving order lot usually contains some defective items due to imperfect production processes or other factors. To capture this reality, the paper extends Huang (2007) economic order quantity (EOQ) model with partially permissible delay in payments to consider defective items. We formulate the proposed problem as a profit maximization EOQ model in which the replenishment cycle time is the decision variable. Then we use the arithmetic-geometric mean inequality approach to determine the optimal solution under various situations. An algorithm to obtain the optimal solution is also provided. Finally, the numerical examples and sensitivity analysis are given to illustrate the results.     

关于信用期内含缺陷产品EOQ模型

考虑到在实际中供应链上游供应商提供给下游零售商的信用支付期通常为一个订货周期,建立了缺陷率服从一定分布的缺陷产品在信用支付策略下的最优订货批量模型.模型中允许缺货发生并且以最大期望利润为目标函数,通过分析得到模型最优解.最后给出仿真实验,并且分析了模型参数变化对最优解的影响.     

Note: An application of the EOQ model with nonlinear holding cost to inventory management of perishables

In this note, we consider a variation of the economic order quantity (EOQ) model where cumulative holding cost is a nonlinear function of time. This problem has been studied by Weiss [Weiss, H., 1982. Economic order quantity models with nonlinear holding costs. European Journal of Operational Research 9, 56–60], and we here show how it is an approximation of the optimal order quantity for perishable goods, such as milk, and produce, sold in small to medium size grocery stores where there are delivery surcharges due to infrequent ordering, and managers frequently utilize markdowns to stabilize demand as the product’s expiration date nears. We show how the holding cost curve parameters can be estimated via a regression approach from the product’s usual holding cost (storage plus capital costs), lifetime, and markdown policy. We show in a numerical study that the model provides significant improvement in cost vis-à-vis the classic EOQ model, with a median improvement of 40%. This improvement is more significant for higher daily demand rate, lower holding cost, shorter lifetime, and a markdown policy with steeper discounts.     

Optimal Ordering Policy for Deteriorating Items with Partial Backlogging under Permissible Delay in Payments

In 1985, Goyal developed an Economic order quantity (EOQ) model under conditions of permissible delay in payments. Jamal et al. then generalized Goyal’s model for deteriorating items with completely backlogging. However, they only ran several simulations to indicate that the total relevant cost may be convex. Recently, Teng amended Goyal’s model by considering the difference between unit price and unit cost, and provided an alternative conclusion that it makes economic sense for some retailers to order less quantity and take the benefits of the permissible delay more frequently. However, he did not consider deteriorating items and partial backlogging. In this paper, we establish a general EOQ model for deteriorating items when the supplier offers a permissible delay in payments. For generality, our model allows not only the partial backlogging rate to be related to the waiting time but also the unit selling price to be larger than the unit purchase cost. Consequently, the proposed model includes numerous previous models as special cases. In addition, we mathematically prove that the total relevant cost is strictly pseudo-convex so that the optimal solution exists and is unique. Finally, our computational results reveal six managerial phenomena.     

An EOQ model with process reliability considerations

The classical economic order quantity (EOQ) model assumes that items produced are of perfect quality and that the unit cost of production is independent of demand. However, in realistic situations, product quality is never perfect, but is directly affected by the reliability of the production process. In this paper, we consider an EOQ model with imperfect production process and the unit production cost is directly related to process reliability and inversely related to the demand rate. In addition, a numerical example is given to illustrate the developed model. Sensitivity analysis is also performed and discussed.     

Finding economic order quantities with nonlinear goal programming

This paper applies nonlinear goal programming (NLGP) to obtain the economic order quantity (EOQ) in a multi-item inventory problem. The model demonstrates how the appropriate priority structure can be selected to determine the optimum EOQ. Sensitivity analysis on the weight structure in a priority structure of the goals has been performed to obtain different solutions in the decision-making environment. The ideal solution is the identified among the solutions associated with different weight structures. The minimum ofd ₁ distances from different solutions to the ideal solution identifies the most acceptable solution. The associated weight structure will be the appropriate weight structure according to the decision-making situation. The effectiveness of the NLGP model is demonstrated via an example.     

Optimal inventory policies under decreasing cost functions via geometric programming

In this paper, we establish and analyze two economic order quantity (EOQ) based inventory models under total cost minimization and profit maximization via geometric programming (GP) techniques. Through GP, optimal solutions for both models are found and managerial implications on the optimal policy are determined through bounding and sensitivity analysis. We investigate the effects on the changes in the optimal order quantity and the demand per unit time according to varied parameters by studying optimality conditions. In addition, a comparative analysis between the total cost minimization model and the profit maximization model is conducted. By investigating the error in the optimal order quantity of these two models, several interesting economic implications and managerial insights can be observed.     

Optimal inventory policies for an economic order quantity model with decreasing cost functions

In this paper, three total cost minimization EOQ based inventory problems are modeled and analyzed using geometric programming (GP) techniques. Through GP, optimal solutions for these models are found and sensitivity analysis is performed to investigate the effects of percentage changes in the primal objective function coefficients. The effects on the changes in the optimal order quantity and total cost when different parameters of the problems are changed is also investigated. In addition, a comparative analysis between the total cost minimization models and the basic EOQ model is conducted. By investigating the error in the optimal order quantity and total cost of these models, several interesting economic implications and managerial insights can be observed.     

The impact of dynamic pricing on the economic order decision

This paper analyzes the impact of dynamic pricing on the single product economic order decision of a monopolist retailer. Items are procured from an external supplier according to the economic order quantity (EOQ) model and are sold to customers on a single market without competition following the simple monopolist pricing problem. Coordinated decision making of optimal pricing and ordering is influenced by operating costs – including ordering and inventory holding costs – and the demand rate obtained from a price response function. The retailer is allowed to vary the selling price, either in a fixed number of discrete points in time or continuously. While constant and continuous pricing have received much attention in the literature, problems with a limited number of price changes are rather rare. This paper illustrates the benefit of dynamically changing prices to achieve operational efficiency in the EOQ model, that is to trigger high demand rates when inventories are high. We provide structural properties of the optimal time instants when the price should be changed. Taking into account costs for changes in price, it provides numerical guidance on number, timing, and size of price changes during an order cycle. Numerical examples show that the benefits of dynamic pricing in an EOQ framework can be achieved with only a few price changes and that products being unprofitable under static pricing may become profitable under dynamic pricing.     

An inventory model under two levels of trade credit and limited storage space derived without derivatives

This paper tries to incorporate both Huang’s model [Y.F. Huang, Optimal retailer’s ordering policies in the EOQ model under trade credit financing, J. Oper. Res. Soc. 54 (2003) 1011–1015] and Teng’s model [J.T. Teng, On the economic order quantity under conditions of permissible delay in payments, J. Oper. Res. Soc. 53 (2002) 915–918] by considering the retailer’s storage space limited to reflect the real-life situations. That is, we want to investigate the retailer’s inventory policy under two levels of trade credit and limited storage space. Furthermore, we adopt Teng’s viewpoint [J.T. Teng, On the economic order quantity under conditions of permissible delay in payments, J. Oper. Res. Soc. 53 (2002) 915–918] that the retailer’s unit selling price and the purchasing price per unit are not necessarily equal. Then, an algebraic approach is provided and three easy-to-use theorems are developed to efficiently determine the optimal cycle time. Some previously published results of other researchers can be deduced as special cases. Finally, a numerical example is given to illustrate these theorems and managerial insights are drawn.     

Weibull变质率和短缺量拖后的易变质物品EOQ模型

基于需求和采购价格均为时变的EOQ模型,考虑物品的变质率呈更符合现实情况的三参数Weibull分布,同时考虑短缺量拖后和资金时值对易变质物品库存管理的影响,构建了相应的EOQ模型.应用数学软件Matlab对该库存模型进行仿真计算和主要影响参数的灵敏度分析.结果表明,该模型存在最优解,且各主要影响参数对最优库存控制各有不同程度的影响,资金时值对库存总成本净现值的影响程度要甚于短缺量拖后的影响,故在制定科学的库存策略时资金时值需要更加关注.     

An economic order quantity model for deteriorating items with partially permissible delay in payments linked to order quantity

To attract more sales suppliers frequently offer a permissible delay in payments if the retailer orders more than or equal to a predetermined quantity W. In this paper, we generalize [Goyal, S.K., 1985. EOQ under conditions of permissible delay in payments. Journal of the Operational Research Society 36, 335–338] economic order quantity (EOQ) model with permissible delay in payment to reflect the following real-world situations: (1) the retailer’s selling price per unit is significantly higher than unit purchase price, (2) the interest rate charged by a bank is not necessarily higher than the retailer’s investment return rate, (3) many items such as fruits and vegetables deteriorate continuously, and (4) the supplier may offer a partial permissible delay in payments even if the order quantity is less than W. We then establish the proper mathematical model, and derive several theoretical results to determine the optimal solution under various situations and use two approaches to solve this complex inventory problem. Finally, a numerical example is given to illustrate the theoretical results.