气囊抛光工艺参数的正交实验分析

针对平面光学零件,以抛光去除率和表面粗糙度为考核指标,应用正交试验法分析了气囊抛光过程中的主要工艺参数,包括抛光工具气囊的压缩量、气囊转速、气囊内部充气压力、抛光液的浓度对抛光去除效率和表面粗糙度的影响规律。结合气囊抛光的抛光机理对其进行了分析,根据实验结果对工艺参数进行了优化,并进行了综合参数的气囊抛光加工实验,获得了超精密光滑的表面。     

球面光学零件气囊抛光工艺参数优化的研究

针对球面光学零件,采用气囊抛光方法对其进行加工,以正交实验为实验方法,以球面光学零件材料去除率和表面粗糙度为目标,研究了5个主要影响因素(气囊压缩量、气囊转速、内部压力、抛光液浓度和工件曲率半径)对材料去除率和表面粗糙度的影响程度,并根据实验结果优选工艺参数,找出影响材料去除率和表面粗糙度的工艺参数优化组合。以去除率和表面粗糙度为目标工艺参数,在优选后的结果指导下,根据优选后的工艺参数,以控制表面粗糙度为目标,采用离散进动方式抛光球面光学零件,可获得超精密的光滑表面。     

抛光工艺参数对熔石英元件低频面形精度的影响

根据工件与抛光盘的相对运动关系及熔石英元件抛光加工材料去除模型,系统分析了转速比和偏心距等参数对材料去除函数的影响。通过理论分析和抛光加工实验,研究了不同工艺参数对低频段面形精度的影响规律。利用高分辨率检测仪器对熔石英元件低频面形误差进行了检测,优选出较佳的抛光工艺参数组合,并进行了相应的实验验证,提出了提高光学元件抛光加工低频面形质量的相应措施。     

抛光工艺参数对熔石英元件低频面形精度的影响

根据工件与抛光盘的相对运动关系及熔石英元件抛光加工材料去除模型,系统分析了转速比和偏心距等参数对材料去除函数的影响。通过理论分析和抛光加工实验,研究了不同工艺参数对低频段面形精度的影响规律。利用高分辨率检测仪器对熔石英元件低频面形误差进行了检测,优选出较佳的抛光工艺参数组合,并进行了相应的实验验证,提出了提高光学元件抛光加工低频面形质量的相应措施。     

熔石英元件抛光表面的亚表面损伤研究

通过结合HF酸洗和微分干涉差显微成像对两组抛光元件的亚表面损伤进行直接观测和分析。结果显示微分干涉差显微成像相比于传统的明场成像具有更好的分辨率,可以更有效检测HF酸洗后暴露的各种浅塑性亚表面损伤。对两组抛光元件的亚表面损伤的对比分析发现熔石英元件在抛光中会产生大量的亚表面损伤,这些亚表面损伤绝大多数是浅塑性的划痕和坑,仅有少量的脆性断裂损伤,较大的抛光颗粒会产生更多更严重的亚表面损伤,并且这些亚表面损伤被表面沉积层所掩盖,表面粗糙度不能反映亚表面损伤的严重程度。     

Subsurface defect characterization and laser-induced damage performance of fused silica optics polished with colloidal silica and ceria

This paper mainly focuses on the influence of colloidal silica polishing on the damage performance of fused silica optics. In this paper, nanometer sized colloidal silica and micron sized ceria are used to polish fused silica optics. The colloidal silica polished samples and ceria polished samples exhibit that the root-mean-squared(RMS) average surface roughness values are 0.7 nm and 1.0 nm, respectively. The subsurface defects and damage performance of the polished optics are analyzed and discussed. It is revealed that colloidal silica polishing will introduce much fewer absorptive contaminant elements and subsurface damages especially no trailing indentation fracture. The 355-nm laser damage test reveals that each of the fused silica samples polished with colloidal silica has a much higher damage threshold and lower damage density than ceria polished samples. Colloidal silica polishing is potential in manufacturing high power laser optics.     

Function of liquid and tool wear in ultrasonic bound-abrasive polishing of fused silica with different polishing tools

The recently proposed fixed-abrasive polishing process was revisited, but this paper focuses mainly on the potential influence of various liquids and the different kinds of pellets on the polishing process as well as the wear of pellet in ultrasonic assisted and conventional processes. The results show that using liquids is helpful in improving surface quality and lowering surface roughness. In particular, the surface roughness is improved sharply for pore-free pellet, from >80 nm to <1 nm (avg.) and the polishing process smoothly proceed that otherwise will hardly progress without liquids. However, the liquids do not necessarily always improve polishing process. There is an optimal volume for a specific polishing process. Moreover, the wear of pellet was also evaluated as well. The results suggest that applying ultrasonics can effectively alleviate the wear loss of pellet and increase the “G-ratio” of polishing process.     

Correlation of polishing-induced shallow subsurface damages with laser-induced gray haze damages in fused silica optics

Laser-induced damage in fused silica optics greatly restricts the performances of laser facilities. Gray haze damage,which is always initiated on ceria polished optics, is one of the most important damage morphologies in fused silica optics.In this paper, the laser-induced gray haze damages of four fused silica samples polished with CeO_2, Al_2O_3, ZrO_2, and colloidal silica slurries are investigated. Four samples all present gray haze damages with much different damage densities.Then, the polishing-induced contaminant and subsurface damages in four samples are analyzed. The results reveal that the gray haze damages could be initiated on the samples without Ce contaminant and are inclined to show a tight correlation with the shallow subsurface damages.     

CO_2激光预处理参数对石英基片表面粗糙度的影响

为研究CO2激光预处理参数对熔石英基片表面粗糙度的影响,采用频率为100 Hz,光斑面积为1 mm2的CO2激光对理想的熔石英基片进行辐照处理,根据处理后基片表面微观形貌特征将修复程度分别定义为轻度、中度和重度修复,并对3种修复程度下基片的表面粗糙度值进行了统计。研究了不同脉冲作用时间和不同占空比(激光功率)的激光束单点单次辐照基片后的表面粗糙度。结果表明:石英基片的表面粗糙度均方根值和处理造成的凹陷深度均随脉冲作用时间和功率的增加逐渐变大;均方根值的增幅逐渐增加,凹陷深度的增幅逐渐减小。     

Xe离子束辐照硼硅酸盐玻璃和石英玻璃效应对比研究

玻璃固化体作为放射性废物地质处置的第一道安全屏障,它的耐辐照性能研究至关重要.玻璃固化体主要网络结构硅氧四面体与石英玻璃的硅氧四面体是一致的,所以这里用石英玻璃代替玻璃固化体作为研究对象.本文采用Xe离子在相同条件下辐照石英玻璃和硼硅酸盐玻璃.利用纳米压痕技术和椭圆偏振仪表征了辐照前后样品的硬度、模量以及折射率的变化情况.结果表明:硼硅酸盐玻璃和石英玻璃的硬度均随着辐照剂量的增大而减小,硼硅酸盐玻璃的模量随着辐照剂量的增大而减小;石英玻璃的模量随着辐照剂量的增大而增大.模量的变化可能和密度的变化有关,这点与折射率的结果相符.     

三倍频熔石英激光损伤的吸收前驱体

 在三倍频熔石英激光损伤研究中,吸收前驱体的存在是造成熔石英材料表面损伤阈值远低于体损伤阈值的主要原因。以吸收作为主线,建立吸收前驱体引起的熔石英表面损伤模型,并讨论吸收前驱体与熔石英表面损伤的联系。针对金属元素微粒残留理论模拟了激光辐照过程中微粒周围温度场的变化,结果表明在脉冲时间内微粒周围温度很快到达损伤判据所给出的临界温度,通过激光损伤实验,证实吸收性微粒含量与损伤密度有密切联系。针对亚表面裂纹,建立一维模型计算受激后裂纹表面附近自由电子密度分布。计算结果和实验结果均表明：金属元素微粒和亚表面裂纹是熔石英激光损伤中重要的吸收前驱体,金属元素微粒对激光能量的吸收致使周围材料温度在脉冲时间内达到损伤判据温度2 000 K;受激后裂纹表面的自由电子密度达到1021 cm-3的水平,可导致对后续激光的强烈吸收;两种吸收前驱体极大降低了熔石英材料的表面抗损伤性能。     

大口径激光玻璃环抛光学沥青抛光胶

研制了四种不同沥青和松香含量的光学沥青抛光胶,对其形貌、针入度、玻璃化转变温度、软化点和粘度等参量进行了表征。从组成和结构分析了抛光胶三种物理状态变化原因,将玻璃化转变温度和软化点作为其临界转变温度。实验研究了四种抛光胶对大口径激光玻璃的抛光效果,发现抛光胶中沥青和松香的质量分数分别为30%和70%时,抛光效果比较理想,在像散和表面疵病控制方面能够满足要求,可作为大口径激光玻璃抛光专用胶。     

CO2激光预处理参数对石英基片表面粗糙度的影响

为研究CO2激光预处理参数对熔石英基片表面粗糙度的影响,采用频率为100 Hz,光斑面积为1 mm2的CO2激光对理想的熔石英基片进行辐照处理,根据处理后基片表面微观形貌特征将修复程度分别定义为轻度、中度和重度修复,并对3种修复程度下基片的表面粗糙度值进行了统计。研究了不同脉冲作用时间和不同占空比（激光功率）的激光束单点单次辐照基片后的表面粗糙度。结果表明：石英基片的表面粗糙度均方根值和处理造成的凹陷深度均随脉冲作用时间和功率的增加逐渐变大;均方根值的增幅逐渐增加,凹陷深度的增幅逐渐减小。