Low temperature processing of dense samarium-doped CeO<Subscript>2</Subscript> ceramics: sintering and intermediate temperature ionic conductivity

Samarium-doped Ceria powders for solid electrolyte ceramics were synthesized by a combustion process. Cerium nitrate and samarium nitrate were used as the starting materials, and glycine was used as fuel. Decomposition of unburned nitrogen and carbon residues was investigated by simultaneous thermogravimetry analysis and differential thermal analysis experiments. The X-ray diffraction results showed that the single-phase fluorite structure forms at a relatively low calcination temperature of 800 °C. X-rays patterns of the SDC powders revealed that the crystallite size of the powders increases with increasing calcination temperature. The sintering behavior results showed that more than 96% of the relative density is obtained for powders sintered at 1,100 °C for 8 h. The alternating current impedance spectroscopy results showed that the SDC15 sample sintered at 1,100 °C has ionic conductivity of 0.015 Scm⁻¹at 650 °C in air. The present work results have indicated that glycine–nitrate route is a relatively low-temperature preparation technique to synthesize SDC powders with a high sinterability and a good ionic conductivity. Paper presented at the Third International Conference on Ionic Devices (ICID 2006), Chennai, Tamilnadu, India, Dec. 7–9, 2006.     

Small angle neutron scattering study of pore microstructure in ceria compacts

Ceria powders were prepared by gel combustion process using cerium nitrate and hitherto unexplored amino acids such as aspartic acid, arginine and valine as fuels. The powders have been characterized by X-ray and laser diffraction. Cold pressed compacts of these powders have been sintered at 1250°C for 2 h. Internal pore microstructure of the sintered compacts has been investigated by small angle neutron scattering (SANS) over a scattering wave vector q range of 0.003–0.17 nm⁻¹. The SANS profiles indicate surface fractal morphology of the pore space with fractal dimensionality lying between 2.70 and 2.76.      

Dielectric properties of Bi<Subscript>2</Subscript>PbNb<Subscript>2</Subscript>O<Subscript>9</Subscript> ceramics prepared by different techniques

Different techniques for the synthesis of Bi₂PbNb₂O₉, namely the mixed oxide technique, molten salt synthesis, hydrothermal synthesis, co-precipitation and the tartaric acid gel method were investigated and the results on the dielectric properties are reported. The heat-treatment of the precursor powders was the same for all precursor powders. Sintering at 1040 °C under ambient pressure resulted in polycrystalline specimens, while hot-forging at 1040 °C with a pressure of 20 MPa produced c-axis aligned samples. Phase composition and crystallite orientation of the sintered bodies were analyzed by X-ray diffraction. Single-phase material was obtained in all cases. Hot-forging not only yielded c-axis orientation, but also increased the relative densities above 99.4%. The relative permittivity decreased for c-axis oriented material compared to polycrystalline ceramics. Values for the relative permittivity for the hot-forged specimens at 100 °C at 100 kHz varied between 165 and 250, depending on the fabrication method. The Curie temperature for the c-axis aligned samples was 568 °C, independent of the nature of the precursor powders. PACS 77.22.-d; 77.84.-s     

Spherical shape BaO-ZnO-B<Subscript>2</Subscript>O<Subscript>3</Subscript>-SiO<Subscript>2</Subscript> glass powders prepared by spray pyrolysis

Fine-sized BaO-ZnO-B₂O₃-SiO₂ (BZBS) glass powders were directly prepared by high temperature spray pyrolysis. The hollow glass powders prepared at low preparation temperature of 1000 °C had a low density of 2.65 g/cm³. However, the densities of the BZBS powders obtained at preparation temperatures of 1200 and 1400 °C were each 3.92 and 4.13 g/cm³. The mean size of the BZBS glass powders prepared by spray pyrolysis at preparation temperature of 1400 °C was 0.98 μm. The glass transition temperature (T_g) of the prepared BZBS glass powders was 518.9 °C. The dielectric layers formed from the prepared BZBS glass powders with a dense structure had a clean surface and a dense inner structure without voids at the firing temperature of 580 °C. The transparencies of the dielectric layers formed from the prepared BZBS glass powders were higher than 90% within the visible range. PACS 42.70.Ce; 85.60.Pg; 71.55.Jv     

Effect of calcination conditions on lithium conductivity in Li<Subscript>1.3</Subscript>Ti<Subscript>1.7</Subscript>Al<Subscript>0.3</Subscript>(PO<Subscript>4</Subscript>)<Subscript>3</Subscript> prepared by sol-gel route

In order to study the influence of powder calcination temperature on lithium ion conductivity, synthesized Li_1.3Ti_1.7Al_0.3(PO₄)₃ (LATP) was calcined at temperatures between 750 and 900 °C. The shape and size of the particles were characterized employing scanning electron microscopy (SEM), and specific surface area of the obtained powder was measured. The crystallinity grade of different heat-treated powders was calculated from XRD spectra. Posteriorly, all powders were sintered at 1100 °C employing field-assisted sintering (SPS), and the electrical properties were correlated to the calcination conditions. The highest ionic conductivity was observed for samples made out of powders calcined at 900 °C.     

Microstructural interpretation of conductivity and dielectric response of Ce<Subscript>0.9</Subscript>Eu<Subscript>0.1</Subscript>O<Subscript>1.95</Subscript> oxygen ion conductors

This work focuses on the structure property co-relation study of Eu³⁺-doped ceria nanomaterials prepared through citrate auto-ignition process and sintered at three different temperatures. The microstructure and dielectric properties were found to be affected by the sintering temperature. The particle size was found to play a major role to the migration of charge carriers in the samples. The dielectric constant has been found to control the formation of dopant-vacancy interaction though columbic interaction in defect pair (Eu′_Ce – V_o ^??)^? and neutral trimers (Eu′_Ce – V_o ^?? – Eu′_Ce). The sample sintered at 800 °C shows the lowest value of lattice parameter due to the highest value of dopant-vacancy interaction. The migration energy for oxygen vacancy conduction was found to increase with particle size that reduces the ionic conductivity values. The rate of hopping was found to decrease due to blocking of charge-carrier diffusion due to the growth of particle.     

Novel nanocomposite membranes based on polybenzimidazole and Fe<Subscript>2</Subscript>TiO<Subscript>5</Subscript> nanoparticles for proton exchange membrane fuel cells

In this work, Fe₂TiO₅ nanoparticles were used for improving the proton conductivity, and water and acid uptake of polybenzimidazole (PBI)-based proton exchange membranes. The nanocomposite membranes have been prepared using different amounts of Fe₂TiO₅ nanoparticles and dispersed into a PBI membrane with the solution-casting method. The prepared membranes were then physico-chemically and electrochemically characterized for use as electrolytes in high-temperature PEMFCs. The PBI/Fe₂TiO₅ membranes (PFT) showed a higher acid uptake and proton conductivity compared with the pure PBI membranes. The highest acid uptake (156 %) and proton conductivity (78 mS/cm at 180 °C) were observed for the PBI nanocomposite membranes containing 4 wt% of Fe₂TiO₅ nanoparticles (PFT₄). The PFT₄ composite membrane showed 380 mW/cm² power density and 760 mA/cm² current density in 0.5 V at 180 °C at dry condition. The above results indicated that the PFT₄ nanocomposite membranes could be utilized as proton exchange membranes for high-temperature fuel cells.     

Nanocrystalline CaCu<Subscript>3</Subscript>Ti<Subscript>4</Subscript>O<Subscript>12</Subscript> powders prepared by egg white solution route: synthesis,characterization and its giant dielectric properties

Nanocrystalline CaCu₃Ti₄O₁₂ powders with particle sizes of 50–90 nm were synthesized by a simple method using Ca(NO₃)₂·4H₂O, Cu(NO₃)₂·4H₂O, titanium(diisoproproxide) bis(2,4-pentanedionate) and freshly extracted egg white (ovalbumin) in aqueous medium. The synthesized precursor was characterized by TG-DTA to determine the thermal decomposition and crystallization temperature which was found to be at above 400 °C. The precursor was calcined at 700 and 800 °C in air for 8 h to obtain nanocrystalline powders of CaCu₃Ti₄O₁₂. The calcined CaCu₃Ti₄O₁₂ powders were characterized by XRD, FTIR, SEM and TEM. Sintering of the powders was conducted in air at 1100 °C for 16 h. The XRD results indicated that all sintered samples have a typical perovskite CaCu₃Ti₄O₁₂ structure and a small amount of CuO, although the sintered sample of the 700 °C calcined powders contained some amount of CaTiO₃. SEM micrographs showed the average grain sizes of 12.0±7.8 and 15.5±8.9 μm for the sintered CaCu₃Ti₄O₁₂ ceramics prepared using the CaCu₃Ti₄O₁₂ powders calcined at 700 and 800 °C, respectively. The sintered samples exhibit a giant dielectric constant, ε^′ of ∼ 1.5–5×10⁴. The dielectric behavior of both samples exhibits Debye-like relaxation, and can be explained based on a Maxwell–Wagner model. PACS 77.22.Gm; 81.05.Je; 81.07.Wx; 81.20.Ev     

Effect of alloying contents and processing factors on the microstructure and homogenization of Si alloyed Cr–Mo sintered steels

Fe–Si alloys are of significant commercial and academic interests, due to the large diversity of their physical properties. In practice, alloy powders are unsuitable because of their hardness, poor compactibility and resulting excessive tool wear. Therefore the powder mixture route is suitable as alloying technique. The properties of the Fe–Si sintered materials depend strongly on the influence of the element Si and content of it, which influence mainly the compactibility and the sintering behaviour as well as sintering parameters such as the optimum temperature. In this study, Cr–Mo prealloyed steel powders with different Si contents were prepared by powder mixture route. Mixed powders compacted under pressing pressure of 600 MPa, and then sintered at 1120 and 1250 °C. It was found out that in Si alloyed Cr–Mo steels sintered at higher temperatures such as 1250 °C, an intermediate liquid phase appeared and caused extreme shrinkage and distortion, but strongly accelerated sintering and had a beneficial effect also on homogenization.     

Synthesis of submicron CaZrO<Subscript>3</Subscript> in combustion reactions

Submicron CaZrO₃ powder is obtained in combustion reactions (solution combustion synthesis—SCS) with glycine. It is found that SCS reduces the sintering temperature of CaZrO₃ powders. The dielectric properties of calcium zirconate ceramics are studied by the electrochemical impedance method. It is shown that a ceramics of powders obtained by the SCS method has high dielectric characteristics.     

Investigation on the electrochemical performances of Li<Subscript>4</Subscript>Mn<Subscript>5</Subscript>O<Subscript>12</Subscript> for battery applications

In this study, well-crystallized Li₄Mn₅O₁₂ powder was synthesized by a self-propagating combustion method using citric acid as a reducing agent. Various conditions were studied in order to find the optimal conditions for the synthesis of pure Li₄Mn₅O₁₂. The precursor obtained was then annealed at different temperatures for 24 h in a furnace. X-ray diffraction results showed that Li₄Mn₅O₁₂ crystallite is stable at relatively low temperature of 400 °C but decompose to spinel LiMn₂O₄ and monoclinic Li₂MnO₃ at temperatures higher than 500 °C. The prepared samples were also characterized by FESEM and charge-discharge tests. The result showed that the specific capacity of 70.7 mAh/g was obtained within potential range of 4.2 to 2.5 V at constant current of 1.0 mA. The electrochemical performances of Li₄Mn₅O₁₂ material was further discussed in this paper.     

Thermal degradation of proton conductors BayM1–xYx O3–δ (M=Zr, Ce)(M=Zr, Ce)

We optimize the preparation of BZY20 and BCY10 by a wet chemistry route (the polyacrylamide gel process) and mixed oxide route, respectively. For both materials, the purity of powders drastically depends on the annealing conditions of the raw materials. Pure BZY20 powder can be prepared at 1250 °C while, for pure BCY10, completion of the reaction is achieved if the raw powder is pressed. After polishing the surface and crushing the bulk of the pellet annealed at 1425 °C, pure powder of BCY10 is obtained. Water uptake measurement is leading to values corresponding to an almost complete filling of the oxygen vacancies. Furthermore, we check the sample degradation during sintering of pellets from pure BCY10 and BZY20 powder. Dense ceramic of pure material can be prepared after sintering at 1500 °C for 10 h. Above this temperature, a degradation of the pellets both in the surface and the bulk occurs. This paper points out the difficulties in preparing pure Ba_yM_1−xY_x O_3–δ (M=Zr, Ce) for use in electrical characterization or functional for fuel cell technology studies.     

Search for new oxide-ion conducting materials in the ceria family of oxides

We have adopted a modified combustion route, namely, a mixed fuel process (MFP) to prepare a novel series of nano-crystalline single- and multiple-doped ceria compositions with controlled powder characteristics, large surface area, finer particle size, high sinterability, and high oxide ion conductivity at intermediate temperatures (500–700 °C). Using the mixed fuel process, we have prepared nano-particles of single- and multiple-doped ceria powders with dopants such as Ca, Gd, and Sm and a suitable combination of the same. In the pursuit for identifying new oxide-ion-conducting materials in this family of oxides, we have pursued the idea of co-doping effect on the single doped compositions with proper introduction of a second dopant. Effect of these dopants on the thermal decomposition and physico–chemical characteristics of the precursor and the powders prepared thereby were studied in detail. Finally, the effects of multiple co-doping on the microstructural and electrical properties were compared to understand the origin of the effect of dopant characteristics on the oxide ion conductivity of Ce_1−x M _x O₂ solid solutions. Our experimental results established unequivocally that co-doping is very effective in identifying new materials with remarkably high ionic conductivity with substantial reduction in the cost for technological applications. Among the studied compositions, the maximum conductivity with minimum activation energy was observed for the triply co-doped CCGS composition (; E _a = 0.56 eV), which is much higher compared to the conductivity exhibited by most of the reported co-doped ceria compositions. In conclusion, an effective way to improve the oxide ion conductivity of ceria-based oxides by proper choice of dopants and co-doping is achieved.     

Structural and Near-Infrared Properties of Nd<Superscript>3+</Superscript> Activated Lu<Subscript>3</Subscript>NbO<Subscript>7</Subscript> Phosphor

Undoped and Nd³⁺ doped lutetium niobate phases have been prepared by a conventional solid state reaction method using lutetium acetate and niobium oxide at 1250 °C for 6 h. X-ray diffraction patterns of the 6 mol% Lu₃NbO₇ sample exhibited a cubic fluorite single phase. Phase structure exhibited interesting crystallization behaviour depending on increasing Nd³⁺ concentration which led to a Lu₃NbO₇ single phase formation during the heat treatment process. SEM investigations were also in agreement with the XRD results. Morphologies of Nd³⁺ doped lutetium niobate powders exhibited oval like shapes and grain sizes varied between 0.3 and 5 μm. Near-infrared luminescence properties of Nd³⁺ doped Lu₃NbO₇ were also studied. 1.06 μm laser transition characteristics of Nd³⁺ doped lutetium niobate have been observed. Concentration quenching phenomenon was not detected depending on increasing Nd³⁺ doping concentrations at room temperature.     

Effect of carbon coating on electrochemical performance of LiFePO<Subscript>4</Subscript> cathode material for Li-ion battery

Pristine LiFePO₄ (LFP) and carbon-coated LiFePO₄ (LFP/C) are synthesized by sol-gel process using citric acid as a carbon precursor. LFP/C is prepared with three different stoichiometric ratios of metal ions and citric acid, namely 1:0.5, 1:1, and 1:2. Prepared LFP and LFP/C powder samples are characterized by X-ray diffractometer, field emission scanning electron microscope, transmission electron microscope, and Raman spectrophotometer. Electrochemical performances of pristine and carbon-coated LFP are investigated by charge-discharge and cyclic voltammetry technique. The results show that LFP/C (1:1) with an optimum thickness of 4.2 nm and higher graphitic carbon coating has the highest discharge capacity of 148.2 mA h g^?1 at 0.1 C rate and 113.1 mA h g^?1 at a high rate of 5 C among all four samples prepared. The sample LFP/C (1:1) shows 96% capacity retention after 300 cycles at 1 C rate. The decrease in discharge capacity (141.4and 105.9 mA h g^?1 at 0.1 and 5 C, respectively) is observed for the sample LFP/C (1:2). Whereas, pristine LFP shows the lowest discharge capacity of 111.1 mA h g^?1 at 0.1 C and capacity was decreased very fast and work only up to 147 cycles. Moreover, cyclic voltammetry has also revealed the lowest polarization of 0.19 V for LFP/C (1:1) and the highest 0.4 V for pristine LFP.     

Synthesis, characterization and applications of nanostructural/nanodimensional metal oxides

Molybdenum oxide nanorods (MOx-NR) and vanadium oxide nanotubes (VOx-NT) have been prepared using MoO₃ and V₂O₅ powders as precursors and hexadecylamine as surfactant via hydrothermal route. Porous nanocrystalline MgO powder has been prepared by a simple and instantaneous solution combustion process using corresponding magnesium nitrate as oxidizer and glycine as fuel. The compounds are characterized by XRD, TG-DTA, SEM, TEM, surface area and porosity measurements. Because of the porous nature having large surface area (107 m²/g) with nanodimension (12-23 nm), MgO powder has been successfully employed as defluoridizing agent for the removal of fluoride (75%) in ground water     

Structural and dielectric characterization of Sr substituted Ba(Zr,Ti)O<Subscript>3</Subscript> based functional materials

Single phase Sr substituted BaZr_0.1Ti_0.9O₃ (also known as BZT) ceramics with a formula Ba_1-xSr_xZr_0.1Ti_0.9O₃ (x=0.10, 0.20, 0.30, 0.40 and 0.50) are prepared using a solid state reaction of mixed oxides at 1250 °C for 15 h. Analysis of XRD patterns of the ceramic powders show that Sr substitutes into Ba sites and reduces the lattice parameter. The powders are sintered at 1600 °C for 6 h to investigate the microstructure and functional properties. It is found that strontium substitution significantly modifies the microstructure and greatly influences the dielectric properties. The increase in Sr content reduces the ceramic grain size and results in spherical grains. With an increase in Sr content, the Curie temperature is lowered, and the relative permittivity maximum is increased and broadened. In Ba_1-xSr_xZr_0.1Ti_0.9O₃ with x=0.30, the relative permittivity reached a maximum of 26600 and with further increase of Sr content, the relative permittivity is lowered and the phase transition is found to be broad and diffused. The ferroelectric hysteresis characteristics are discussed in detail. PACS 77.84.-s; 77.80.Bh; 77.22.Ch; 77.84.Dy; 77.22.-d     

Synthesis and characterization of nanocrystalline MgAl2O4 spinel by polymerized complex method

Ultrafine MgAl₂O₄ powder has been synthesized by a polymerized complex method. Heating of a precursor solution containing citric acid (CA), ethylene glycol (EG) and Mg and Al salts with a molar ratio of Mg/Al/CA/EG=1/2/8/32 at 180°C produced a transparent polymeric gel, which have been characterized by FT-IR spectroscopy and TG/DTA. The organic fraction was removed by controlled thermal treatments (350–1200°C) whereby the bimetallic oxide was formed. XRD analysis showed the presence of MgAl₂O₄ at 600°C. TEM observation showed that the spherical nanosized powders with good uniformity was obtained. Furthermore, these powders showed excellent sinterability, relative density up to 99.8% was achieved when sintered at 1550°C for 3 h in air without any sintering additive.     

A new sol-gel synthesis of Mn<Subscript>3</Subscript>O<Subscript>4</Subscript> oxide and its electrochemical behavior in alkaline medium

In this investigation, Mn₃O₄ spinel-type oxide was synthesized at low temperature using the Pechini process. We employed a sol-gel route, in which a solution of Mn(II) in a mixture of citric acid and ethylene glycol was heated to form a polymeric precursor, followed by annealing at lower temperature. The oxide obtained was identified by X-ray diffraction, scanning electron spectroscopy, and Raman spectroscopy. The results revealed that the formation of Mn₃O₄ hausmannite structure with a minor secondary phase of MnSO₄ occurred at or above 280 °C. The sample powder consisted of fine grains with homogeneous morphology and an average size close to 1 μm was obtained. This new preparation procedure yielded an electrode oxide which appears to be a promising cathode material for fuel cells and metal-air batteries.     

Low-temperature synthesis of nanocrystalline β-dicalcium silicate with high specific surface area

β-Dicalcium silicate (β-Ca₂SiO₄) was synthesized for the first time by a simple solution combustion method using citric acid as fuel. The influence of calcination temperature on the average crystallite size, specific surface area and morphology of the powders were investigated by X-ray diffraction technique (XRD), scanning electron microscopy (SEM) and N₂ adsorption measurements (BET). The results showed that the increase of calcination temperature from 650°C to 1100°C resulted in larger crystallite size and lower specific surface area of β-Ca₂SiO₄. The highest specific surface area could reach as high as 26.7 m²/g when the as-burnt powders were calcined at 650°C.