Degradation of poly(ethylene terephthalate)/clay nanocomposites during melt extrusion: Effect of clay catalysis and chain extension

Organoclays with various contents of hydroxyl groups and absorbed ammonium were prepared and compounded with poly(ethylene terephthalate) (PET), forming PET/clay nanocomposites via melt extrusion. Dilute solution viscosity techniques were used to evaluate the level of molecular weight of PET/clay nanocomposites. Actually, a significant reduction in PET molecular weight was observed. The level of degradation depended on both the clay structure and surfactant chemistry in organoclays. The composites, based on clay with larger amount of hydroxyl groups on the edge of clay platelets, experienced much more degradation, because the hydroxyl groups acted as Brønsted acidic sites to accelerate polymer degradation. Furthermore, organoclays with different amounts of absorbed ammonium led to different extents of polymer degradation, depending upon the acidic sites produced by the Hofmann elimination reaction of ammonium. In addition, the composite with better clay dispersion state, which was considered as an increasing amount of clay surface and ammonium exposed to the PET matrix, experienced polymer degradation more seriously. To compensate for polymer degradation during melt extrusion, pyromellitic dianhydride (PMDA) was used as chain extender to increase the intrinsic viscosity of polymer matrix; more importantly, the addition of PMDA had little influence on the clay exfoliation state in PET/clay nanocomposites.     

A X-ray photoelectron spectroscopy study of HDTMAB distribution within organoclays

X-ray photoelectron spectroscopy (XPS) in combination with X-ray diffraction (XRD) and high-resolution thermogravimetric analysis (HRTG) has been used to investigate the surfactant distribution within the organoclays prepared at different surfactant concentrations. This study demonstrates that the surfactant distribution within the organoclays depends strongly on the surfactant loadings. In the organoclays prepared at relative low surfactant concentrations, the surfactant cations mainly locate in the clay interlayer, whereas the surfactants occupy both the clay interlayer space and the interparticle pores in the organoclays prepared at high surfactant concentrations. This is in accordance with the dramatic pore volume decrease of organoclays compared to those of starting clays. XPS survey scans show that, at low surfactant concentration (<1.0 CEC), the ion exchange between Na⁺ and HDTMA⁺ is dominant, whereas both cations and ion pairs occur in the organoclays prepared at high concentrations (>1.0 CEC). High-resolution XPS spectra show that the modification of clay with surfactants has prominent influences on the binding energies of the atoms in both clays and surfactants, and nitrogen is the most sensitive to the surfactant distribution within the organoclays.     

Synthesis of polymer/Laponite nanocomposite latex particles via emulsion polymerization using silylated and cation-exchanged Laponite clay platelets

We report the synthesis and characterization of polymer/Laponite nanocomposite latex particles through emulsion polymerization using organically modified Laponite clay platelets as seeds. Two approaches were adopted for the organic modification of Laponite. The first one is based on the grafting of either γ-methacryloyloxy propyl dimethyl-methoxysilane (γ-MPDES) or γ-methacryloyloxy propyl triethoxysilane (γ-MPTES) on the clay edges. The other strategy consists in exchanging the clay interlayer sodium ions by either a free radical initiator, 2,2-azobis(2-methyl propionamidine)hydrochloride (AIBA) or a cationic vinyl monomer, 2-(methacryloyloxy)ethyl trimethyl ammonium chloride (MADQUAT). The grafting was characterized both qualitatively using FTIR and quantitatively using elemental analysis or UV analysis. The results show that the degree of functionalization depends on the nature of the organic modifier. Before performing the emulsion polymerization reaction, the functionalized clay platelets were successfully dispersed in water. Nanocomposite latexes were then synthesized using a mixture of styrene (Styr) and butyl acrylate (BA) and sodium dodecyl sulphate (SDS) as anionic surfactant. An important result of the present work is that clay redispersion in water is a key step of the overall process. The larger the size of the clay aggregates, the poorer the stability of the resulting latex suspension. The morphology and mechanism of formation of the nanocomposite particles are discussed.     

Adsorption of p-nitrophenol on organoclays

In this study, organoclays were prepared through ion exchange of a single cationic surfactant, hexadecyltrimethylammonium bromide and characterised by a range of methods including X-ray diffraction (XRD) and thermogravimetric analysis. Changes in the surface properties of montmorillonite and the organoclays were observed and the basal spacings of organoclays with and without p-nitrophenol were determined using XRD. The thermal stability of both organoclays were measured using thermogravimetry. As the surfactant loading increased, the expanded basal spacings were observed, and different molecular configurations of surfactant were identified. When the surfactant loading exceeded 1.0 CEC, surfactant molecules tend to adsorb strongly on the clay surface and this resulted in increased affinity to organic compounds. The adsorbed p-nitrophenol and the surfactant decomposed simultaneously. Hence, the surfactant molecules and adsorbed p-nitrophenol are important in determining the thermal stabilities of organoclays. This study enhances the understanding of the structure and adsorption properties of organoclays and has further implications for the application of organoclays as filter materials for the removal of organic pollutants in aqueous solutions.     

Effects of organoclays on morphology and thermal and rheological properties of polystyrene and poly(methyl methacrylate) blends

Morphology, thermal and rheological properties of polymer‐organoclay composites prepared by melt‐blending of polystyrene (PS), poly(methyl methacrylate) (PMMA), and PS/PMMA blends with Cloisite® organoclays were examined by transmission electron microscopy, small‐angle X‐ray scattering, secondary ion mass spectroscopy, differential scanning calorimetry, and rheological techniques. Organoclay particles were finely dispersed and predominantly delaminated in PMMA‐clay composites, whereas organoclays formed micrometer‐sized aggregates in PS‐clay composites. In PS/PMMA blends, the majority of clay particles was concentrated in the PMMA phase and in the interfacial region between PS and PMMA. Although incompatible PS/PMMA blends remained phase‐separated after being melt‐blended with organoclays, the addition of organoclays resulted in a drastic reduction in the average microdomain sizes (from 1–1.5 μm to ca. 300–500 nm), indicating that organoclays partially compatibilized the immiscible PS/PMMA blends. The effect of surfactant (di‐methyl di‐octadecyl‐ammonia chloride), used in the preparation of organoclays, on the PS/PMMA miscibility was also investigated. The free surfactant was more compatible with PMMA than with PS; the surfactant was concentrated in PMMA and in the interfacial region of the blends. The microdomain size reduction resulting from the addition of organoclays was definitely more significant than that caused by adding the same amount of free surfactant without clay. The effect of organoclays on the rheological properties was insignificant in all tested systems, suggesting weak interactions between the clay particles and the polymer matrix. In the PS system, PMMA, and organoclay the extent of clay exfoliation and the resultant properties are controlled by the compatibility between the polymer matrix and the surfactant rather than by interactions between the polymer and the clay surface. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 44–54, 2003     

Photopolymerization behavior in nanocomposites formed with thiol–acrylate and polymerizable organoclays

Because of the inherent characteristics of the thiol–ene step growth mechanism in preparation of thiol–ene photopolymer clay nanocomposites, the ratio between thiol and ene functional groups at and near the organoclay surfaces may have a significant effect on the polymerization behavior. This study investigates the influence of monomer composition and the type of polymerizable organoclay on thiol–acrylate photopolymerization behavior in preparation of photocurable clay nanocomposite systems. To this end, two types of polymerizable organoclays with acrylate or thiol functional group on the clay surfaces were compared in monomer compositions with different polarity and functionality. Real‐time infrared spectroscopy was used to characterize polymerization behavior in conjunction with photo‐DSC. The degree of clay exfoliation was evaluated using small angle X‐ray scattering and correlated with photopolymerization behavior. Higher chemical compatibility of components induced enhanced clay exfoliation resulting in increase in photopolymerization rate. By affecting the stoichiometric ratio of functional groups in the clay gallery, thiolated organoclays enhance thiol–ene reaction, whereas acrylated organoclays encourage acrylate homopolymerization. In addition, inducing more propagating thiyl radicals on the organoclay surfaces by increasing functionality of thiol monomer also facilitates thiol–ene copolymerization, whereas the increase of acrylate functionality reduces final thiol conversion. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Effect of surfactant adsorbed on encapsulation of fine inorganic powder with soapless emulsion polymerization

The encapsulation of fine inorganic powder was carried out with the soapless emulsion polymerization of methyl methacrylate in water in the presence of the powder, a layer of surfactant being adsorbed. The powder used was titanium dioxide. Surfactants added prior to the polymerization were sodium dodecyl sulfate, dodecyltrimethyl ammonium bromide, and polyoxyethylene sorbitan mono-oleate. The encapsulation state of the powder with polymer was closely related to the amount of surfactant adsorbed on the powder; and an amount of adsorption above a certain value was necessary for uniform encapsulation. Ionic surfactants were more useful than nonionic in the surfactants used, and could be adsorbed utilizing the electrostatic interaction between powder and the ionic end group. The combination of electric charges between the ionic end groups of surfactant and initiator was found to influence the molecular weight of capsulating polymer.     

A site-directed spin-labeling study of surfactants in polymer–clay nanocomposites

Polymer–clay nanocomposites exhibit much improved mechanical, physical, and chemical properties compared to the pure polymer. The interaction of polymer and organically modified silicates is mainly influenced by the surfactant layer in the system. To investigate the structure and dynamics of this surfactant layer, various electron paramagnetic spectroscopy (EPR) techniques were applied. Continuous wave EPR experiments showed a temperature-dependent heterogeneous mobility of the surfactant layer in organoclay as well as a difference in dynamics along the alkyl chain. Intercalation of polystyrene causes a significant slowdown in surfactant dynamics. Electron spin echo envelope modulation indicates a closer contact of the polymer with the mid of the surfactant tail than with the end of the tail. From the obtained data the picture of flatly lying surfactants on clay platelets with a mobility gradient along their alkyl chains can be drawn.     

Preparation of highly exfoliated epoxy/clay nanocomposites by "slurry compounding": process and mechanisms

Epoxy/clay nanocomposites with a high degree of exfoliation were achieved using a so-called "slurry-compounding" process with which the dispersed state of clay in water can be successfully transferred to an epoxy matrix. In this process sodium montmorillonite was first exfoliated and suspended in water. This suspension was further treated with acetone to form a clay-acetone slurry followed by chemical modification using silane. The modified slurry was then mixed extensively with epoxy to form epoxy/nanoclay composites. It has been shown that the morphologies of clay before and after curing are quite similar and the exfoliation process is termed "slurry compounding". Furthermore, the amount of organic modifier used is only 5 wt % of clay, in contrast to conventional organoclays which normally contain at least 25-45 wt % of organic surfactant. The resulting epoxy/nanoclay composites exhibit a high degree of clay exfoliation and a better thermal mechanical property.     

Preparation and characterization of organoclays based on an amphoteric surfactant

The uptake of the amphoteric surfactant, cocamidopropyl betaine (CAB) by a sodium montmorillonite clay was studied with respect to concentration and pH. A series of organoclays was prepared in which the basal spacings were found to depend on both parameters. Adjusting the solution pH during preparation influenced the adoption of either 1.8 or 2.0 nm spacing, whereas the 3.9 nm spacing in the same sample was unaffected. The presence of the carboxyl group in the CAB molecule enabled dispersion of the clay at higher pH by which means pure organoclays of high spacing could be obtained, whereas, without dispersing the clay, mixed populations were obtained. The results indicate the optimum parameters for preparing organoclays of desired spacings for use in clay-reinforced nanocomposites.     

A novel method for preparation of exfoliated UV-curable polymer/clay nanocomposites

The half adduct of isophorone diisocyanate and 2-hydroxyethyl acrylate (IPDI-HEA), as a reactive organic modifier, was used to functionalize Na-montmorillonite (Na-MMT) clay. Unlike the electronic interaction in the conventional cation-exchange method, the driving force for the organic modification came from the chemical reaction between IPDI-HEA and framework hydroxyl groups on the surface of clay. With high degree of organic modification (48%), the d-spacing of clay layer was greatly enlarged to 3.32 nm, and the clay became more organophilic. After in situ photopolymerization among the IPDI-HEA grafted MMT clay, monomers and oligomers, the exfoliated polymer/clay nanocomposites were obtained. X-ray diffraction and transmission electron microscopy were used to detect the structure and morphology of the clay dispersed in the polymer matrix. Compared with the pure polymer materials, the exfoliated polymer/clay nanocomposites exhibited enhancements in mechanical and thermal properties.     

Stabilization of hydroxyl-group-terminated SERS-marker molecules on microAg particles by silanization

Surfactant modified montmorillonitic clays synthesized by ion exchange using the hydrothermal reaction method have been compared using XRD and thermal analysis. X-ray diffraction (XRD) shows the changes in the surface properties of organoclays through expansion with surfactant loading. A polynomial relationship exists between the basal spacing and the CEC loading described by the equation y=0.3232x(2) + 0.2052x+1.2834 with R(2)=0.9955. Different arrangements of the surfactant molecules in the organoclays are inferred from the changes in basal spacings. para-Nitrophenol also causes the expansion of the montmorillonite clay and affects the arrangements of the surfactant molecules within the clay layers. Changes in the surfactant molecular arrangements were analyzed by thermogravimetry. Additional thermal decomposition steps were observed when para-nitrophenol is adsorbed on the organoclay.     

A kinetic investigation of surfactant‐free emulsion polymerization of styrene using laponite clay platelets as stabilizers

We report the kinetics and mechanism of soap‐free emulsion polymerization of styrene using laponite platelets as stabilizers. The polymerization was initiated by potassium persulfate and the latex particles were stabilized by laponite platelets dispersed in water. Laponite adsorption on the polymer particles was enhanced by the addition of poly(ethylene glycol) monomethylether methacrylate (PEGMA). Particle nucleation can be described using the classical homogeneous nucleation mechanism followed by coagulation of unstable precursors. Oligomeric radicals formed in the water phase become insoluble and precipitate on the laponite surface leading to primary precursor particles composed of a few polymer chains and one or several clay platelets. Mature latex particles are then generated by coagulation and growth of the previously formed precursor particles. Both the nucleation and initial aggregation rates increased in the presence of PEGMA. Calorimetric monitoring of the polymerization allowed estimating the heat produced by the reaction and the monomer conversion. Hence, using the monomer material balance, the number of radicals in the polymer particles could be estimated precisely. The average number of radicals per particle, $ \bar n $ , was found to be high in the range 3–6. This result was attributed to strong attractive interactions between the growing radicals and the clay surface. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Preparation of polystyrene latex particles by γ-rays-induced emulsifier-free emulsion polymerization

Monodisperse polystyrene latex particles were prepared by ⁶⁰Co-γ-ray radiation-induced emulsifier-free emulsion polymerization with the use of surfactant monomer at room temperature. The surfactant monomer 10(9)-hydroxyl-9(10)-allyl ether octadecanoic acid (HAEOA) was synthesized and characterized by FT-IR and ¹H-NMR spectra. TEM was used to characterize the polystyrene latex particles. HAEOA acted as not only a comonomer but also a stabilizer to copolymerize with styrene and stabilize the polystyrene latex particles. Kinetics analysis shows that there is no constant rate stage which seems to indicate a droplet nucleation mechanism.     

Effect of Organoclays on Silicate Layer Structures and Thermal Stabilities of in-situ Polymerized Poly(D-lactide)/Clay Nanocomposites

Six kinds of organoclays were prepared through three kinds of polyols (PTMG, PEA and PCL) to investigate the effects of molecular weight and the chemical structure of organifiers. PTMG based organoclays showed higher ion-exchanged fraction than other organoclays and long chain organifier showed better efficiency in ion-exchanged fraction in the case of PTMG based organifiers. From WAXD and TEM analysis, it was confirmed that PTMG based organoclays formed partially exfoliated or fully exfoliated silicate layer structures. PDLA/clay nanocomposites were prepared by in-situ ring-opening polymerization of D-lactide with PTMG based organoclays as macro-initiators in the presence of equimolar Sn(Oct)₂/PPh₃ complex catalysts. The molecular weight of PDLA/clay nanocomposite decreased as increasing the feeding amount of organoclay because organoclay had hydroxyl terminal groups which can initiate the ring-opening polymerization of D-lactide. From TGA analysis, thermal stabilities of PDLA/clay nanocomposites improved with increasing organoclay content. From WAXD and TEM analysis, organoclay which was prepared by high molecular weight of PTMG based organifier was effective on the exfoliation of silicate layers in the in-situ polymerized PDLA/clay nanocomposite.     

Synthesis and characterization of silica/poly (methyl methacrylate) nanocomposite latex particles through emulsion polymerization using a cationic azo initiator

Following a previous work (J. L. Luna-Xavier et al., Colloid Polym. Sci.279, 947 (2001)), silica-poly (methyl methacrylate) (PMMA) nanocomposite latex particles have been synthesized in emulsion polymerization using a cationic initiator, 2,2'-azobis (isobutyramidine) dihydrochloride (AIBA), and a nonionic polyoxyethylenic surfactant (NP30). Silica beads with diameters of 68, 230, and 340 nm, respectively, were used as the seed. Coating of the silica particles with PMMA was taking place in situ during polymerization, resulting in the formation of colloidal nanocomposites with a raspberry-like or a core-shell morphology, depending on the size and nature of the silica beads. The amount of surface polymer was quantified by means of ultracentrifugation and thermogravimetric analysis as extensively described in the first article of the series (see above reference). The influence of some determinant parameters such as the pH of the suspension, the initiator, silica, monomer, or surfactant concentration on the amount of coating polymer and on the efficiency of the coating reaction was investigated in details and discussed in light of the physicochemical properties of the seed mineral. Electrostatic attraction between the positive end groups of the macromolecules and the inorganic surface proved to be the driving force of the polymer assembly on the seed surface at high pH, while polymerization in adsorbed surfactant bilayers (so-called admicellar polymerization) appeared to be the predominant mechanism of coating at lower pH. Optimal conditions have been found to reach high encapsulation efficiencies and to obtain a regular polymer layer around silica.     

The effect of clay on the morphology of multiphase latex particles

The effect of montmorrilonite clay (MMT) platelets on the morphology of polystyrene/poly(methyl methacrylate) (PMMA) composite latex particles prepared via PMMA-seeded (semi-) batch emulsion polymerization of styrene was studied. It was found that the particle morphology obtained greatly depended on the ability of the clay platelets to diffuse through the polymer particle. Indeed, when the reactions were strictly under kinetic control, i.e., where the clay platelets were unable to diffuse during polymerization, anisotropic core-shell-like morphologies with split core were observed. A better mobility of the clay platelets could more or less restrict the diffusion of the second-stage polymers within the host polymer, leading to original kinetically controlled morphologies. In the case of a full migration of the clay platelets to the particle surface, the penetration of the second-stage polymer species in the seed latex was found to be more limited, enhancing the formation of secondary particles.     

Modification of Wyoming montmorillonite surfaces using a cationic surfactant

Surfaces of Wyoming SWy-2-Na-montmorillonite were modified using ultrasonic and hydrothermal methods through the intercalation and adsorption of the cationic surfactant octadecyltrimethylammonium bromide (ODTMA). Changes in the surfaces and structure were characterized using X-ray diffraction (XRD), thermal analysis (TG), and electron microscopy. The ultrasonic preparation method results in a higher surfactant concentration within the montmorillonite interlayer when compared with that from the hydrothermal method. Three different molecular environments for surfactants within the surface-modified montmorillonite are proposed upon the basis of their different decomposition temperatures. Both XRD patterns and TEM images demonstrate that SWy-2-Na-montmorillonite contains superlayers. TEM images of organoclays prepared at high surfactant concentrations show alternate basal spacings between neighboring layers. SEM images show that modification with surfactant reduces the clay particle size and aggregation. Organoclays prepared at low surfactant concentration display curved flakes, whereas they become flat with increasing intercalated surfactant. Novel surfactant-modified montmorillonite results in the formation of new nanophases with the potential for the removal of organic impurities from aqueous media.     

Structure of organoclays--an X-ray diffraction and thermogravimetric analysis study

X-ray diffraction has been used to study the changes in the surface properties of a montmorillonitic clay through the changes in the basal spacings of montmorillonite (SWy-2) and surfactant-intercalated organoclays. Variation in the d-spacing was found to be a step function of the surfactant concentration. High-resolution thermogravimetric analysis (HRTG) shows that the thermal decomposition of SWy-2-MMTs modified with the surfactant octadecyltrimethylammonium bromide takes place in four steps. A mass-loss step is observed at room temperature and is attributed to dehydration of adsorption water. A second mass-loss step is observed over the temperature range 87.9 to 135.5 degrees C and is also attributed to dehydration of water hydrating metal cations such as Na+. The third mass loss occurs from 178.9 to 384.5 degrees C and is assigned to a loss of surfactant. The fourth mass-loss step is ascribed to the loss of OH units through dehydroxylation over the temperature range 556.0 to 636.4 degrees C. A model is proposed in which, up to 0.4 CEC, a surfactant monolayer is formed between the montmorillonitic clay layers; up to 0.8 CEC, a lateral-bilayer arrangement is formed; and above 1.5 CEC, a pseudotrimolecular layer is formed, with excess surfactant adsorbed on the clay surface.     

On the stability and properties of the polyacrylate/Na-MMT nanocomposite obtained by seeded emulsion polymerization

For high performance waterborne coatings usually polymer latexes with low emulsifier content are more preferred. Although polymer/clay nanocomposites offer improved properties, it is difficult to produce clay based nanocomposite latexes containing low emulsifier due to the stabilization problems especially caused by organoclays. Present study deals with the preparation of a tBA/BA/MAA ternary copolymer/clay nanocomposite containing 3 wt.% sodium montmorillonite (Na⁺-MMT) via seeded emulsion polymerization. Experimentally it was observed that even the usage of hydrophilic clay caused stabilization problem and a certain amount of emulsifier (>1 wt.%) was necessary to obtain stable latexes. In addition, the usage of a low molecular weight water soluble polymer as steric barrier was found to increase the stability of system. Obtained nanocomposite latex showed fine particle size diameter (127 nm) and very narrow size distribution (PDI = 0.06). The WAXD and TEM investigations indicated that a mostly exfoliated nanocomposite was obtained. Thermal analyses (DSC, DMTA and TGA) showed that there was no change at T_g of the copolymer while very high improvement was obtained for elastic modulus and a slight increase in thermal stability. According to the rheological measurements, the nanocomposite latex showed a higher low shear viscosity, a stronger shear thinning behavior and an improved physical stability in comparison to the reference latex.