Surface Modification by Atmospheric Pressure Air Plasma Treatment to Improve Dyeing with Natural Dyes: An Environment Friendly Approach for Leather Processing

The present study describes surface modification of leather using environment friendly atmospheric pressure dielectric barrier discharge (DBD) process to improve dyeing with natural dyes. Leather samples were exposed to dielectric barrier discharge produced in air. DBD plasma treatment changes morphology and chemical composition of the surface of leather samples. The chemical changes at leather surface are confirmed by Fourier transform infrared spectrometer. The morphology and chemical composition of leather surface is studied using scanning electron microscope and X-ray photoelectron spectroscopy. We observed significant improvement in dye uptake properties after air plasma treatment. Different species formed in plasma are identified using optical emission spectroscopy. Untreated and plasma treated samples were dyed with Eco-Garnet Brown, Eco-Hill Brown III, Eco-Turkey Red and Eco-Smoke Grey natural dyes. Dyeing behavior was assessed by spectroscopic measurement and by measuring fastness (wash and rub) properties. This has clearly indicated an increase in color intensity of plasma exposed leather as well as an increase in the dye uptake as compared to the untreated leather. Best results were obtained with Eco-Hill Brown III and Eco-Smoke Grey dyes. The study reveals that atmospheric pressure plasma has potential to become dry and eco-friendly process to modify leather surface to improve dye uptake properties with natural dyes.     

Banana fiber-reinforced biodegradable soy protein composites

Banana fiber, a waste product of banana cultivation, has been used to prepare banana fiber reinforced soy protein composites. Alkali modified banana fibers were characterized in terms of density, denier and crystallinity index. Fourier transformed infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and thermogravimetric analysis (TGA) were also performed on the fibers. Soy protein composites were prepared by incorporating different volume fractions of alkali-treated and untreated fibers into soy protein isolate (SPI) with different amounts of glycerol (25%–50%) as plasticizer. Composites thus prepared were characterized in terms of mechanical properties, SEM and water resistance. The results indicate that at 0.3 volume fraction, tensile strength and modulus of alkali treated fiber reinforced soy protein composites increased to 82% and 963%, respectively, compared to soy protein film without fibers. Water resistance of the composites increased significantly with the addition of glutaraldehyde which acts as cross-linking agent. Biodegradability of the composites has also been tested in the contaminated environment and the composites were found to be 100% biodegradable.     

Effects of plasma treatment of carbon fibers on interfacial properties of BMI resin composites

High performance continuous fiber surface modification by inductively coupled RF plasma (ICP) and dielectric barrier discharge (DBD) low temperature plasma were conducted. X-ray photoelectron spectroscopy (XPS) and other analytical testing methods systematically studied plasma treatment time, discharge power, discharge pressure, etc, on fiber surface state, surface composition, and surface shape changes in the appearance and wetting properties. The results show that after plasma treatment the surface of the fiber is grafted with a large number of polar functional groups such as carboxyl groups and hydroxyl groups. The surface roughness increases, the surface free energy increases, and the fiber wetting property is significantly improved, resulting in improvement in interlaminar shear strength (ILSS) between the fiber and the resin matrix. Finally, the surfaces of the fibers and its relationship with interfacial properties of fiber reinforced bismaleimide composites are also discussed.     

介质阻挡放电等离子体法制备优异光催化合成过氧化氢性能的氮空穴掺杂石墨相氮化碳（英文）

过氧化氢(H_2O_2)是一种绿色氧化剂,广泛应用于纺织、印染、造纸和医药等行业.目前,工业上采用蒽醌法制备H_2O_2,它由于需要多步加氢和氧化处理,因此能耗非常大.研究发现,采用贵金属催化剂可以将氢气和氧气直接合成H2O2,但催化剂价格过高,且反应本身存在爆炸风险.近年来,半导体光催化合成H_2O_2受到广泛关注.研究发现,在水存在下,光电子可以将氧气还原得到H_2O_2.介质阻挡放电(DBD)等离子体广泛应用于材料合成、挥发性有机物处理、汽车尾气净化和材料表面处理等.石墨相氮化碳(g-C_3N_4)是新型非金属光催化剂,以其性质稳定、能带适中和制备方便等优点而广受青睐.然而g-C_3N_4的比表面积和电荷分离效率较低,大大限制了其应用.本文采用DBD等离子体法在氢气气氛下制备了N空穴掺杂的石墨相氮化碳,采用XRD,N_2吸附,UV-Vis,SEM,TEM,XPS,EIS,EPR,O_2-TPD及PL等方法对催化剂进行了表征,并考察了N空穴对催化剂结构性质、光学性质及光催化合成H_2O_2性能的影响.结果显示,当DBD等离子体处理时间小于30 min时,所制催化剂颗粒尺寸显著小于焙烧法得到的,因而其比表面积显著提高.N空穴的引入降低了催化剂的能带,提高了可见光区的吸收.此外,N空穴作为反应活性位,既能吸附反应物氧气分子,又能捕获光电子并促进光电子从催化剂向氧气分子转移,进而发生后续还原反应.等离子体处理30 min得到的催化剂光催化合成H_2O_2性能最佳,是纯g-C_3N_4的11倍.本文为g-C_3N_4基催化剂的制备提供了一个新方法.     

Surface modification of acrylate intraocular lenses with dielectric barrier discharge plasma at atmospheric pressure

Surface modification with dielectric barrier discharge (DBD) plasma was carried out at atmospheric pressure (argon as the discharge gas) to improve the biocompatibility of hydrophobic acrylate intraocular lens (IOL). Changes of the plasma-treated IOL surface in chemical composition, morphology and hydrophilicity were comprehensively evaluated by X-ray photoelectron spectroscopy (XPS), field emission scanning electron microscopy (FESEM), atomic force microscopy (AFM) and water contact angle (WCA) measurements. The surface biocompatibility of the untreated and plasma-treated IOLs was compared with the adhesion behavior of platelets, macrophages and lens epithelial cells (LECs) in vitro. After DBD plasma treatment, the hydrophilicity of the IOL surface was obviously improved. The changes in WCA with treatment extension may be attributed to both the introduction of oxygen or/and nitrogen-containing polar groups and the increase of surface roughness induced by plasma etching effect. The existence of low molecular weight oxidized material (LMWOM) was proved on the plasmatreated IOL which was caused by the chain scission effect of the plasma treatment. The plasma-treated IOLs resisted the adhesion of platelets and macrophages significantly. The LECs spreading and proliferation were postponed on the IOLs plasma-treated for more than 180 s, with a well maintained epithelial phenotype of LECs. The IOL biocompatibility was improved after the DBD plasma treatment. We speculate that slighter foreign-body reaction and later incidence of anterior capsule opacification (ACO) may be expected after implantation of the argon DBD plasma-treated IOL. Supported by the Zhejiang Natural Science Foundation of China (Grant No. 2004C23003)     

Basic analytical investigation of plasma-chemically modified carbon fibers

The background of the present investigation is to enhance the overall adherence of vapor grown carbon fibers (VGCF) to the surrounding polymer matrix in different applications by forming polar groups at their surfaces and by modifying the surface morphology. This has been done by plasma treatments using a low-pressure plasma with different gases, flow rates, pressures and powers. Two different types of carbon fibers were investigated: carbon microfibers and carbon nanofibers. The characterization of fiber surfaces was achieved by photoelectron spectroscopy (XPS), contact angle measurements and titration. These investigations were accompanied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The oxygen plasma treatment of the fibers changes the surfaces by forming a layer with a thickness of the order of one nanometer mainly consisting of functional groups like hydroxyl, carbonyl and carboxyl. After functionalization of the complete surface, a further plasma treatment does not enhance the superficial oxygen content but changes slightly the portions of the functional groups. A comparison of the methods applied provides a largely consistent image of the effect of plasma treatment.     

Isolation and characterization of cellulose nanofibers from banana peels

Cellulose nanofibers were isolated from banana peel using a combination of chemical treatments, such as alkaline treatment, bleaching, and acid hydrolysis. The suspensions of chemically treated fibers were then passed through a high-pressure homogenizer 3, 5, and 7 times, to investigate the effect of the number of passages on the properties of the resulting cellulose nanofibers. The cellulose nanofibers isolated in this study had a dry basis yield of 5.1 %. Transmission electron microscopy showed that all treatments effectively isolated banana fibers in the nanometer scale. The micrographs of the process steps used to isolate the nanofibers revealed gradual removal of amorphous components. Increasing number of passages in the homogenizer shortened the cellulose nanofibers while furnishing more stable aqueous suspensions with zeta potential values ranging from ?16.1 to ?44.1 mV. All the samples presented aspect ratio in the range of long nanofibers, hence being potentially applicable as reinforcing agents in composites. X-ray diffraction studies revealed that homogenized nanofiber suspensions were more crystalline than non-homogenized suspensions. Fourier transform infrared spectroscopy confirmed that alkaline treatment and bleaching removed most of the hemicellulose and lignin components present in the banana fibers. Thermal analyses revealed that the developed nanofibers exhibit enhanced thermal properties. In general, the nanoparticles isolated from the banana peel have potential application as reinforcing elements in a variety of polymer composite systems.     

Silicon Dioxide Coating of Titanium Dioxide Nanoparticles from Dielectric Barrier Discharge in a Gaseous Mixture of Silane and Nitrogen

The coating of titanium dioxide nanoparticles with silicon dioxide has been carried out by dielectric barrier discharge (DBD) plasma treatments to enhance the thermostability of Titania for applications at high temperature processes. During the first coating processing step, a closed film of silicon nitride was produced via plasma treatment in a gaseous mixture of silane and nitrogen, while atmospheric surface contaminations got mainly removed. In the second processing step, the DBD plasma treatment in oxygen or air was used to convert the silicon nitride mainly into silicon dioxide. Remaining carbon impurities at the interfaces between titanium dioxide and silicon nitride after the nitrogen/silane plasma treatment were subsequently removed simultaneously. Atomic force microscopy and X-ray photoelectron spectroscopy were employed to study the DBD plasma treatments of the TiO₂ nanoparticles.     

Increasing the Hydrophobicity of a PP Film Using a Helium/CF<Subscript>4</Subscript> DBD Treatment at Atmospheric Pressure

Plasma surface modification is widely used to tailor the surface properties of polymeric materials. Most treatments are performed using low pressure plasma systems, but recently, atmospheric dielectric barrier discharges (DBDs) have appeared as interesting alternatives. Therefore, in this paper, an atmospheric He + CF₄ DBD is used to increase the hydrophobicity of a polypropylene (PP) film. The surface characterization of the PP film is performed using contact angle measurements, X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). Results show that the hydrophobic properties of the polymer films are greatly enhanced after plasma treatment as evidenced by an increased contact angle. The incorporation of fluorine on the surface is significant (45 at%), demonstrating the ability of the used DBD set-up to generate fluorine-containing functional groups on the PP surface.     

Surface roughness and hydrophilicity enhancement of polyolefin‐based membranes by three kinds of plasma methods

The introduction of antibacterial property, conductivity, wettability and antithrombogenicity into polyolefin‐based membranes has evoked much attention, which can be achieved by coating hydrophilic polymers. Therefore, it is necessary to modify the roughness and hydrophilicity of polyolefin‐based membranes to enhance the coating ability. In this paper, three kinds of plasma methods, including inductively coupled (ICP) plasma, radio frequency low pressure (RFP) plasma and atmospheric dielectric barrier discharge (DBD) plasma, were used to modify the surface of the polyethylene (PE), polypropylene (PP) and polyester‐polypropylene (PET–PP) membranes. The surface roughness of the plasma‐modified PE, PP and PET–PP films was investigated by scanning electron microscopy (SEM) and atomic force microscope (AFM). The polar functional groups of films were observed by energy dispersive spectrometer (EDX) and X‐ray photoelectron spectroscopy (XPS). Besides, the hydrophilicity of the plasma‐modified PE, PP and PET–PP films was evaluated by water contact angle measurement. It was found that the surface roughness and hydrophilicity of plasma‐modified PE, PP and PET–PP films increased with the generation of oxygen‐containing functional groups (i.e. C―O, and C?O). The PET–PP membranes were treated by RFP plasma at different processing powers and times. These results indicated that plasma is an effective way to modify films, and the treatment time and power of plasma had a certain accumulation effect on the membranes' hydrophilicity. As for the roughness and hydrophilicity, the DBD plasma modifies the PE film, which is the optimum way to get the ideal roughness and hydrophilicity. Copyright © 2015 John Wiley & Sons, Ltd.     

Air Atmospheric Dielectric Barrier Discharge Plasma Induced Germination and Growth Enhancement of Wheat Seed

Air atmospheric dielectric barrier discharge plasma (DBD) was attempted to pretreat wheat seed to improve its germination and growth in this study. The effects of the DBD plasma treatment on the wheat seed germination, seedling growth, osmotic-adjustment products, lipid peroxidation level, and antioxidant enzymes activity were investigated. The experimental results showed that the DBD plasma treatment with an appropriate time scale could promote the wheat seed germination and seedling growth. The germination potential, germination rate, germination index, and vigor index increased by 26.7, 9.1, 16.9, and 46.9% after 7 min’s DBD plasma treatment, respectively; the root length, shoot length, fresh weight, and dry weight of the seedlings also increased after the DBD plasma treatment. The osmotic-adjustment products, proline and soluble sugar contents, in the wheat seedlings were significantly enhanced after the DBD plasma treatment with an appropriate time scale, while the malondialdehyde content decreased. Moreover, the activities of superoxide dismutase and peroxidase also increased after the DBD plasma treatment. The DBD plasma treatment led to etching effect on the wheat seed coat, resulting in the improvement of its water absorption capacity.     

The use of low-temperature plasmas in wool finishing

Processes that occur in wool fiber under the action of a glow-discharge plasma were considered. The kinetics of plasma etching, the amino acid compositions of whole fiber and separated cuticle elements, the surface of fiber (using scanning electron microscopy and attenuated total multiple internal reflection IR spectroscopy), as well as the electrosurface, friction, and other properties, were studied. These studies demonstrated that undergoing degradation and modification were primarily the fiber cuticle and its proteins and, particularly, lipids. Important reaction paths were processes involving the transformations of free radicals. Cystine, peptide, alanine, and glycine radicals were identified on the basis of EPR spectra. Plasma treatment enhanced the wettability of wool and the diffusion of dyes into fibers upon dyeing and printing and decreased the felting ability. This treatment did not impair the physicomechanical, heat-insulation, and thermal properties of wool. However, the resulting changes somewhat decreased the hydrophilicity of wool after plasma treatment.     

Improvement of PBO fiber surface and PBO/PPESK composite interface properties with air DBD plasma treatment

The interface of fibrous composites is a key factor to the whole properties of the composites. In this study, the effects of air dielectric barrier discharge (DBD) plasma discharge power density on surface properties of poly(p‐phenylene benzobisoxazole) (PBO) fiber and the interfacial adhesion of PBO fiber reinforced poly(phthalazinone ether sulfone ketone) (PPESK) composite were investigated by several characterization methods, including XPS, SEM, signal fiber tensile strength, interlaminar shear strength, and water absorption. After the air DBD plasma treatment at a power density of 41.4 W/cm³, XPS analysis showed that some polar functional groups were introduced on the PBO fiber surface, especially the emergence of a new oxygen‐containing group (?O–C = O group). SEM observations revealed that the air DBD plasma treatment had a great influence on surface morphologies of the PBO fiber, while the signal fiber tensile strength results showed only a small decline of 5.9% for the plasma‐treated fiber. Meanwhile, interlaminar shear strength value of PBO/PPESK composite was increased to 44.71 MPa by 34.5% and water absorption of the composite decreased from 0.46% for the untreated specimen to 0.27%. The results showed that the air DBD plasma treatment can effectively improve the properties of the PBO fiber surface and the PBO/PPESK composite interface. Results obtained from the above analyses also showed that both the fiber surface and the composite interface performance would be reduced when an undue plasma discharge power density was applied. Copyright © 2011 John Wiley & Sons, Ltd.     

Cellulose and microcrystalline cellulose from rice straw and banana plant waste: preparation and characterization

As part of continuing efforts to prepare cellulose and microcrystalline cellulose (MCC) from renewable biomass resources, rice straw and banana plant waste were used as the available agricultural biomass wastes in Egypt. The cellulose materials were obtained in the first step from rice straw and banana plant waste after chemical treatment, mainly applying alkaline-acid or acid-alkaline pulping which was followed by hypochlorite bleaching method. The results indicate a higher α-cellulose content, 66.2 %, in case of acid-alkaline treatment for rice straw compared to 64.7 % in case of alkaline-acid treatment. A low degree of polymerization, 17, was obtained for the cellulose resulting from acid–alkaline treatment for banana plant waste indicating an oligomer and not a polymer, while it reached 178 in case of the cellulose resulting from alkaline–acid treatment for the rice straw. MCC was then obtained by enzymatic treatment of the resulting cellulose. The resulting MCC show an average diameter ranging from 7.6 to 3.6 μm compared to 25.8 μm for the Avicel PH101. On the other hand, the morphological structure was investigated by scanning electron microscopy indicating a smooth surface for the resulting cellulose, while it indicates that the length and the diameter appeared to be affected by the duration of enzyme treatment for the preparation of MCC. Moreover, the morphological shape of the enzyme treated fibers starts to be the same as the Avicel PH101 which means different shapes of MCC can be reached by the enzyme treatment. Furthermore, Fourier transform infrared spectroscopy was used to indicate characteristic absorption bands of the constituents and the crystallinity was evaluated by X-ray diffraction measurements and by iodine absorption technique. The reported crystallinity values were between 34.8 and 82.4 %, for the resulting cellulose and MCC, and the degree of crystallinity ranged between 88.8 and 96.3 % dependent on the X-ray methods and experimental iodine absorption method.     

Effects on surface properties of natural bamboo fibers treated with atmospheric pressure argon plasma

Argon plasma at atmospheric pressure was used to improve the wettability and dyeability of natural bamboo fibers. Optical emission spectroscopy (OES) was employed to characterize the discharge. SEM and scanning probe microscopy (SPM) analyses show that the fiber surface becomes rougher after plasma treatment because of the effects of plasma bombardment and etching. The wettability and dyeability are significantly enhanced after plasma treatment. Longer treatment time, leading to rougher surface, results in better surface wettability and dyeability. These results reveal that atmospheric pressure argon plasma treatment is an effective method to improve the performance of bamboo fibers. Copyright © 2006 John Wiley & Sons, Ltd.     

Influence of oxygen plasma treatment on hydrogen chloride removal of activated carbon fibers

The oxygen plasma treatment of activated carbon fibers (ACFs) was carried out to introduce oxygen-containing groups onto carbon surfaces. Surface properties of the ACFs were determined by X-ray photoelectron spectroscopy (XPS) and scanning electron microscopy (SEM). N2/77 K adsorption isotherms were investigated by BET and D-R plot methods to characterize specific surface area, pore volume, and pore size distribution. The efficiency of hydrochloride removal was confirmed by two kinds of methods; one is detecting tubes (range: 1-40 ppm), and the other is a gas chromatography technique. As experimental results, the hydrochloride removal efficiency of the ACFs was increased with the number of plasma treatment times up to around 300%, resulting from newly formed oxygen-containing functional groups (especially phenolic and carboxylic) on carbon surfaces, in the decreased specific surface areas or pore volumes. These results indicate that the plasma treatment leads to the increase of hydrochloride removal due to the improvement of surface functional groups containing oxygen on the carbon surfaces.     

The effect of coupling agents on the interfacial properties of wood‐fiber–reinforced polyimide composites

Wood‐fiber–reinforced polyimide (PI) has been widely used in many engineering fields because of its high specific strength and stiffness. However, PI does not adhere well with wood fibers because it has a low free surface energy. In addition, high viscosity in the melted phase causes poor impregnation. In this study, surface treatment methods, ie, coupling agents with plasma treatment on wood fibers, were applied to increase the interfacial strength between the wood fibers and the PI matrix. The modified wood fiber surfaces were analyzed by X‐ray photoelectron spectroscopy and scanning electron microscopy. To analyze the effectiveness of the surface treatment method, the interlaminar shear strength (ILSS) was measured using the 3‐point bending test. From the test results, the ILSS of the specimens treated with the silane coupling agent after the plasma treatment increased by 48.7% compared with those of the untreated specimens.     

Surface Modification of Polypropylene Non-Woven Fabrics by Atmospheric-Pressure Plasma Activation Followed by Acrylic Acid Grafting

Polypropylene (PP) non-woven fabrics have been activated by an atmospheric-pressure plasma treatment using surface dielectric barrier discharge in N₂ and ambient air. Subsequently, the plasma activated samples were grafted using catalyst-free water solution of acrylic acid. Surface properties of the activated and polyacrylic acid post-plasma grafted non-woven were characterised by scanning electron microscopy, Fourier transform infrared spectroscopy, electron spin resonance spectroscopy, surface energy and dyeability measurements. The grafted non-woven exhibit improved water transport and dyeing properties. The plasma activation in nitrogen plasma gas was more efficient than in air.     

Removal properties of diesel exhaust particles by a dielectric barrier discharge reactor

The removal properties of diesel exhaust particles (DEP) were investigated using an engine exhaust particle size spectrometer (EEPS), field emission-type scanning electron microscopy (FE-SEM) and time-of-flight secondary ion mass spectrometry (TOF-SIMS). DEP were treated using a dielectric barrier discharge (DBD) reactor installed in the tail pipe of a diesel engine, and a model DBD reactor fed with DEP in the mixture of N(2) and O(2). When changing the experimental parameters of both the plasma conditions and the engine load conditions, we obtained characteristic information of DEP treated with plasma discharges from the particle diameter and the composition. In evaluating the model DBD reactor, it became clear that there were two types of plasma processes (reactions with active oxygen species to yield CO(2) and reactions with active nitrogen species to yield nitrogen containing compounds). Moreover, from the result of a TOF-SIMS analysis, the characteristic secondary ions, such as C(2)H(6)N(+), C(4)H(12)N(+), and C(10)H(20)N(2)(+), were strongly detected from the DEP surfaces during the plasma discharges. This indicates that the nitrogen contained hydrocarbons were generated by plasma reactions.