Physicomechanical properties of composites from recycled polyethylene and linen yarn production wastes

The possibilities of utilizing wastes of linen thread production (chaffs, spinning and roving losses) in recycled polyolefin composites have been investigated. The wastes were mixed with recycled polyethylenes (produced from domestic and industrial film production wastes). The physicomechanical properties (tensile strength, bending and tensile moduli, and water resistance) and the fluidity (melt flow-behavior index) for systems with a different filler content are estimated. Almost all the composite materials obtained have satisfactory fluidity (melt flow-behavior index is not lower than 0.07–0.15 dg/min). For all types of the composites, a slight increase in tensile strength and a considerable increase (3–7 times) in bending and tensile moduli were observed. The water resistance of the composites decreased with an increase in the filler content. The modification of filled systems with diisocyanates (diphenylmethane diisocyanate) improved the useful properties and water resistance of all the composites investigated.     

Effect of the composition and concentration of fibrous wastes from linen yarn production on the physicomechanical properties of polyolefin composites

An analysis is made of the feasibility of using wastes from the production of linen yarm (scutch, spinning and carding refuse) to modify low-density polyethylene. The effect of the composition and concentration of wastes on the processing properties (melt index), physicomechanical indices (tensile strength, elastic modulus in bending), and water resistance of composites based on low-density polyethylene is studied. It is found that the melt index decreases with an increase in the content of filler and that even a composite with a high filler content (40–50% by weight) maintains values of 0.2–0.3 g/10 min. The elastic modulus in bending increases with an increase in the content of waste, regardless of the nature of the latter. Tensile strength increases slightly and depends on the choice of filler. This result, combined with the reducation in the scatter of values of elastic modulus with an increase in filler concentration, is an indicator of the relatively high degree of heterogeneity of the systems that were studied. The water resistance of the composites decreases with an increase in filleer content. To reduce the heterogeneity of the systems, mixing should be intensified and modifiers such as stearic acid and polyisocyanates should be added.Translated from Mekhanika Kompozitnykh Materialov, Vol. 33, No. 3, pp. 408–416, May–June, 1997.     

Effect of modifying additions on the physicomechanical properties of composites based on polyethylene and wastes from linen yarn production

This article examines the feasibility of using coupling agents to alleviate the shortcomings characteristics of materials that contain natural fibers: low water resistance and a high degree of heterogeneity. A determination is made of the effect of additions of polyisocyanate and stearic acid on the fluidity of the melts and the strainstrength properties and water resistance of polyethylene composites containing mixtures of wastes from linen yarn production. It is shown that an addition of stearic acid significantly improves the dispersion of fibers in the composites, which in turn leads to a reduction in melt fluidity and an increase in elastic modulus in the high-filler-content region compared to composites that do not have additions of stearic acid. Additions of polyisocyanate appreciably increase the strength and water resistance of the given composites.Translated from Mekhanika Kompozitnykh Materialov, Vol. 33, No. 4, pp. 540–547, July–August, 1997.     

Influence of Modifiers on the Physicomechanical Properties of Sawdust-Polyethylene Composites

Polymer-wood composites based on recycled polyethylene (RPE) are investigated. Dispersed alder sawdust was utilized as a filler. To improve the compatibility between the nonpolar matrix and the polar wood fibers as a reinforcement, two types of modifiers were used, which differed in their chemical nature and mechanical interaction with the constituents of the composites. The modifiers of the first type (paraffin and OP) improved the dispersibility of sawdust (SD), and those of the second type (Exxelor 1015 and OREVAC) contained groups of maleic anhydride, which interacted with the OH-groups of SD. The effect of the modifiers on the moisture sorption by SD, the dispersibility of the filler in the matrix, and the strength characteristics (ultimate strengths and moduli in tension and bending) of dry and moist RPE–SD composites and on their moisture sorption is estimated. The best results were obtained for the composites modified with paraffin, which is due to the more efficient employment of the strength and rigidity of well-dispersed SD fibers. In their strength characteristics, the RPE-based composites investigated are comparable to composites based on low-density polyethylene.     

Effect of small additives of oligomer on the viscoelastic properties of carbon fiber plastics

The viscoelastic properties of carbon fiber composites whose phenol-formaldehyde matrix is modified by thermodynamically incompatible isocyanate derivatives have been investigated. Data are given on fiber wetting (Table 11), internal stress (Table 2), viscoelastic properties (Fig. 1), and tensile strength (Fig. 2). The modified composites are strengthened by the addition of 0.5–4% oligomer additive. This process involves the formation of a two-phase structure, in which the additive phase microparticles act as a polymer filler. Due to selective interactions, the intermediate layer formed at the fiber-binder interface leads to changes in the viscoelastic properties and tensile strength of the matrix and improved maintenance characteristics for the material as a whole.Translated from Mekhanika Kompozitnykh Materialov, Vol. 29, No. 4, pp. 440–445, July–August, 1993.     

Flexible composites, strength, deformation, and fracture processes. 1. Reinforcement structures and tensile strength

Fiber-reinforced flexible composites are extensively used for different kinds of applications, for example, tubes, drive belts, tires, and coated fabrics. Typical for these materials are matrix materials allowing large strain deformation and reinforcement structures allowing bending. Apart from the tensile strength and limited bending stiffness, damage resistance and ductile-brittle transition characteristics are discussed. The tensile strength usually follows the rule of mixture. The mode of fracture and damage resistance, however, strongly depend on penetration of the matrix into the fiber bundles, textile structure, and internal friction. Models for the work of fracture and the ductile-to-brittle fracture transition are discussed.Presented at the 10th International Conference on the Mechanics of Composite Materials (Riga, April 20–23, 1998).Published in Mekhanika Kompozitnykh Materialov, Vol. 34, No. 6, pp. 747–760, November–December, 1998.     

Regulation of the mechanical properties of thermoplastic carbon fiber-reinforced plastics by changing their production conditions and surface treatment of the fibers

The effect of technological parameters of processing and surface treatment of carbon fibers on the mechanical properties of carbon fiber-reinforced plastics (CFRPs) was investigated. The copolymer of 1,3,5-trioxane with 1,3-dioxolane was used as the polymer matrix, and medium-modulus hydrated cellulose Ural LO-24 carbon fibers served as the reinforcing filler. The polymer matrix was mixed with the carbon fibers by the method of combined extrusion. The dependence of the mechanical properties of CFRPs on the technological parameters of screw-disk extrusion was studied. It was found that the properties of the composites were greatly affected by the size of the working disk gap, the disk rotation rate, and the temperature in the zone of normal stresses. The surface of the carbon fibers was activated with atmospheric oxygen in the temperature range of 450–600°C, with mass loss of the fibers no greater than 3–4%. A 30–40% increase in the mechanical properties of the CFRPs was achieved. A decrease in the melt index of the 1,3,5-trioxane copolymer with 1,3-dioxolane reinforced with oxidized carbon fibers was observed, which should be taken into account in processing the composites into products. Introduction of carbon fibers in the 1,3,5-trioxane copolymer with 1,3-dioxolane allows us to increase the wear resistance and decrease the friction coefficient, which makes it possibile to use these materials in the friction units of machines and mechanisms, such as plain bearings, gears, and flange packings.Presented at the 10th International Conference on the Mechanics of Composite Materials (Riga, April 20–23, 1998).Ukrainian State University of Chemical Technology, Dnepropetrovsk, Ukraine. Translated from Mekhanika Kompozitnykh Materialov, Vol. 34, No. 5, pp. 673–682, September–October, 1998.     

Change of the physicomechanical properties of fibrous polymer composites exposed to moisture and low temperatures

We investigated the cyclic effect of water and the simultaneous effect of water and low temperatures on the properties of fibrous polymer composites. Methods of sorption, thermogravimetry, and mechanical tensile, bending, and interfacial shear tests were used. It was established that for carbon plastic and organite the most aggressive external factor is water, and the vulnerable link is the matrix and the reinforcing fiber. For boron plastic the aggressive factors are water and the joint effect of water and low temperatures; the vulnerable link is the fiber—matrix interface.Paper to be presented at the Ninth International Conference on the Mechanics of Composite Materials (Riga, October, 1995).Translated from Mekhanika Kompozitnykh Materialov, Vol. 31, No. 4, pp. 501–508, July–August, 1995.     

A method of testing the transverse tensile strength of wound articles

A theoretical and experimental justification is provided for a method of determining the transverse tensile strength of composites on the basis of bending tests on a segment of a circular ring. Test data obtained by different methods are compared.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 4, pp. 759–761, July–August, 1973.     

Thermal dependence of electric conductivity in thermoplastic composites

Thermal dependence of the electric conductivity of thermoplastic composites based on both amorphous (hiPS) and crystallized (PP) polymers is investigated in this study. Two types of carbon black fillers with different values of BET surface area were used as charge conductors. Composites based on crystallized polymer matrices indicate the sharp growth of electric resistivity just before the melting range. This maximum is followed by substantial decrease of resistance at T > T_melt. With the decrease of carbon black concentration both relative growth of resistance at the T T_melt and further dropping resistance at T > T_melt increase. Composites filled with particles of higher surface area are characterized by less pronounced matrix influence on thermal dependence of electric conductivity than composites filled with particles of lower surface area; this can be caused by more pronounced matrix/filler interaction in the first case. The range of temperatures at which the resistance increase occurs does not depend on the type of carbon filler and its concentration. Composites with amorphous matrices are characterized by distinct increase of resistance above glass transition. Thermal treatment of the sample significantly affects the initial values and intensity of the temperature dependence of the resistance.To be presented at the Ninth International Conference on the Mechanics of Composite Materials, Riga, October, 1995.Published in Mekhanika Kompozitnykh Materialov, Vol. 31, No. 4, pp. 526–532, July–August, 1995.     

Correlation between the Mechanical Properties and the Amount of Desorbed Water for Composites Based on Low-Density Polyethylene and Linen Yarn Production Waste

The effect of the amount of desorbed water on the mechanical properties of composites based on low-density polyethylene and linen yarn production waste (LW) is analyzed by statistical methods. It is shown that the amount of absorbed water decreases during the desorption process at room temperature both for specimens modified and unmodified with diphenylmethane diisocyanate (DIC.) The most sensitive to the action of water is the elastic modulus, which decreases considerably under the effect of water and is fully restored in the desorption process. The tensile strain also increases with the amount of absorbed water. It is found that the elastic modulus of the unmodified composite correlates linearly with the amount of desorbed water. Between the amount of desorbed water and the tensile strain, as well the specific work of deformation, a negative linear correlation is revealed. After water desorption, all strength and deformation characteristics of both the modified and unmodified composites are fully recovered.__________Translated from Mekhanika Kompozitnykh Materialov, Vol. 41, No. 4, pp. 515–524, July–August, 2005.     

Modification of glass-filled polyamide 66 by reactive oligoorganosilane

Properties of glass-filled polyamide 66 modified by reactive oligoorganosilane were investigated. It was found that modification led to the improvement of the rheological properties of polyamide. The addition of the modifier decreased the glass transition temperature T_g of the polyamide from 60 to 50–59°C, without affecting the melting point. Composites modified by oligoorganosilane are characterized by higher (10–40°C) temperatures of onset and 50% weight loss as compared to the initial composite. It was found that chemical reaction of oligoorganosilane with polyamide and glass fibers took place during coextrusion of the modifier and polyamide, which formed firm chemical bonds between the polyamide and filler and thus favored a considerable improvement in the physicomechanical properties of the composite. The change in the structure and properties of the polyamide observed during modification by oligoorganosilane significantly affected its behavior during friction. The modification made it possible to increase the wear resistance of the composite 1.5 to 2 times and to decrease its friction coefficient from 0.38 to 0.27–0.33. It was also found that the ability of oligoorganosilane to react during its processing with water in the polyamide allowed for a significant decrease in the intensity of hydrolytic processes in the polymer. Because of this, the physicomechanical, rheological, and antifrictional properties of modified composites with an increased content of moisture (up to 3%) in the initial polyamide surpass similar characteristics of the composites containing no modifier, with not only enhanced but also optimum (0.2%) humidity of polymer granules.Nesmeyanov Institute of Organoelement Compounds, Russian Academy of Sciences, Moscow, Russia. Translated from Mekhanika Kompozitnykh Materialov, Vol. 34, No. 4, pp. 545–553, July–August, 1998.     

Effect of disperse mineral fillers on the strain-strength properties and crack resistance of cured polyesters

Conclusion The tendency of disperse mineral fillers toward aggregation, with the formation of a continuous framework of particles, when filler content is greater than the SCC is manifest in a sharp increase in the difference between the relative viscosity of polyester binder-pastes in the uncured state and the relative elastic modulus in the cured state. It is also manifest in an increase in the relative modulus and a reduction in crack growth energy in cured composites. In this case, there is an especially large increase in the size of the characteristic defect, which ultimately determines the reduction in the breaking stress. The modification of binder-pastes with surfactants increases filler dispersion and makes it possible to increase the strength of cured composites.Presented at the Sixth All-Union Conference on the Mechanics of Polymer and Composite Materials (Riga, November, 1986).Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 819–824, September–October, 1987.     

Physicomechanical Properties of One-Dimensional Periodic Structures by Transmission of Laser-Excited Wide-Band Acoustic Pulses

The strength-deformation characteristics of a low-density polyethylene filled with cellulose-containing products, such as microcrystalline cellulose Thermocell, pinewood grinding dust and sawdust, and technical Thermocell obtained by a thermocatalytic method from pinewood raw materials are studied. The effect of the type of the filler and its content in the composite on the tensile strength, relative elongation, and work of failure in tension is determined. The water sorption and change in the strength-deformation characteristics of the composites during water sorption and desorption are also studied. It is found that the thermocatalytic treatment of cellulose-containing fillers makes it possible to increase the tensile strength of composites and to decrease the strength drop caused by water sorption.     

Effect of elastic filler on the fatigue failure of thermoplastic polyurethane film at low temperature

Conclusion It was established by mathematical modeling of the curves of spectral transmissivity and by comparing them with experiments that in the mixture of polyurethane with caoutchouc an increase of the volume fraction of filler entails changes of the characteristic dimensions of its particles. With small volume fractions of filler (less than 10%), in consequence of the predominantly small size of the impurities, the mechanism of quasibrittle failure is realized without development of bulk damage to the mixture. When the mixture contains 20–30% filler, satisfactory static elastic and strength properties are retained, and in case of fatigue a considerable amount of damage accumulates and the mechanism of inhibiting macrocracks on the boundaries of impurities begins to act. When the proportion of filler increases further, the elastic and strength properties of the mixture are rapidly impaired, and as a consequence the material becomes practically unusable in operation.Translated from Mekhanika Kompozitnykh Materialov, No. 6, pp. 1040–1044, November–December, 1988.     

Effect of quartz concentration and dispersity on the physico-mechanical properties of perchlorovinyl film

The structure of perchlorovinyl film is not affected by the addition of finely ground quartz. The modulus of elasticity and coefficient of thermal expansion of the film change additively with increase in filler concentration and do not depend on filler dispersity. The filler reduces the strength of the film and the elongation at break.Institute of Physical Chemistry, Academy of Sciences of the USSR, Moscow. Translated from Mekhanika Polimerov, No. 6, pp. 1023–1027, November–December, 1969.     

Study of the thermophysical and antifriction properties of polyethylene-based compositions

The results of a study of the effect of the filler properties (thermal conductivity, density, particle shape and size, percentage content) on the thermal conductivity of the composite are presented; the factors responsible for the increase in the thermal conductivity of the polymer are indicated. Formulas are recommended for calculating the thermal conductivity of composites based on polyethlene and various fillers.Institute of Polymer Mechanics, Academy of Sciences of the LatvianSSR, Riga. Translated from Mekhanika Polimerov, No. 2, pp. 259–266, March–April, 1973.     

Adhesion bond and temperature stresses at the polymer - filler interface in polyethylene composites

The temperature stresses in polyethylene composites with fibrous fillers have been estimated. It is shown that they do not represent a threat to the adhesion bond or the cohesion strength of the components of the systems investigated. Model experiments have revealed the presence of an adhesion interaction between the filler and the matrix in the composite itself and have made it possible to estimate the actual threat posed by the temperature stresses. The mechanism of action of the filler particles on the thermal expansion of the composite is explained.Institute of Polymer Mechanics, Academy of Sciences of the Latvian SSR, Riga. Translated from Mekhanika Polimerov, No. 6, pp. 1049–1056, November–December, 1970.     

Processing,structure, and mechanical properties of alumina-nanofilled polystyrene composites

Binary composites composed of polystyrene (PS) and a synthetic boehmite alumina were produced by using the water-mediated melt compounding (WMC) and direct melt compounding (DMC) techniques. The alumina particles were dispersed in water at ambient temperature. The aqueous alumina suspension was injected into molten PS in a twin-screw extruder to prepare reinforced polymer composites. The dispersion of the alumina was studied by transmission and scanning electron microcopy techniques (TEM and SEM, respectively). The mechanical and thermomechanical properties of the composites were determined by employing a dynamic-mechanical thermal analysis (DMTA) and short-time creep and uniaxial static tensile tests. It was found that the direct melt compounding of the alumina with PS resulted in microcomposites, whereas the water-mediated melt compounding technique gave rise to nanocomposites. The incorporation of alumina into the PS nanocomposites increased their stiffness, tensile strength, and creep resistance. However, the elongation of the PS nanocomposites at break was smaller than that of the PS microcomposites.     

Effect of aging creep of polyestermalein resin/mineral filler composites

Long-term (More than 20 years) creep under compression of two polymer concretes, polyestermalein resin/mineral filler composites, was studied. The concretes differ with diabase filler size (d=5–10 mm and d=10–20 mm). It was shown that nonlinearity of viscoelastic properties of concrete increases as the size of filler particle decreases. Aging of the polymer concretes reduces their viscoelastic compliance and shortens the time interval necessary to reach equilibrium conditions under stable loading state.Presented at the Ninth International Conference on the Mechanics of Composite Materials, Riga, October, 1995.Institute of Theoretical and Applied Mechanics of the AS CR, Prague 9, Prosecká 74, Czech Republic. Central Laboratory of Physical-Chemical Mechanics of the BAS, Sofia 1113 Acad. Bontchev Street, IV km, Bl. 1. Published in Mekhanika Kompozitnykh Materialov, Vol. 32, No. 2, pp. 190–194, March–April, 1995.