Properties of matrix-grafted multi-walled carbon nanotube/poly(methyl methacrylate) nanocomposites synthesized by in situ reversible addition-fragmentation chain transfer polymerization

Multi-walled carbon nanotubes (MWCNT)/poly(methyl methacrylate) (PMMA) nanocomposites were synthesized by the in situ reversible addition-fragmentation chain transfer (RAFT) polymerization of methyl methacrylate (MMA) in the presence of MWCNTs, at which the bulk polymer was grafted onto the surface of nanotubes through the ??grafting through?? strategy. For this purpose, MWCNTs were formerly functionalized with polymerizable MMA groups. MMA and PMMA-grafted MWCNTs were characterized by Fourier-transform infrared spectroscopy, Raman, X-ray photoelectron spectroscopy, transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). Dissolution of nanotubes was examined in chloroform solvent and studied by UV?Cvis spectroscopy. Thermogravimetric and degradation behavior of prepared nanocomposites was investigated by TGA. MWCNTs had a noticeable boosting effect on the thermal stability of nanocomposites. TGA thermograms showed a two-step weight loss pattern for the degradation of MWCNT-PMMA/PMMA nanocomposites which is contrast with neat PMMA. Introduction of MWCNTs also improved the dynamic mechanical behavior and electrical conductivity of nanocomposites. TEM micrograph of nanocomposite revealed that the applied methods for functionalization of nanotubes and in situ synthesis of nanocomposites were comparatively successful in dispersing the MWCNTs in PMMA matrix.     

Anomalous reinforcing effects in cellulose gel-based polymeric nanocomposites

Cellulose-synthetic polymer nanocomposite films were prepared by immersion of cellulose gel in polymer solutions followed by dry casting. The cellulose hydrogel was prepared from aqueous alkali-urea solution. As the synthetic polymer, polystyrene (PS) and poly(methyl methacrylate) (PMMA) were used. The polymer content could be changed between 10 and 80% by changing polymer concentration of immersing solution. While the mechanical properties of the cellulose-PMMA composite films showed a nearly linear dependence on PMMA content, those of cellulose-PS composites showed an anomalous behavior; both tensile strength and Young’s modulus showed prominent maxima at 15–30 wt% PS contents. This anomaly may have resulted from the specific interaction between the aromatic ring of PS and the hydrophobic plane of the glucopyranoside. Both PMMA and PS composite films showed significant improvements in dimensional thermal stability; up to 25 wt% synthetic polymer content, the coefficient of thermal expansion (CTE) was as low as ca. 30 ppm/K, about 1/3 of the pure polymers. This indicates that the regenerated cellulose network is effective in suppressing thermal expansion of the synthetic polymers.     

Rheological,mechanical and morphological properties of thermoplastic vulcanizates based on NR‐g‐PMMA/PMMA blends

Graft copolymer of natural rubber and poly(methyl methacrylate) (NR‐g‐PMMA) was prepared using semi‐batch emulsion polymerization technique via bipolar redox initiation system. It was found that the grafted PMMA increased with the increase of methyl methacrylate (MMA) concentration used in the graft copolymerization. The NR‐g‐PMMA was later used to prepare thermoplastic vulcanizates (TPVs) by blending with PMMA through dynamic vulcanization technique. Conventional vulcanization (CV) and efficient sulphur vulcanization (EV) systems were studied. It was found that the CV system provided polymer melt with lower shear stress and viscosity at a given shear rate. This causes ease of processability of the TPVs via extrusion and injection molding processes. Furthermore, the TPVs with the CV system showed higher ultimate tensile strength and elongation. The results correspond to the morphological properties of the TPVs. That is, finer dispersion of the small vulcanized rubber particles were observed in the PMMA matrix. Various blend ratios of the NR‐g‐PMMA/PMMA blends using various types of NR‐g‐PMMA (i.e. prepared using various percentage molar ratios of NR and MMA) were later studied via dynamic vulcanization by a conventional sulphur vulcanization system. It was found that increasing the level of PMMA caused increasing trend of the tensile strength and hardness properties but decreasing level of elongation properties. Increasing level of the grafted PMMA in NR molecules showed the same trend of mechanical properties as in the case of increasing concentration of PMMA used as a blend component. From morphological studies, two phase morphologies were observed with a continuous PMMA phase and dispersed elastomeric phase. It was also found that more finely dispersed elastomeric phase was obtained with increasing the grafted PMMA in the NR molecules. Copyright © 2005 John Wiley & Sons, Ltd.     

Preparation and properties investigation of PMMA/silica composites derived from silicic acid

Hybrid materials based on silicic acid and polymethyl methacrylate (PMMA) were prepared by in situ bulk polymerization of a silicic acid sol and MMA mixture. Silicic acid sol was obtained by tetrahydrofuran (THF) extraction of silicic acid from water. Silicic acid was prepared by hydrolysis and condensation of sodium silicate in the presence of 3.6 M HCl. As a comparative study, PMMA composites filled by silica particles, which were derived from calcining the silicic acid gel, were prepared by a comparable in situ polymerization. Each set of PMMA/silica composites was subjected to thermal and mechanical studies. Residual THF in PMMA/silicic acid composites impacted the properties of the polymer composites. With increase in silica content, the PMMA composites filled with silica particles showed improved thermal and mechanical properties, whereas a decrease in thermal stability and mechanical strength was found for PMMA composites filled with silicic acid dissolved in THF. With a better compatibility with polymer matrix, silicic acid sol shows better reinforcement than silica particles in PMMA films prepared via blending of the corresponding THF solutions. Copyright © 2008 John Wiley & Sons, Ltd.     

Polymerization of w/o microemulsions for the preparation of transparent SiO2/PMMA nanocomposites

Reverse w/o microemulsions composed of methyl methacrylate (MMA) forming the oil phase, nonionic surfactants, and water are used for the synthesis of transparent SiO2/PMMA nanocomposites. An inorganic precursor, tetraethoxysilane (Si(OEt)(4), TEOS), is hydrolyzed in the reverse micelles containing aqueous ammonia. During the hydrolysis of TEOS, polymerization of the continuous MMA phase is initiated using AIBN (azobisisobutyronitrile), and after thermal polymerization at 333 K for 12 h, solid blocks of PMMA are obtained in which nanometer-sized silica particles are trapped in the solid polymer matrix. According to small-angle X-ray and dynamic light scattering experiments, the water droplets in MMA microemulsions are 12 nm (R(W) = 13) in diameter, whereas after polymerization of the microemulsion, the SiO2 particles in the transparent SiO2/PMMA composites are 26 nm in diameter. Transmission electron micrographs demonstrate a low degree of agglomeration in the composites. In comparison with materials generated from micelle-free solutions, the particle size distribution is narrow. The reverse micelle-mediated approach produces composites of high transparency comparable with that of pure PMMA.     

Living Ab Initio Emulsion Polymerization of Methyl Methacrylate in Water Using a Water‐Soluble Organotellurium Chain Transfer Agent under Thermal and Photochemical Conditions

Ab initio emulsion polymerization of methyl methacrylate (MMA) using a water‐soluble organotellurium chain transfer agent in the presence of the surfactant Brij 98 in water is reported. Polymerization proceeded under both thermal and visible light‐irradiation conditions, giving poly(methyl methacrylate) (PMMA) with controlled molecular weight and low dispersity (?<1.5). Despite the formation of an opaque latex, the photoactivation of the organotellurium dormant species took place efficiently, as demonstrated by the quantitative monomer conversion and temporal control. Control of polymer particle size (PDI<0.030) was also achieved using a semi‐batch monomer addition process. The PMMA polymer in the particles retained high end‐group fidelity and was successfully used for the synthesis of block copolymers.     

Effects of methyl methacrylate grafting and in situ silica particle formation on the morphology and mechanical properties of natural rubber composite films

The effects of methyl methacrylate (MMA) grafting and in situ formation of silica particles on the morphology and mechanical properties of natural rubber latex (NRL) were investigated. MMA grafting on NRL was carried out using cumyl hydroxy peroxide/tetraethylene pentamine (CHPO/TEPA) as a redox initiator couple. The grafting efficiency of the grafted NR was determined by solvent extractions and the grafted NRL was then mixed with tetraethoxysilane (TEOS), a precursor of silica, coated by adherence to a glass surface to form a film and cured at 80°C. The resultant products were characterized by FT‐IR and transmission electron microscopy. The influence of varying the MMA monomer weight ratio on the surface morphology of the composites was investigated by scanning electron and atomic force microscopy. The PMMA (poly MMA) grafted NRL particles were obtained as a core/shell structure from which the NR particles were the core seed and PMMA was a shell layer. The silane was converted into silica particles by a sol–gel process which was induced during film drying at 80°C. The silica particles were fairly evenly distributed in the ungrafted NR matrix but were agglomerated in the grafted NR matrix. The root‐mean‐square roughness increased with an increasing weight ratio of MMA in the rubber. The in situ silica particles in the grafted NR matrix slightly increased both the modulus and the tear strength of the composite film. Copyright © 2008 John Wiley & Sons, Ltd.     

Chemical reactions occurring in the thermal treatment of PC/PMMA blends

The chemical reactions occurring in the thermal treatment of bisphenol-A polycarbonate (PC) and poly(methyl methacrylate) (PMMA) blends have been investigated by nuclear magnetic resonance (NMR), mass spectrometry (MS), size exclusion chromatography (SEC), and thermogravimetry (TG). Our results suggest that in the melt-mixing of PC/PMMA blends, at 230°C, no exchange reactions occur and that only the depolymerization reaction of PMMA has been observed. In the presence of an ester-exchange catalyst (SnOBu₂), an exchange reaction was found to occur at 230°C, but no trace of PC/PMMA graft copolymer has been observed. Instead, an exchange reaction between the monomer methyl methacrylate (MMA), generated in the unzipping of PMMA chains, and the carbonate groups of PC has been suggested. This is due to the diffusion of MMA at the interface or even into the PC domains, where it can react with PC producing low molar mass PC oligomers bearing methacrylate and methyl carbonate chain ends and leaving the undecomposed PMMA chains unaffected. The TG curves of PC/PMMA blends prepared by mechanical mixing and by casting from THF show two separated degradation steps corresponding to that of homopolymers. This behavior is different from that of a transparent film of PC/PMMA blend, obtained by solvent casting from DCB/CHCl₃, which shows a single degradation step indicating that the degradation rate of PC is increased by the presence of PMMA in the blend. The thermal degradation products obtained by DPMS of this blend consist of methyl methacrylate (MMA), cyclic carbonates arising from the degradation of PMMA and PC, respectively, and a series of open chain bisphenol-A carbonate oligomers with methacrylate and methyl carbonate terminal groups. The presence of the latter compounds suggests a thermally activated exchange reaction occurring above 300°C between MMA and PC. The presence of bisphenol-A carbonate oligomers bearing methyl ether end groups, generated by a thermally activated decarboxylation of the methyl carbonate end groups of PC, has also been observed among the pyrolysis products. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1873–1884, 1998     

Preparation of poly(methyl methacrylate) grafted hydroxyapatite nanoparticles via reverse ATRP

Surface-initiated reverse atom transfer radical polymerization (reverse ATRP) technical was successfully employed to modify hydroxyapatite (HAP) nanoparticles with poly(methyl methacrylate) (PMMA). The peroxide initiator moiety for reverse ATRP was covalently attached to the HAP surface through the surface hydroxyl groups. Reverse ATRP of methyl methacrylate (MMA) from the initiator-functionalized HAP was carried out, and the end bromide groups of grafted PMMA initiated ATRP of MMA subsequently. Fourier transformation infrared (FTIR) spectroscopy, thermal gravimetric analysis (TGA) and transmission electron microscopy (TEM) were employed to confirm the grafting and to characterize the nanoparticle structure. The grafted PMMA gave HAP nanoparticles excellent dispersibility in MMA monomer. As the amount of grafted PMMA increased, the dispersibility of surface-grafted HAP and the compressive strength of HAP/PMMA composites were improved.     

Atom transfer radical polymerized PMMA/magnetite nanocomposites and their magnetorheology

We synthesized core/shell-typed magnetic nanoparticle composites using poly(methyl methacrylate) (PMMA) as a shell and magnetite nanoparticle (MN) as a core, in which the PMMA shell was prepared via atomic transfer radical polymerization (ATRP) method. Chemical structure and morphology of the synthesized MN–PMMA nanocomposite were investigated using FT-IR and TEM, respectively. Magnetorheological (MR) fluid was prepared by dispersing synthesized MN–PMMA in non-magnetic medium. Both shear stress and shear viscosity of the MR fluids as a function of shear rate were measured using a rotational rheometer with a magnetic field generator, exhibiting that a yield stress increased with an external magnetic field strength.     

Improvements of properties of asphalt by poly(methyl methacrylate) additives

This article presents the effect of adding poly(methyl methacrylate) (PMMA) with different molecular weights on the mechanical properties of asphalt in terms of durability, strength, and resistance to rutting. By controlling the time of reaction we obtained PMMA of two different molecular weights: PMMA1 and PMMA2. The ageing properties of polymer modified asphalts were studied using the thin film over (oven) a test. A hot storage stability test was carried out for polymer modified binder. The physical properties of asphalt modified with PMMA including penetration value and softening point were examined at two different temperatures. Resilient modulus test was evaluated by a Universal Testing Machine. Results showed that an incorporation of PMMA into asphalt binder has significantly improved its properties under studies. Indirect tensile strength test and durability performance of the modified asphalts was evaluated as well. The resulted modification was found to be dependent on the polymer molecular weight. The PMMA1 exhibited effective and cheerful results.     

Investigations on poly(methyl methacrylate)-poly(ethylene oxide) hybrid polymer electrolytes with dioctyl phthalate, dimethyl phthalate and diethyl phthalate as plasticizers

Plasticizers can be used to change the mechanical and electrical properties of polymer electrolytes by reducing the degree of crystallinity and lowering the glass transition temperature. The transport properties of gel-type ionic conducting membranes consisting of poly(ethylene oxide) (PEO), poly(methyl methacrylate) (PMMA), LiClO₄ and dioctyl phthalate, diethyl phthalate or dimethyl phthalate (DMP) are studied. The polymer films are characterized by X-ray diffraction, Fourier transform infrared and impedance spectroscopic studies. It is found that the addition of DMP as the plasticizer in the PEO-PMMA-LiClO₄ polymer complex favours an enhancement in ionic conductivity. The maximum conductivity value obtained for the solid polymer electrolyte film at 305 K is 3.529×10^{– 4} S cm^–1. Electronic Publication     

Chemical recycling of poly(methyl methacrylate) by pyrolysis. Potential use of the liquid fraction as a raw material for the reproduction of the polymer

Pyrolysis of poly(methyl methacrylate) (PMMA) was studied as an effective way to recycle this polymer and recover its monomer methyl methacrylate (MMA). Experiments were carried out in a laboratory fixed bed reactor using either a model polymer or a commercial product based on PMMA as feedstock. Gaseous and liquid products obtained from polymer degradation were analysed and it was found that the oil fraction constituted mainly of the MMA monomer. Thus, the possibility of directly using the liquid product for the reproduction of the polymer was further investigated. Polymerizations accomplished in a differential scanning calorimeter using azo-bis-isobutyronitrile as initiator and different reaction temperatures. Results obtained were compared to corresponding data from polymerization of neat monomer. It was found that the pyrolysis liquid fraction can be polymerized and produce a polymer similar to the original PMMA. However, even small amounts of other organic compounds (mainly methyl esters) included in this fraction act as non-ideal reaction retarders, altering the reaction rate curve and lowering the glass transition temperature and the average molecular weight of the polymer produced.     

Preparation of polymethyl methacrylate with well-controlled stereoregularity by anionic polymerization in an ionic liquid solvent

This study investigates the effect of ionic liquids (ILs) on the anionic polymerization of methyl methacrylate (MMA). Polymethyl methacrylate (PMMA), an isotactic polymer, is prepared by anionic polymerization at a high reaction temperature with an IL that acts as both solvent and additive. The most plausible reaction mechanism is determined using ¹H NMR and Fourier-transform infrared spectroscopy. The electrostatic interaction between MMA and the IL increases the apparent steric hindrance in MMA, resulting in the isotactic PMMA.     

Synthesis of poly(methyl methacrylate) nanocomposites via emulsion polymerization using a zwitterionic surfactant

The synthesis of nanocomposites via emulsion polymerization was investigated using methyl methacrylate (MMA) monomer, 10 wt % montmorillonite (MMT) clay, and a zwitterionic surfactant octadecyl dimethyl betaine (C18DMB). The particle size of the diluted polymer emulsion was about 550 nm, as determined by light scattering, while the sample without clay had a diameter of about 350 nm. The increase in the droplet size suggests that clay was present in the emulsion droplets. X-ray diffraction indicated no peak in the nanocomposites. Transmission electron microscopy showed that emulsion polymerization of MMA in the presence of C18DMB and MMT formed partially exfoliated nanocomposites. Differential scanning calorimetry showed an increase of 18 degrees C in the glass transition temperature (Tg) of the nanocomposites. A dynamic mechanical thermal analyzer also verified a similar Tg increase, 16 degrees C, for the partially exfoliated nanocomposites over poly(methyl methacrylate) (PMMA). Thermogravimetric analysis indicated a 37 degrees C increase in the decomposition temperature for a 20 wt % loss. A PMMA nanocomposite with 10 wt % C18DMB-MMT was also synthesized via in situ polymerization. This nanocomposite was intercalated and had a Tg 10 degrees lower than the emulsion nanocomposite. The storage modulus of the partially exfoliated emulsion nanocomposite was superior to the intercalated structure at higher temperatures and to the pure polymer. The rubbery plateau modulus was over 30 times higher for the emulsion product versus pure PMMA. The emulsion technique produced nanocomposites of the highest molecular weight with a bimodal distribution. This reinstates that exfoliated structures have enhanced thermal and mechanical properties over intercalated hybrids.     

Highly enhanced electrical and mechanical properties of methyl methacrylate modified natural rubber filled with multiwalled carbon nanotubes

Developing conductive networks in a polymer matrix with a low percolation threshold and excellent mechanical properties is desired for soft electronics applications. In this work, natural rubber (NR) functionalized with poly(methyl methacrylate) (PMMA) was prepared for strong interfacial interactions with multiwalled carbon nanotubes (MWCNT), resulting in excellent performance of the natural rubber nanocomposites. The MWCNT and methyl methacrylate functional groups gave good filler dispersion, conductivity and tensile properties. The filler network in the matrix was studied with microscopy and from its non-linear viscoelasticity. The Maier-Göritze approach revealed that MWCNT network formation was favored in the NR functionalized with PMMA, with reduced electrical and mechanical percolation thresholds. The obvious improvement in physical performance of MWCNT/methyl methacrylate functionalized natural rubber nanocomposites was caused by interfacial interactions and reduced filler agglomeration in the NR matrix. The modification of NR with poly(methyl methacrylate) and MWCNT filler was demonstrated as an effective pathway to enhance the mechanical and electrical properties of natural rubber nanocomposites.     

Synthesis of functional graft copolymers by solution copolymerization and their evaluation as dispersants in nonaqueous phase dispersion polymerization

The poly(HEMA‐co‐MMA‐g‐PMMA) graft copolymer was prepared with a poly(methyl methacrylate) (PMMA) macromonomer, 2‐hydroxyethyl methacrylate (HEMA), and methyl methacrylate (MMA), and its application as a dispersant for the nonaqueous phase dispersion polymerization of polystyrene (PST) was investigated. Monodisperse PST particles were obtained with two‐dimensionally tailored graft copolymers, with the number of grafted chains controlled and the polar component (HEMA) in the backbone chains balanced. As for the reactor, a stirred vessel with moderate agitation yielded uniform polymer particles, whereas sealed glass ampules with an overturning motion yielded broader size distributions. Increasing the polarity of the solvent in the continuous phase yielded smaller polymer particles with a gradual deterioration of monodispersity. Uniform polymer particles with a coefficient of variation of less than 6% were obtained up to 30 wt % solid contents. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1788–1798, 2003     

新型PMMA基聚合物电解质的研制

制备了聚甲基丙烯酸甲酯（PMMA）基聚合物电解质，通过加入交联剂使其形成网状结构，提高了聚合物电解质的机械性能.对MMA以及交联剂的含量作了优化，并测试了聚合物电解质的温度特性.测试结果表明,MMA、EGD(二甲基丙烯酸乙二醇酯)和电解液(LiBF4/EC DMC)含量分别为25％、2％、73％(质量分数）时，所制备的聚合物电解质具有较高的电导率，室温条件下可以达到2×10－3 S•cm－1，电化学窗口为4.8 V.用其作为电解质组装的聚合物锂离子电池具有较好的充放电性能.     

Influence of sample preparation and processing on observed glass transition temperatures of polymer nanocomposites

Polymer composites composed of poly(methyl methacrylate) (PMMA) and silica (14 nm diameter) have been investigated. The influences of sample preparation and processing have been probed. Two types of sample preparation methods were investigated: (i) solution mixture of PMMA and silica in methyl ethyl ketone and (ii) in situ synthesis of PMMA in the presence of silica. After removing all solvent or monomer, as confirmed using thermogravimetric analysis, and after compression molding, drops in T_g of 5–15 °C were observed for all composites (2–12% w/w silica) and even pure polymer reference samples. However, after additional annealing for 72 h at 140 °C, all previously observed drops in T_g disappeared, and the intrinsic T_g of bulk, pure PMMA was again observed. This is indicative of nonequilibrium trapped voids being present in the as‐molded samples. Field‐emission scanning electron microscopy was used to show well‐dispersed particles, and dynamic mechanical analysis was used to probe the mechanical properties (i.e., storage modulus) of the fully equilibrated composites. Even though no equilibrium T_g changes were observed, the addition of silica to the PMMA matrices was observed to improve the mechanical properties of the glassy polymer host. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2270–2276, 2007     

A novel method for encapsulation of a liquid crystal in monodisperse micron-sized polymer particles

Liquid crystals (LCs) encapsulated in monodisperse micron-sized polymer particles were prepared to control the size and size distribution of LC droplets in polymer-dispersed LCs. The poly(methyl methacrylate) (PMMA) seed particles were swollen with the mixture of liquid crystal, monomers (methyl methacrylate and styrene) and initiator by using a diffusion-controlled swelling method. A single LC domain was produced by the phase separation between PMMA and LC through polymerization. The optical microscopy and scanning electron microscopy showed that the particles are highly monodisperse with core–shell structure. Moreover, monodisperse LC core domains were confirmed from polarized optical microscope observations. The final particle morphology was influenced by the cross-linking of the seed particle. When linear PMMA particles, which are not cross-linked, were used as a seed, the microcapsules were distorted after annealing for a few days; however, in the case of cross-linked PMMA particles, the core–shell structure was sustained stably after annealing. Received: 22 November 2000 Accepted: 12 March 2001