How will additives shape the future of plastics?

Additives are essential components of plastic formulations providing maintenance and/or modification of polymer properties, performance and long-term use. The extension of polymer properties by additives has played a substantial role in the growth of plastics. At the beginning of the plastics age additives were used mainly to maintain polymer properties and to help plastics to survive heat treatment during transforming processes. The next generation of additives provided extension of service life as well as modification of mechanical and physical properties. These well-established additives - antioxidants, heat stabilizers, light stabilizers and others - cover the requirements of standard plastics and today's mass applications. The more recent developments of high-performance additives address more stringent or new requirements, more severe processing and use conditions and/or environmental concerns, but still with the main target of maintaining plastic properties. The future will introduce more and more new effects and functionalities through additives in plastic applications tailoring the properties of polymers and offering a vast potential of innovation in the plastics area. Recent examples of emerging technologies show that additives will not only modify the polymer itself and add new properties, but can also, when incorporated into the plastic, beneficially impact properties, which are of high value for the user. The paper shows the role of additives used in plastics from the past to the present with the focus on stabilization and performance of additives incorporated during melt processing, and outlines future trends.     

Effects of reprocessing of oxobiodegradable and non-degradable polyethylene on the durability of recycled materials

The use of plastics is steadily increasing in our daily lives, and plastics are the fastest-growing component of the waste stream. Although the efficiency of plastic recycling is increasing, plastics are often seen as a permanent environmental problem because of littering. The introduction of oxobiodegradable polyolefins (OBDs), containing prodegradant additives, is considered to be a way to reduce this problem by enabling the fast degradation of plastics in the environment. The prodegradant additives form radicals that attack the polymer chains, causing chain scissions and generation of low molecular mass oxidation products that can be consumed by microorganisms. There is, however, a concern that the prodegradant additives will present a problem if OBD materials end up in the conventional plastic recycling streams. The present study therefore highlights the impact of mixing OBD materials with conventional polyolefins to evaluate the impact on the remaining service life of the recyclates.The study included the use of two different OBDs, mixed in different proportions (10% and 20%) in a conventional polyethylene. The remaining service life of the mixtures was evaluated by monitoring the reduction in tensile strain after exposure to thermo-oxidative degradation at 70 °C, compared with a pure polyethylene. The impact of stabilizer content in the mixtures was also evaluated together with the effect of mixing partially degraded OBDs into the recyclate.The results show that the incorporation of minor fractions of OBD materials in the existing recycling streams will not create a severe effect on the service life of the recyclates as long as the polymer mixture possesses a reasonable degree of stabilization.     

Thermal degradation of vinylidene chloride/4-vinylpyridine copolymers

Vinylidene chloride polymers are prominent in the barrier plastics packaging industry. They display good barrier to the transport of oxygen (to prevent spoilage of food items) and flavor and aroma constituents (to prevent 'scalping' on the supermarket shelf). However, these polymers undergo thermal dehydrochlorination during processing. This can lead to a variety of problems including the evolution of hydrogen chloride which must be scavenged to prevent its interaction with the metallic walls of process equipment. Such interaction leads to the formation of metal halides which act as Lewis acids to facilitate the degradation. A potentially effective means to capture hydrogen chloride generated might be to incorporate into the polymer a mild organic base. Accordingly, copolymers of vinylidene chloride and 4-vinylpyridine have been prepared and subjected to thermal aging. Results suggest that the pyridine moiety is sufficiently basic to actively promote dehydrochlorination in the vinylidene chloride segments of the polymer.     

Chlorinated products of plastic pyrolysis

The formation of various chlorinated products in pyrolysis of polymers and plastics additives was studied. Formation of chlorobenzenes (in addition to the monomers) from poly(chlorostyrene) and poly(vinylbenzyl chloride) was observed. Hydrogen chloride is only produced from these polymers at above 600 °C when the chlorine atoms are cleaved off and abstract hydrogen. A similar process takes place in aromatic chlorine-containing dyes, in which the strong aromatic molecular structure prevents the thermal cleavage of chloroaromatic volatile products. We have observed that cupric and ferric chlorides chlorinate phenolic thermal decomposition products of plastic materials which originate either from the polymer or from the stabilizer. The highest yields of chlorophenols are obtained in pyrolysis at around 700 °C.     

Aggregation and self-assembly of amphiphilic block copolymers in aqueous dispersions of carbon nanotubes

The self-assembly (SA) of amphiphilic block copolymers (poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide)) was investigated in dispersions of single-walled and multiwalled carbon nanotubes (SWNT and MWNT, respectively) as a function of temperature. Differential scanning calorimetry (DSC) was used for characterization of the thermal behavior of the combined polymers-nanostructures system, and spin-probe electron paramagnetic resonance (EPR) was employed for probing the local dynamic and polarity of the polymer chains in the presence of nanostructures. It was found that SWNT and MWNT modify the temperature, enthalpy, and dynamic behavior of polymer SA. In particular, SWNT were found to increase the cooperativity of aggregating chains and dominate aggregate dynamics. MWNT reduced the cooperativity, while colloidal carbon black additives, studied for comparison, did not show similar effects. The experimental observations are consistent with the suggestion that dimensional matching between the characteristic radius of the solvated polymer chains and the dimensions of additives dominate polymer SA in the hybrid system.     

示差扫描量热法进展及其在高分子表征中的应用

示差扫描量热法(DSC)是表征材料热性能和热反应的一种高效研究工具,具有操作简便、应用广泛、测量值物理意义明确等优点.近年来DSC技术的发展大大拓展了高分子材料表征的测试范围,促进了对高分子物理转变的热力学和动力学的深入研究.温度调制示差扫描量热法(TMDSC)是DSC在20世纪90年代的标志性进展,它在传统DSC的线性升温速率的基础之上引入了调制速率,从而可将总热流信号分解为可逆信号和不可逆信号两部分,并能测量准等温过程的可逆热容.闪速示差扫描量热法(FSC)是DSC技术近年来的创新性发展,它采用体积微小的氮化硅薄膜芯片传感器替代传统DSC的坩埚作为试样容器和控温系统,实现了超快速的升降温扫描速率以及微米尺度上的样品测试,使得对于高分子在扫描过程中的结构重组机制的分析以及对实际的生产加工条件的直接模拟成为可能.本文从热分析基础出发,依次对传统DSC、TMDSC和FSC进行了介绍,内容覆盖其发展历史、方法原理、操作技巧及其在高分子表征中的应用举例,最后对DSC未来的发展和应用进行了展望.本文希望通过综述DSC原理、实验技巧和应用进展,帮助读者加深对DSC这一常用表征技术的理解,进一步拓展DSC表征高分子材料的应用.     

Polymer characterization by thermal evolution techniques

Thermal evolution techniques continuously monitor materials thermally evolved from a sample on controlled heating. Either stepwise detection of such volatiles as a function of temperature or time, or quantitative measurement and identification of these materials provides very useful information. Transducers include vacuum gauges, electrochemical devices, thermal conductivity and flame ionization detectors, etc. These techniques have shown promise in studies of thermal stability and degradation mechanism, analysis of trace impurities and additives, and elucidation of polymer structures. Other applications are in the areas of vapor pressure measurement and toxicity studies of constituents in polymer systems.     

Physicochemical and thermal properties of lignocellulosic fiber from sugar palm fibers: effect of treatment

Sugar palm fiber (SPF) is one of the prospective fibers used to reinforce polymer composites. The aim of this study is to evaluate the physicochemical, thermal, and morphological properties of SPF after alkali and sea water treatments. The chemical constituents group and thermal stability of the SPF were determined using scanning electronic microscopy (SEM) along with energy dispersive X-ray spectroscopy and thermogravimetric analysis (TGA). Fourier transform infrared spectroscopy was carried out to detect the presence of functional groups in untreated and treated SPF. The SEM images after both treatments showed that the external surface of the fiber became clean as a result. However, the sea water treatment affected the fiber properties physically, while the alkali treatment affected it both physically and chemically by dissolving the hemicellulose in the fiber. The TGA results showed that untreated fiber is significantly more stable than treated fiber. In conclusion, the results show that the fiber surface treatment significantly affected the characterization of the fiber.     

Characterization of fire retardant polymer blends by temperature resolved in-source pyrolysis mass spectrometry

The characterization of fire retardant polymer blends by temperature resolved in-source pyrolysis mass spectrometry (PYMS) is demonstrated with a few examples. Electron impact (EI) and electron capture negative ionization (ECNI) were used to identify the thermal degradation products of polymer blends containing brominated fire retardants. PYMS (EI mode) offers an analytical instrument for a fast analysis of unknown mixtures of polymers and for the presence of fire retardant additives. Under electron impact conditions, in vacuo, low-molecular weight additives like fire retardants mainly evaporate from the polymer matrix. PYMS (EI mode) has been used for the characterization of addition polymers like polystyrene and acrylonitrile-butadiene-styrene copolymer, and for condensation polymers like the polyester poly(butylene terephthalate). Applying electron capture negative ionization, at low argon pressure in the ionization chamber, a more realistic pyrolysis situation is created because the premature loss of volatile additives is suppressed. The selectivity of ECNI for electron accepting groups like bromine makes it possible to study the influence of brominated compounds on the degradation processes in the melt. This is demonstrated by our studies on polystyrene and acrylonitrile-butadiene-styrene copolymer. High-molecular weight pyrolysis products in the m/z range of 1000 - 2000 are detected for p-bromopolystyrene and for a blend of high impact polystyrene with the fire retardant system decabromodiphenyl ether/antimony(III) oxide. In addition to the formation of antimony bromides shown in earlier studies, the emission of the synergist antimony(III) oxide as a dimeric cluster (Sb₄O₆) or as a reduced Sb₄ cluster is observed under PYMS conditions.     

Separation of minor macromolecular constituents from multicomponent polymer systems by means of liquid chromatography under limiting conditions of enthalpic interactions

Minor (<1%) macromolecular constituents may significantly affect physical/utility properties of the multicomponent polymer systems. Separation and molecular characterization of the small amounts of macromolecular additives from the dominant polymer matrices represents an exacting analytical problem. Recently a series of unconventional liquid chromatographic methods was developed for separation of the constituents of polymer blends; their generic name is Liquid chromatography under limiting conditions of enthalpic interactions, LC LC. The LC LC procedures employ the difference in elution rate of the low molecular substances and the macromolecules within the column packed with porous particles. Small molecules permeate practically all pores of the packing and therefore they elute slowly. Polymer species are partially of fully pore excluded and in absence of enthalpic interactions they are rapidly transported along the column. The appropriately chosen low molecular substances promote interactions of macromolecules within the column. If eluted in front of sample, the interaction promoting low molecular substance may create a sort of slowly eluting barrier that is “impermeable” for the interacting macromolecules and efficiently decelerates their fast transport. The blocking action of a barrier differs for macromolecules of distinct nature, which elute from the column with a different rate to be mutually separated irrespectively of their molar mass. In present work, different approaches to the LC LC separations are compared from the point of view of their applicability to complex polymer systems, in which one constituent is present at very low concentration, and also in light of sample recovery. The practical examples are the two- and three-component polymer blends of polystyrenes, poly(methyl methacrylate)s and poly(vinyl acetate)s of different molar mass averages and distributions, as well as the diblock copolymers polystyrene-block-poly(methyl methacrylate) that contain their parent homopolymers.     

Polymer Multi-Block and Multi-Block+ Strategies for the Upcycling of Mixed Polyolefins and Other Plastics

Due to a continued rise in the production and use of plastic products, their end-of-life pollution has become a pressing global issue. One of the biggest challenges in plastics recycling is the separation of different polymers. Multi-block copolymers (MBCPs) represent an efficient strategy for the upcycling of mixed plastics via induced compatibilization, but this approach is limited by difficulties associated with synthesis and structural modification. In this contribution, several synthetic strategies are explored to prepare MBCPs with tunable microstructures, which were then used as compatibilizer additives to upcycle mixtures of polyolefins with other plastics. A multi-block⁺ strategy based on a reactive telechelic block copolymer platform was introduced, which enabled block extension during the in situ melt blending of mixed plastics, leading to better compatibilizing properties as well as better 3D printing capability. This strategy was also applicable to more complex ternary plastic blends. The polymer multi-block strategy enabled by versatile MBCPs synthesis and the multi-block⁺ strategy enabled by in situ block extension show exciting opportunities for the upcycling of mixed plastics.     

Effect of chlorinated fire-retardant additives on the thermal degradation of polypropylene

Modifications in the thermal degradation mechanism of polypropylene caused by interactions between the degrading polymer, a chloroparaffin and bismuth carbonate (typical fire retardant additives) are studied.Preliminary TVA and pyrolysis-GLC results show that volatilisation of the polymer occurs at lower temperatures with production of a larger proportion of higher boiling chain fragments in the mixture than in the pure polymer.The products of a strongly exothermal reaction occurring when the two additives are heated together, as shown by DTA and TG, could play an important role in modifying the thermal degradation behaviour of polypropylene in the mixture.     

Untreated and alkali treated fibers from Alfa stem: effect of alkali treatment on structural,morphological and thermal features

Alfa stems are rich in cellulose and they are an inexpensive, easily renewable source of natural fibers with the potential for polymer reinforcement. However, large amounts of non-cellulosic materials, surface impurities and low degradation temperature make natural fibers less attractive for reinforcement of polymeric materials, unless they can be modified in a proper way. In this paper, Alfa stems were treated with NaOH solution with two different concentrations (1 and 5 wt%). Raw and treated stems were crushed to obtain fibers. Stems and fibers were characterized by scanning electron microscopy (SEM) and optical microscopy, respectively. Their crystallinity index was determined by X-ray diffraction, thermal stability by thermogravimetry and structural change by FT-IR and ¹³C NMR spectroscopy. Comparison and analysis of results confirmed some thermal, structural and morphological changes of the fibers after treatment due to removal of some non-crystalline constituents from the plant. SEM showed rougher surfaces after alkalization. FT-IR and ¹³C NMR showed a gradual improvement in cellulose level by alkali treatment with increasing NaOH concentration. The crystallinity index and thermal stability of treated Alfa fibers were also found to be improved.     

The effect of 3,5-ditert.butyl-4-hydroxybenzylthioglycollate and tinuvin P on the thermal,photo and natural degradation of ABS

A newly synthesized antioxidant 3,5-ditert.butyl-4-hydroxybenzyl thioglycollate (DBHBT) and Tinuvin P have been used as additives for normal ABS. The thermal and photo-oxidative stabilities of the polymer containing these additives have been compared with those for unstabilized ABS. It is concluded that the new additive gives very good thermal stability to ABS and acts as a peroxide decomposer. It was found that it could be grafted on to the polymer backbone during processing. Synergism was obtained with a combination of Tinuvin P and DBHBT. It was found that considerable protection was offered to the base polymer when ABS containing these additives was exposed to weathering.     

Ambient ionisation mass spectrometry for the characterisation of polymers and polymer additives: A review

The purpose of this review is to showcase the present capabilities of ambient sampling and ionisation technologies for the analysis of polymers and polymer additives by mass spectrometry (MS) while simultaneously highlighting their advantages and limitations in a critical fashion. To qualify as an ambient ionisation technique, the method must be able to probe the surface of solid or liquid samples while operating in an open environment, allowing a variety of sample sizes, shapes, and substrate materials to be analysed. The main sections of this review will be guided by the underlying principle governing the desorption/extraction step of the analysis; liquid extraction, laser ablation, or thermal desorption, and the major component investigated, either the polymer itself or exogenous compounds (additives and contaminants) present within or on the polymer substrate. The review will conclude by summarising some of the challenges these technologies still face and possible directions that would further enhance the utility of ambient ionisation mass spectrometry as a tool for polymer analysis.     

A Review of Synthetic Polymer Characterization by Pyrolysis–GC–MS

Pyrolysis–GC with mass spectrometry detection (Py–GC–MSD) study of the thermal degradation products of synthetic polymers is reviewed. Due to the high heating speed, accurate temperature reproducibility and a wide temperature range, Py–GC–MSD has been applied successfully for polymer characterization. Introduction of samples using the pyrolysis carrier gas through the split injection port, followed by sub-ambient cryofocusing of the pyrolysis products, has shown to give reproducible chromatograms (pyrograms). One of the advantages of this method is that all compositions of the polymers and additives can be investigated without any pretreatment, providing important compositional and structural information in a simple way. The method is a convenient method for compositional analysis of complex polymer materials. The aim of this review is to describe the kinds of applications for which Py–GC–MSD has been found to be suitable; to present guidelines for method optimization; to survey innovations that have recently been developed or are currently being researched; to point to problems in our understanding of the pyrograms; and to suggest areas in which research efforts might be most effective in realizing the full potential of this technique.     

Synthesis and fire retardant properties of vinylic polymers bearing phosphonated groups

To overcome the use of halogenated compounds, which are usually incorporated in plastics as flame retardant additives, the authors investigated the synthesis possibilities, to introduce with covalent bonds, the flame retarder groups at different positions of the polymer chains. They established correlations between the topology of the phosphonated groups and the flame retardant properties. They attempt to determine the origin of the flame resistance obtained in several cases. Their goal is to extend their interesting results obtained from oligomers, to polymer of high molecular weight.     

The origin and role of structural inhomogeneities and impurities in material recycling of plastics

Characteristics of aged polymers intended for material recycling are emphasized. Specific material properties of aged recyclates, containing new functional groups formed during processing and first-life application (structural polymer inhomogeneities) and metallic compounds, pigments or compounds generated from additives (non-polymeric impurities), are considered from the point of view of their influence on the aging resistance in the second-life applications. Chemical transformations of the polymer matrix together with consumption of stabilizers deteriorate material properties of collected waste plastics in reprocessing and subsequent outdoor applications.     

Size-exclusion chromatography—from high-performance to ultra-performance

Size-exclusion chromatography (SEC) enables measurement of the average molecular weights and molecular-weight distributions of polymers. Because these characteristics may, in turn, be correlated with important performance characteristics of plastics, SEC is an essential analytical technique for characterization of macromolecules. Although SEC is one of the oldest instrumental chromatographic techniques, it is still under continuous development, as a result of the great demand for increased resolution and faster analysis in SEC. Ultra-high-pressure size-exclusion chromatography (UHPSEC) was recently introduced to satisfy the growing demands of analytical chemists. Using instrumentation capable of generating very high pressures and columns packed with small particles, this technique enables greater separation efficiency and faster analysis than are achieved with conventional SEC. UHPSEC is especially advantageous for high-resolution analysis of oligomers, for very rapid polymer separations, and as a second dimension in comprehensive two-dimensional liquid chromatography of polymers. In this paper we discuss the benefits of UHPSEC for separation of macromolecules, with examples from the literature.     

Determination of polymer additives using analytical pyrolysis

When analyzing a polymeric material using pyrolysis-GC, the majority of the peaks seen are degradation products from the polymer matrix, but there may be specific compounds present resulting from the presence of antioxidants, plasticisers, stabilizers, flame retardants and other additives. Some of these compounds may be volatile or semi-volatile and appear as intact molecules, while others are larger and only appear as fragments after the pyrolysis. In understanding the pyrolysis of the complete system, it is important to understand the behavior of such additives under the thermal conditions used to analyze the polymer matrix.This paper presents data for several polymer additives, showing their contribution to the analytical results when studying typical polymers using Py-GC/MS. Specific types of additives include phenolic antioxidants, hindered amine light stabilizers, phthalates and phosphites.It was determined that for some additives, especially when analyzing simple polymers, co-analysis of the polymer and additive was feasible. For other, more complex formulas, a multi-step approach permitted a thermal separation of compound families and simplified the analysis. For some additives, especially in the parts-per-million range, pyrolysis with selected or extracted ion mass spectrometry was the most informative.