Tailored polymers by free radical processes

This paper describes a versatile and effective method for the control of free radical polymerization and its use in the preparation of narrow polydispersity polymers of various architectures. Living character is conferred to conventional free radical polymerization by the addition of a thiocarbonylthio compound of general structure S=C(Z)SR, for example, S=C(Ph)SC(CH₃)₂Ph. The mechanism involves Reversible Addition-Fragmentation chain Transfer and, for convenience of referral, we have designated it the RAFT polymerization. The process is compatible with a very wide range of monomers including functional monomers such as acrylic acid, hydroxyethyl methacrylate, and dimethylaminoethyl methacrylate. Examples of narrow polydispersity (≤1.2) homopolymers, copolymers, gradient copolymers, end-functional polymers, star polymers, A-B diblock and A-B-A triblock copolymers are presented.     

Aspects of Living Radical Polymerization Mediated by Cobalt Porphyrin Complexes

Living radical polymerization (LRP) of methyl acrylate (MA), acrylic acid (AA), and vinyl acetate (VAc) mediated by cobalt(II) porphyrin complexes ((TMP)Co^II·, (TMPS)Co^II·) are reported. The polymeric products with relatively low polydispersity and controlled number average molecular weight (M_n) based on one polymer chain per cobalt complex demonstrate the living characters of the polymerization process. The formation of block copolymers of poly(methyl acrylate)‐b‐poly(vinyl acetate) (PMA‐b‐PVAc) and poly(methyl acrylate)‐b‐poly(vinyl pyrrolidone) (PMA‐b‐PVP) demonstrate another important feature of LRP and extend the application of cobalt porphyrin mediated radical polymerization to a wider array of functionalized monomers. Kinetic studies using ¹H NMR to follow the formation of orGano‐cobalt complexes reveal that two mechanisms, reversible termination (RT) and degenerative transfer (DT), occur during the polymerization process. MA and VAc polymerization mediated by cobalt porphyrin complexes are used to illustrate the properties of these two LRP pathways and evaluate the kinetic and thermodynamic properties for several of the central reactions.     

Cobalt(II) phenoxy-imine complexes in radical polymerization of vinyl acetate: The interplay of catalytic chain transfer and controlled/living radical polymerization

A series of cobalt(II) phenoxy-imine complexes (Co^II(FI)₂) have been synthesized to mediate the radical polymerization of vinyl acetate (VAc) and methyl acrylate (MA) to evaluate the influence of chelating atoms and configuration to the control of polymerization. The VAc polymerizations showed the properties of controlled/living radical polymerization (C/LRP) with complexes 1a and 3a , but the catalytic chain transfer (CCT) behaviors with complexes 2a , 1b , 2b , and 3b . The control of VAc polymerization mediated by complex 1a could be improved by decreasing the reaction temperature to approach the molecular weights that not only linearly increased with conversions but also matched the theoretical values and relatively narrow molecular weight distributions. The catalytic chain transfer polymerizations (CCTP) mediated by complexes 2a , 1b , 2b , and 3b were characterized by Mayo plots and the polymer chain end double bonds were observed by ¹H NMR spectra. The tendency toward C/LRP or CCTP in VAc polymerization mediated by Co^II(FI)₂ could be determined by the ligand structure. Cobalt complex coordinated by the ligand with more steric hindered and less electron-donating substituents favored the controlled/living radical polymerization. In contrast, the efficiency of CCT process could be enhanced by less steric hindered, more electron-donating ligands. The controlled/living radical polymerization of MA, however, could not be achieved by the mediation of these cobalt(II) phenoxy-imine complexes. Associated with the results of polymerization mediated by other cobalt complexes, this study implied that the configuration and spin state of cobalt complexes were more critical than the chelating atoms to the control behavior of radical polymerization. © 2019 Wiley Periodicals, Inc. J. Polym. Sci. 2020 , 58, 101–113     

Diene-functional macromonomers by a single-step free radical addition–fragmentation reaction. Syntheses and kinetics

A new chain transfer agent, 5-tert-butylthio-1,3-pentadiene (TBPD or 7, 7-dimethyl-6-thia-1,3-octadiene) was used in the free radical polymerization of methyl methacrylate and styrene to produce conjugated diene-end capped macromonomers by a free radical addition–fragmentation mechanism. The chain transfer was found to be degradative. A new kinetic model was proposed to describe the retarded polymerization. The kinetic parameters per-taining to transfer, reinitiation, primary radical termination, and mutual termination of the primary radicals were evaluated at different temperatures permitting precise theoretical prediction of the functionalities. The chain transfer constants, calculated using a modified Mayo's equation revealed better transfer properties for MMA. The macromonomers were synthesized by high conversion polymerization. Characterizations of the macromonomers revealed that copolymerization predominated over the fragmentation following 1,4-addition, although the former reaction is not detrimental for the chain-end functionalization. © 1995 John Wiley & Sons, Inc.     

Cationic RAFT Polymerization Using ppm Concentrations of Organic Acid

A metal‐free, cationic, reversible addition–fragmentation chain‐transfer (RAFT) polymerization was proposed and realized. A series of thiocarbonylthio compounds were used in the presence of a small amount of triflic acid for isobutyl vinyl ether to give polymers with controlled molecular weight of up to 1×10⁵ and narrow molecular‐weight distributions (M_w/M_n<1.1). This “living” or controlled cationic polymerization is applicable to various electron‐rich monomers including vinyl ethers, p‐methoxystyrene, and even p‐hydroxystyrene that possesses an unprotected phenol group. A transformation from cationic to radical RAFT polymerization enables the synthesis of block copolymers between cationically and radically polymerizable monomers, such as vinyl ether and vinyl acetate or methyl acrylate.     

Radiation polymerization of methacrylates controlled by a chain transfer catalyst

The effect of γ-radiation dose and chain transfer catalyst on polymerization of methyl methacrylate (MMA) and copolymerization of MMA with hydroxyethyl methacrylate or triethylene glycol dimethacrylate has been investigated. The addition of 5 × 10^?4?10^?3 mol/L of bis[(difluoroboryl) isopropylpyridine dimethylglyoximato]cobalt(II) (Co(II)) makes it possible to produce macromonomers MM _n ⁼⁼ bearing terminal double bonds and having a degree polymerization of n = 2?40 and a polydispersity index of 1.05?1.15. It has been found that the degree polymerization of the macromonomers increases with the increasing γ-radiation dose and monomer conversion through the mechanism of the reversible β-cleavage of the terminal unit: R _k ^? + MM _n ⁼ ? MM _k+1 ⁼ + R _n-1 ^? followed by the living polymerization of both radicals. This reaction may compete with the catalytic chain transfer reaction and have a significant effect on the evolution of the molecular weight characteristics of the macromonomers during the course of MMA (co)polymerization.     

Free radical polymerization of methyl methacrylate initiated by the diphosphine Mo(0) complexes

The polymerization of methyl methacrylate MMA catalyzed by [Mo(CO)₄L₂] [L₂ = diphenylphosphinomethane (dppm), diphenylphosphinoethane (dppe) or diphenylphosphinopropane (dppp)] has been studied. The activity of these single‐component catalysts depends on the length of the (CH₂)_n bridge of diphosphine ligand. Thus, the dppm derivative displays higher activity than dppe or dppp ligands. These complexes, as free radical initiators, afforded the methyl methacrylate polymerization in chlorinated solvents. The mechanism of the polymerization was discussed and a radical mechanism was proposed. Copyright © 2006 John Wiley & Sons, Ltd.     

Direct polymerization of surface‐tethered polyelectrolyte layers in aqueous solution via surface‐confined atom transfer radical polymerization

The direct polymerization of deprotonated acidic monomers in aqueous solutions was achieved via surface‐confined atom transfer radical polymerization (SC‐ATRP) to produce surface‐tethered polyelectrolyte brushes. Layers of poly(itaconic acid), poly(methacrylic acid), and sodium poly(styrene sulfonate) were grown by SC‐ATRP from self‐assembled initiator monolayers of [BrC(CH₃)₂COO(CH₂)₁₁S]₂ on gold substrates. The polymer layers were characterized with variable‐angle ellipsometry and external‐reflection Fourier transform infrared spectroscopy. Without intervention, atom transfer radical polymerization catalysts were deactivated by complexation with the deprotonated acidic monomers, disproportionation, and dissociation during the polymerization of these monomers in water; the result was the cessation of polymer growth. The addition of an alkali salt to the reaction media suppressed catalyst deactivation, allowing polymer layers to increase in thickness linearly for longer periods of time with respect to salt‐free conditions. This result suggested an improved degree of polymerization control. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 566–575, 2007     

Facile method for the synthesis of ruthenacarboranes, diamagnetic 3,3-[Ph2P(CH2)nPPh2]-3-H-3-Cl-closo-3,1,2-RuC2B9H11 (n = 3 or 4) and paramagnetic 3,3-[Ph2P(CH2)nPPh2]-3-Cl-closo-3,1,2-RuC2B9H11 (n = 2 or 3), as efficient initiators of controlled radical polymerization of vinyl monomers

A facile preparative procedure was developed for the synthesis of 17-and 18-electron closo-(diphosphine)ruthenacarborane complexes. This method is based on the replacement of PPh₃ ligands with bis(diphenylphosphino)alkanes Ph₂P(CH₂)_nPPh₂ (n = 2—4) in ruthenacarborane 3,3-(PPh₃)₂-3-Cl-3-H-closo-3,1,2-RuC₂B₉H₁₁. The resulting complexes exhibit high activity in controlled radical polymerization of vinyl monomers.     

Chemo-enzymatic synthesis of comb polymers

The paper describes the synthesis and characterization of comb polymers by a two-step chemo-enzymatic process. In the first step macromonomers bearing unsaturation at the chain end were prepared by lipase catalyzed ring-opening polymerization (ROP) of ε-caprolactone (CL) and 1,5-dioxepane-2-one (DXO). The ROP was carried out in bulk at 60 °C under anhydrous conditions using 2-hydroxyethyl methacrylate (HEMA) as the initiator. The DP of the macromonomers was controlled by regulating the monomer: HEMA molar feed concentration. The macromonomers were then homo- or co-polymerized in the second step with alkyl methacrylate monomers (methyl methacrylate or HEMA) using AIBN initiated free radical polymerization. Characterization of the polymers was done by ¹H NMR, SEC and DSC techniques.     

Controlling grafting density and side chain length in poly(n‐butyl acrylate) by ATRP copolymerization of macromonomers

Atom transfer radical polymerization (ATRP) was used for the preparation and subsequent copolymerization of two acryloyl‐terminated poly(n‐butyl acrylate) macromonomers with different degrees of polymerization (DP_nBA = 25 and 42). Homopolymerization of the higher molecular weight macromonomer ( MM1 ; PnBA₄₂‐A, M_n = 5600, DP_MM = 42, M_w/M_n = 1.18) resulted in preparation of a densely grafted polymer with a narrow molecular weight distribution (M_w/M_n = 1.14), but with the limited degree of polymerization DP = 12. The ultimate degree of homopolymerization for the lower molecular weight macromonomer ( MM2 ; PnBA₂₅‐A, M_n = 3400, DP_MM = 25, M_w/M_n = 1.20) was higher, and DP increased from 12 to 22. The limited DP could be because of progressively increasing steric congestion for macromonomers in approaching the growing chain ends of densely grafted polymers. When MMs were copolymerized with nBA, the reactivity of MM was nearly the same as that of nBA monomer irrespective of the differences in the degree of polymerization of the MMs and the initial molar ratio of nBA to MM. Well‐defined graft polymers with different lengths of backbone and side chains, and different graft density were successfully prepared by “grafting through” ATRP. Tadpole‐shaped and dumbbell‐shaped graft polymers were also synthesized by ATRP. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5454–5467, 2006     

Synthesis of well‐defined macromonomers and comb copolymers from polymers made by atom transfer radical polymerization

Poly(n‐butyl acrylate) macromonomers with predetermined molecular weights (1300 < number‐average molecular weight < 23,000) and low polydispersity indices (<1.2) were synthesized from bromine‐terminated atom transfer radical polymerization polymers via end‐group substitution with acrylic acid and methacrylic acid. These macromonomers, having a high degree of end‐group functionalization (>90%), were radically homopolymerized to obtain comb polymers. A high macromonomer concentration, combined with a low radical flux, was needed to obtain a high conversion of the macromonomers and a reasonable degree of polymerization. By the traditional radical copolymerization of the hydrophobic macromonomers with the hydrophilic monomer N,N‐dimethylaminoethyl methacrylate (DMAEMA), amphiphilic comb copolymers were obtained. The conversions of the macromonomers and comonomer were almost quantitative under optimized reaction conditions. The molecular weights were high (number‐average molecular weight ≈70,000), and the molecular weight distribution was broad (polydispersity index ≈ 3.5). Kinetic measurements showed simultaneous decreases in the macromonomer and DMAEMA concentrations, indicating a relatively homogeneous composition of the comb copolymers over the whole molecular weight range. This was supported by preparative size exclusion chromatography. The copolymerization of poly(n‐butyl acrylate) macromonomers with other hydrophilic monomers such as acrylic acid or N,N‐dimethylacrylamide gave comb copolymers with multimodal molecular weight distributions in size exclusion chromatography and extremely high apparent molecular weights. Dynamic light scattering showed a heterogeneous composition consisting of small (6–9 nm) and large (23–143 nm) particles, probably micelles or other type of aggregates. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3425–3439, 2003     

Cobalt‐mediated catalytic chain‐transfer polymerization (CCTP) in water and water/alcohol solution

This article describes the use of cobalt‐mediated catalytic chain transfer in aqueous solution under fed conditions for the preparation of macromonomers of acidic, hydroxy, and zwitterionic functional monomers. Use of a batch reaction leads to hydrolysis of catalyst, a mixture of mechanisms and poor control of the reaction. A feed process is described that adds catalyst as a solution in monomer over the course of the reaction. The feed process is applied to a range of monomers of methacrylic acid ( 2 ), 2‐aminoethyl methacrylate hydrochloride ( 3 ), 2‐hydroxyethyl methacrylate ( 4 ), 2‐methacryloxyethyl phosphoryl choline ( 5 ), glycerol monomethyl methacrylate ( 6 ), and 3‐O‐methacryloyl‐1,2:5,6‐di‐O‐isopropylidene‐D ‐glucofuranose ( 7 ). Use of the feed process for water‐soluble monomers in conjunction with 1 as a catalytic chain‐transfer agent gives high‐conversion, > 90%, water‐soluble macromonomers. The number‐average molecular mass (M_n was determined by integration of the ¹H NMR spectrum comparing the vinylic end group with the remainder of the backbone. Pseudo‐Mayo plots were constructed by measuring the M_n at high conversion as a function of [monomer]/[catalyst] to give observed chain‐transfer constants of 1120, 958, and 1058 for 4, 6, and 2, respectively. All products were obtained as relatively high‐solid, homogeneous, low‐viscosity aqueous solutions. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 2378–2384, 2001     

Poly(thienyl‐phenylene)s with macromolecular side chains by oxidative polymerization of well‐defined macromonomers

Well‐defined polystyrene (PSt), poly(ε‐caprolactone) (PCL) or poly(2‐methyloxazoline) (POx) based polymers containing mid‐ or end‐chain 2,5‐ or 3,5‐dibromobenzene moieties were prepared by controlled polymerization methods, such as atom transfer radical polymerization (ATRP), ring opening polymerization (ROP), or cationic ring opening polymerization (CROP). These polymers were subsequently modified by Suzuki type coupling reactions with 2‐thiophene boronic acid. The resulting polymers, containing a conjugated sequence with 2‐thienyl groups at the extremities, could be further used as macromonomers in chemical oxidative polymerization in the presence of anhydrous FeCl₃. Poly(thienyl‐phenylene)s having the respective PSt or PCL chains as lateral subtituents were obtained in this way. All the starting, intermediate, or final polymers were structurally analyzed by spectroscopic methods (¹H and ¹³C NMR, IR) and gel permeation chromatography (GPC) measurements. Thermal behavior of the macromonomers and final polymers was investigated by differential scanning calorimetry (DSC) analyses. Optical properties of the polymers were monitored by UV and fluorescence spectroscopy. The emission spectra of the polymers show a clear bathochromic shift of the λ_max emission in all the cases with respect to the monomers because of the extending of the conjugation length. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 848–865, 2007.     

Free radical copolymerization in the presence of lewis acids. I. Alternating copolymerization of vinyl acetate with acrylic acid in the presence of GeCl4 and BCl3

Alternating copolymers of vinyl acetate (VAC) and acrylic acid (AA) were obtained by free radical polymerization in the presence of GeCl₄ and BCl₃. For the GeCl₄ system, the reaction rate was proportional to [initiator]^1/2. Optimum rate was obtained when the molar ratio of the monomers was 1:1. The chain transfer agent CCl₄ had no effect on the reaction. By means of ultra-violet spectra analysis, it was concluded that both VAC and AA formed complexes with GeCl₄. ESR analysis gave us the information that salt complexed acrylic acid radical had greater cationic characteristics than uncomplexed radical. Thus the nature of alternation may be due to both complexed AA radical and activated monomer complexes.     

Gradient graft copolymers derived from PEO‐based macromonomers

Atom transfer radical polymerization (ATRP) of two poly(ethylene oxide) (PEO) macromonomers, with different polymerization degrees (DP_n) and different end groups, was conducted in solution via the grafting through method. Selection of a PEO methacrylate with a methyl end‐group (PEOMeMA, DP_PEO = 23) and a PEO acrylate end‐capped by a phenyl ring (PEOPhA, DP_PEO = 4) for the copolymerization led to a spontaneous gradient of PEO grafts along the copolymer backbone. Such a composition was formed because of significantly different reactivities of the two PEO macromonomers. The resulting copolymer has PEOMeMA at one end of the polymer chain, gradually changing through hetero‐sequences of PEOPhA at the other chain end. An increase in the initial feed ratio of PEO acrylate reduced the rate of change in the shape of the gradient. Amorphous–crystalline structure in the copolymers was demonstrated by DSC and WAXS. The mechanical measurements of copolymers consisting of an amorphous PEOPhA and crystallizable PEOMeMA segments indicated elastomeric properties in the range of a soft rubber (G′ ～ 10⁴ Pa, G′ ? G″). © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1347–1356, 2006     

“Living”/controlled free radical polymerization of MMA in the presence of cobalt(II) 2‐ethylhexanoate: A switch from RAFT to ATRP mechanism

A metal complex, cobalt(II) 2‐ethylhexanoate (CEH), was added to the system of thermal‐initiated reversible addition‐fragmentation chain transfer (RAFT) polymerization of methyl methacrylate (MMA) with 2‐cyanoprop‐2‐yl 1‐dithionaphthalate (CPDN) as the RAFT agent at 115 °C. The polymerization rate was remarkably enhanced in the presence of CEH in comparison with that in the absence of CEH, and the increase of the CPDN concentration also accelerated the rate of polymerization. The polymerization in the concurrence of CPDN and CEH demonstrated the characters of “living”/controlled free radical polymerization: the number‐average molecular weights (M_n) increasing linearly with monomer conversion, narrow molecular weight distributions (M_w/M_n) and obtained PMMA end‐capped with the CPDN moieties. Meanwhile, CEH can also accelerate the rate of RAFT polymerization of MMA using the PMMA as macro‐RAFT agent instead of CPDN. Similar polymerization profiles were obtained when copper (I) bromide (CuBr)/N,N,N′,N′′,N′′‐pentamethyldiethylenetriamine was used instead of CEH. Extensive experiments in the presence of butyl methacrylate, bis(cyclopentadienyl) cobalt(II) and cumyl dithionaphthalenoate were also conducted; similar results as those of MMA/CPDN/CEH system were obtained. A transition of the polymerization mechanism, from RAFT process without CEH addition to atom transfer radical polymerization in the presence of CEH, was possibly responsible for polymerization profiles. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 5722–5730, 2007     

Enthalpies of formation of radicals and the mass spectra of the products of tetrafluoroethylene polymerization in acetone

The mass spectra of the dissociative electron-impact ionization products of telomers formed upon the radiation-chemical telomerization of tetrafluoroethylene in acetone were measured over the range of m/z from 1 to 204. The most intense bands at m/z = 43, 51, and 57 were attributed to the CH₃CO⁺, CF₂H⁺ and CH₃COCH₂⁺ cations—the main dissociation products of the H(C₂F₄) _n CH₂COCH₃ telomers. The telomer composition was consistent with a radical telomerization mechanism, in which chain growth and chain transfer are due to the formation of the CH₃COCH₂^· radical. Based on published data supplemented with quantum-chemical calculations, the enthalpies of formation of the radicals R(CF₂) _n (n = 2–8; R = H, CH₃, CH₃CO, and CH₃COCH₂) were tabulated. The formation of telomers with the same terminal groups is consistent with thermodynamic data and a polymerization mechanism in which the chain growth reaction is diffusion-limited and the chain transfer reaction is activated hydrogen-atom transfer.     

Synthesis of polymerizable oligomers via cationic polymerization of α-oxides

A series of new polymerizable oligomers of the general formula , where R = CH₃, CH₂Cl, n = 5?40, was synthesized via cationic polymerization of propylene oxide and epichlorohydrin in the presence of tin tetrachloride and methacrylic acid or its anhydride as chain transfer agents. It was shown that the chain length of oligomers is determined by the initial monomer/regulator ratio, a relation that makes it possible to prepare oligomers with the desired molecular mass. The synthesized oligomers readily dissolve in organic solvents and polymerize and copolymerize with unsaturated monomers to give networks or branched polymers.     

Chain transfer by addition–substitution–fragmentation mechanism. I. End–functional polymers by a single-step free radical transfer reaction: Use of a new allylic linear peroxyketal

A new chain transfer agent, ethyl 2-[1-(1-n-butoxyethylperoxy) ethyl] propenoate (EBEPEP) was used in the free radical polymerization of methyl methacrylate (MMA), styrene (St), and butyl acrylate (BA) to produce end-functional polymers by a radical addition–substitution–fragmentation mechanism. The chain transfer constants (C_tr) for EBEPEP in the three monomers polymerization at 60°C were determined from measurements of the degrees of polymerization. The C_tr were determined to be 0.086, 0.91, and 0.63 in MMA, St, and BA, respectively. EBEPEP behaves nearly as an “azeotropic” transfer agent for styrene at 60°C. The activation energy, E_atr, for the chain transfer reaction of EBEPEP with PMMA radicals was determined to be 29.5 kJ/mol. Thermal stability of peroxyketal EBEPEP in the polymerization medium was estimated from the DSC measurements of the activation energy, E_ath = 133.5 kJ/mol, and the rate constants, k_th, of the thermolysis to various temperature. © 1994 John Wiley & Sons, Inc.