Study of viscoelastic properties of white carbon black reinforced synthetic polyisoprene

The viscoelastic properties of synthetic polyisoprenes(PI) reinforced by white carbon black(WCB) have been investigated and compared with WCB reinforced natural rubber(NR), including cure characteristics, physio-mechanical and dynamic mechanical properties. Compared with NR, PI loaded with the same amount of WCB(PI/WCB) exhibited shorter scorch time and optimal cure time, indicating that WCB fillers are comparatively easier to conjugate with PI. The tensile strength and elongation at break decreased with WCB filling in both PI and NR vulcanizates. The hardness of the rubber vulcanizates increased with the WCB filling in the rubber matrix. PI/WCB blends exhibited smaller hardness data, lower tensile strength, as well as lower elongation at break and tensile stress. Increasing the amount of WCB in rubber matrix induced the Payne effect. However, the Payne effect is much more obvious for the PI/WCB system, and PI/WCB also displayed higher storage modulus whereas lower loss modulus and loss tangent than NR/WCB, which could all be attributed to the poor dispersibilities of WCB in the PI matrix.     

REINFORCEMENT OF POLYDIMETHYLSILOXANE NETWORKS BY NANOCALCIUM CARBONATE

Although a number of investigations have been devoted to the analysis of silica or carbon black filled elastomer networks, little work has been done on the reinforcement of CaCO3 filled elastomer network. In this work, the reinforcement of polydimethylsiloxane (PDMS) network by using CaCO3 nano-particles was investigated. We have found a simultaneous increase of tensile strength, modulus and elongation with the increase in nano-CaCO3 content, which suggests that nano-CaCO3 particles can indeed be used as a reinforcing agent, just like silica or carbon black. Interestingly, the tensile strength,modulus and elongation were seen to leave off for the first time when the content of nano-CaCO3 particles reaches to 80%.PDMS also showed an enhanced elastic modulus and storage modulus with the increase in nano-CaCO3 content, particularly for samples with high nano-CaCO3 content. SEM was used to investigate the dispersion of the filler in PDMS matrix. A better dispersion was found for samples with high nano-CaCO3 content. A great increase of viscosity was found for samples with higher filler content, which is considered to be the reason for the good dispersion thus the reinforcement, because high viscosity will be helpful for breaking the agglomerates of fillers into small size particles under effect of shear. Our work provides a new way for the reinforcement of elastomer by using an adequate amount of nano-CaCO3 particles instead of as mall quantity of silica, which is not only economically cheap but also very effective.     

A Novel Method for Preparing Polyurethane Based Conductive Composites with Low Percolation Threshold

A novel method for preparing conductive carbon black filled polymer composites with low percolation threshold from polyurethane emulsion are reported in this paper. The experimental results indicate that with a rise in carbon black concentration the insulator-conductor transition in the emulsion blended composites occurs at 0.8-1.4vol%. In contrast, the solution blended composites exhibit drastic increase in conductivity at conducting filler fraction as high as 12.3-13.3vol%. It is demonstrated that the composites microstructure rather than chemical structure of the matrix polymer predominantly determines the electrical conduction performance of the composites.     

VARIATION OF PHYSICO-CHEMICAL PROPERTIES OF RADIATION CROSSLINKED RUBBER WITH STORAGE TIME

The effect of storage on physico-chemical properties of non-irradiated natural rubber and radiation vulcanized natural rubber （RVNR） were evaluated. The rubber films were stored under two different conditions, namely in open air and sealed polyethylene bags. The antioxidant, tris（nonylated phenyl） phosphite （TNPP） was used for preventing degradation of RVNR films. Gel content, cross-link density, tensile strength at break and 500% elongation of rubber films were measured. The results show that the retention （%） of tensile properties of rubber films with TNPP is higher than that of rubber films without antioxidants. The rubber films stored in polyethylene bags also show better retention of tensile properties than those of rubber films stored in open air.     

Super Strong and Tough Elastomers Enabled by Sacrificial Segregated Network

The integration of high strength and toughness concurrently is a vital requirement for elastomers from the perspective of long-term durability and reliability. Unfortunately, these properties are generally conflicting in artificial materials. In the present work, we propose a facile strategy to simultaneously toughen and strengthen elastomers by constructing 3 D segregated filler network via a simple latex mixing method.The as-fabricated elastomers are featured by a microscopic 3 D interconnected segregated network of rigid graphene oxide(GO) nanosheets and a continuous soft matrix of sulfur vulcanized natural rubber(NR). We demonstrate that the interconnected segregated filler network ruptures preferentially upon deformation, and thus is more efficient in energy dissipation than the dispersed filler network. Therefore, the segregated filler network exhibits better reinforcing effects for the rubber matrix. Moreover, the excellent energy dissipating ability also contributes to the outstanding crack growth resistance through the release of concentrated stress at the crack tip. As a result, the strength, toughness and fatigue resistance of the nanocomposites are concurrently enhanced. The methodology in this work is facile and universally applicable, which may provide new insights into the design of elastomers with both extraordinary static and dynamic mechanical performance for practical applications.     

EFFECT OF INCORPORATING STARCH/SILICA COMPOUND FILLERS INTO UNCURED SSBR ON ITS DYNAMIC RHEOLOGICAL PROPERTIES

The dynamic rheological properties of a composite composed of solution-polymerized styrene butadiene rubber (SSBR) filled with starch/silica (SiO_2) compound fillers were studied by means of temperature,frequency and strain sweeps, respectively,and the influence of the starch content in the compound fillers (SCCF) on the rheological behaviors was discussed.It is found from frequency sweeps that a maximum of loss tangent (tanδ) appears at 20 rad/s,which is independent of SCCF.G' of the composites decrease...     

Vulcanization kinetics of graphene/styrene butadiene rubber nanocomposites

This paper presents the influence of graphene on the vulcanization kinetics of styrene butadiene rubber （SBR） with dicumyl peroxide. A curemeter and a differential scanning calorimeter were used to investigate the cure kinetics, from which the kinetic parameters and apparent activation energy were obtained. It turns out that with increasing graphene loading, the induction period of the vulcanization process of SBR is remarkably reduced at low graphene loading and then levels off; on the other hand, the optimum cure time shows a monotonous decrease. As a result, the vulcanization rate is suppressed at first and then accelerated, and the corresponding activation energy increases slightly at first and then decreases. Upon adding graphene, the crosslinking density of the nanocomposites increases, because graphene takes part in the vulcanization process.     

Effect of conductive fillers on the cyclic stress-strain and nano-scale free volume properties of silicone rubber

The effect of carbon black(CB) and graphite(G) powders on the macroscopic and nano-scale free volume properties of silicone rubber based on poly(di-methylsiloxane)(PDMS) was studied through thermal and cyclic mechanical measurements, as well as with positron annihilation lifetime spectroscopy(PALS). The melting temperature of the composites(Tm) and the endothermic enthalpy of melting(?Hm) were estimated by differential scanning calorimetry(DSC). Tm and the degree of crystallinity(χc) of PDMS composites were found to decrease with increasing the CB content. This can be explained due to the increase in physical cross-linking which results in a decrease in the crystallite thickness. Besides, χc was found to be dependent on the filler type. Cyclic stress-strain behavior of PDMS loaded with different contents of filler has been studied. Mullins ratio(RM) was found to be dependent on the filler type and content. It was found that, RM increases with increasing the filler content due to the increase in physical cross-linking which results in a decrease in the size of free volume, as observed through a decrease of the o-Ps lifetime τ3 measured by PALS. Moreover, the hysteresis in PDMS-CB composites was more pronounced than in PDMS-G composites. Furthermore, a correlation was established between the free volume Vf and the mechanical properties of PDMS composites containing different fillers. A negative correlation was observed between Vf and RM.     

Surface Modification of Nanometer Silica by N, N''''-dicyclohexyl- carbodiimide Mediated Amidation

Nanometer silica has gained ever more attention for its superior properties over conventional micrometer particles and has been widely used as a filler in the manufacture of paints, rubber, plastics and so on1. However it is difficult to get silica mono- dispersed in the matrix due to heavy agglomeration. Surface modification through organic reactions is an efficient way to improve the dispersibility and compatibility with the matrix, thus improving the mechanical properties of the composite…     

Revisiting Silica Networks by Small-angle Neutron Scattering and Synchrotron Radiation X-ray Imaging Techniques

The silicone rubber composites present remarkable mechanical properties due to the double network structure constructed with molecular network of matrix and filler network of silica. Nevertheless, the filler network structure and corresponding reinforcement mechanism are still under debate and need to be further probed with the aid of applicative advanced analysis techniques. Herein, small-angle neutron scattering(SANS) and synchrotron radiation X-ray nano-computed tomography(Nano-CT) techniques...     

Mechanical Properties of Silicon Carbon Black Filled Natural Rubber Elastomer

A pyrolyzed ash containing about 50% carbon,named silicon carbon black(SiCB),was prepared by the anoxic pyrolysis of rice husk.Fourier transform infrared spectroscopy(FTIR),thermogravimetric analysis(TGA), Brunauer-Enunett-Teller(BET),transmission electron microscopy(TEM)and universal material testing machine were used to analyze the stress-strain relationship,Mullins effect and static viscoelastic properties of SiCB-filled vulcanized natural rubber(NR),and SiCB was compared with a commercially available semi-reinforcing fumace(SRF) carbon black.The results show that the vulcanized natural rubber filled with SiCB had similar reinforcing properties to those of that filled with traditional SRF,but obvious differences between them exist in stress-strain properties and stress softening resistance.We tried to discuss the related phenomena with the aid of the modified two-layer theory. And it is successfully predicted and verified that SiCB has good compression resistance and obvious stress relaxation advantages in compression stress relaxation.     

High-temperature Thermo-oxidative Aging of Vulcanized Natural Rubber Nanocomposites: Evolution of Microstructure and Mechanical Properties

The aging of natural rubber(NR) at high temperatures will seriously affect its service lifetime in many key applications. In the present work, the changes in microstructure and mechanical properties of semi-efficient vulcanized NR/carbon black(CB) vulcanizates during thermooxidative aging at high temperatures(150-200 °C) and a moderate temperature(95 °C) were compared. At high temperatures, a two-stage aging behavior, which was characteristic of a first rapid decline and then a continuous rise i...     

Self-healing Behavior of Ethylene Propylene Diene Rubbers Based on Ionic Association

To meet the increasing demand for safe, environmentally friendly and high-performance smart materials, self-healing rubbers are highly desired. Here, the self-healing performance of ethylene propylene diene monomer rubber (EPDM) is reported, which was designed by graft-polymerization of zinc dimethacrylate (ZDMA) onto rubber chains to form a reversible ionic cross-linked network. Single ionic cross-linked network and dual network, combining covalent and ionic cross-links, could be tuned by controlling vulcanization process to achieve tailorable mechanical and self-healing properties. It was found that ionic cross-linked EPDM showed a recovery of more than 95% of the original mechanical strength through a healing process of 1 h at 100 °C. The covalent cross-links could improve mechanical properties but block self-healing. Adding 50 wt% liquid rubber to “dry” EPDM could effectively enhance self-healing capability of the dual cross-linked network and the healed tensile strength could reach 0.9 MPa. A compromise between mechanical performance and healing capability could be potentially tailored by controlling vulcanization process and liquid rubber content.     

DAMAGE OF SILICONE RUBBER INDUCED BY PROTON IRRADIATION

In this paper, the damage to methyl silicone rubber induced by irradiation with protons of 150 keV energy wasstudied. The surface morphology, tensile strength, Shore hardness, cross-linking density and glass transition temperaturewere examined. Positron annihilation lifetime spectrum analysis (PALS) was perfomed to reveal the damage mechanisms ofthe rubber. The results showed that tensile strength and Shore hardness of the rubber increased first and then decreased withincreasing irradiation fluence. The PALS characteristics τ_3 and I_3, as well as the free volume V_f, decreased with increasingirradiation fluence up to 10~(15) cm~(-2), and then increased slowly. It indicates that proton irradiation causes a decrease of freevolume in the methyl silicone rubber when the fluence is less than 10~(15)cm~(-2), while the free volume increases when thefluence is greater than 10~(15)cm~(-2). The results on cross-linking density indicate that the cross-linking induced by protonirradiation is dominant at smaller proton fluences, increasing the tensile strength and Shore hardness of the rubber, while thedegradation of rubber dominates at greater fluence, leading to a decrease of tensile strength and Shore hardness.     

The effect of particle shape on the structure and rheological properties of carbon-based particle suspensions

The structure and rheological properties of carbon-based particle suspensions, i.e., carbon black(CB), multi-wall carbon nanotube(MWNT), graphene and hollow carbon sphere(HCS) suspended in polydimethylsiloxane(PDMS), are investigated. In order to study the effect of particle shape on the structure and rheological properties of suspensions, the content of surface oxygen-containing functional groups of carbon-based particles is controlled to be similar. Original spherical-like CB(fractal filler), rod-like MWNT and sheet-like graphene form large agglomerates in PDMS, while spherical HCS particles disperse relatively well in PDMS. The dispersion state of carbon-based particles affects the critical concentration of forming a rheological percolation network. Under weak shear, negative normal stress differences(ΔN) are observed in CB, MWNT and graphene suspensions, while ΔN is nearly zero for HCS suspensions. It is concluded that the vorticity alignment of CB, MWNT and graphene agglomerates under shear results in the negative ΔN. However, no obvious structural change is observed in HCS suspension under weak shear, and accordingly, the ΔN is almost zero.     

STUDY ON THE PROPERTIES OF BLEND OF NATURAL RUBBER LATEX/METHYL METHACRYLATE GRAFTED RUBBER LATEX BY GAMMA RADIATION

Natural rubber latex(NRL)and methyl methacrylate(MMA)grafted rubber latex were blended in different ratios and irradiated at various absorbed doses by gamma rays from Co-60 source at room temperature.The tensile properties, swelling ratio and permanent set were measured.The maximum tensile strength and modulus at 500% elongation were obtained at an absorbed dose of 8 kGy.Modulus increases from 6.99 MPa to 9.87 MPa for an increase in proportion of MMA grafted rubber from 40% to 60% in the blend at similar absorbed dose.Elongation at break and swelling ratio decrease with increasing absorbed dose as well as the MMA grafted rubber content in the blends.The decreasing trend of permanent set is high up to 5 kGy absorbed dose,and beyond that dose,it becomes almost flat.     

How the Aggregates Determine Bound Rubber Models in Silicone Rubber? A Contrast Matching Neutron Scattering Study

The correlation between aggregates and bound rubber structures in silicone rubbers(S(phr)) with various silica fractions(ΦSi) has been investigated by contrast matching small-angle neutron scattering(SANS), swelling kinetics, and low-field nuclear magnetic resonance(NMR).Mixed solvents with deuterated cyclohexane fractions of 4.9% and 53.7% were chosen to match the scattering length densities of the matrix(SMP(phr)) and the filler(SMS(phr)), respectively. All the data consistently suggest that:(i) There is a critical threshold ΦSic between 10 and 30 phr;below ΦSic, the isolated aggregates are dominant, while beyond ΦSic, some rubber fraction is trapped among the agglomerate;(ii) ΦSiindependent thicknesses around 7.5 nm(NMR) and 8.6 nm(SANS) suggest that the bound rubber formation is determined by inherent properties of the components, and the power-law around 4.2 suggests an exponential changed gradient density of the bound rubber;(iii) SMS(80) presents a bicontinuous bound rubber with three characteristic lengths of 41, 100, and 234 nm. The expanded correlation length, a 20 nm smaller aggregate sizes suggest that such existent bicontinuous network in dry samples with less ΦSi is kind of impacted by swelling. With the obtained bound rubber models, the reinforcing mechanism of filled silicone rubber is elucidated.     

Synergistic effect of carbon nanotubes and layered double hydroxides on the mechanical reinforcement of nylon-6 nanocomposites

Synergistic effect in network formation of nylon-6 （PA6） nanocomposites containing one dimensional （ID） multi-walled carbon nanotubes （CNTs） and two dimensional （2D） layered double hydroxide （LDH） platelets on improving the mechanical properties has been studied. Mechanical tests show that, with incorporation of 1 wt% LDHs and 0.5 wt% CNTs, the tensile modulus, the yield strength as well as the hardness of the ternary composite are greatly improved by about 230%, 128% and 110% respectively, as compared with neat PA6. This is mainly attributed to the unique, strong interactions between the CNTs and the LDHs as well as the jammed network-like structure thus formed between the nanofillers, as confirmed by the morphological observations. As compared with the binary nanocomposites, a much enhanced solid-like behavior in the terminal region of the rheological curves can clearly be observed for the ternary system, which also indicates the formation of a percolating filler network.     

TEXTURE AND CRYSTALLINITY EVOLUTION IN ISOTACTIC POLYPROPYLENE INDUCED BY ROLLING AND THEIR INFLUENCE ON MECHANICAL PROPERTIES

The orientation and crystallinity evolution of isotactic polypropylene （iPP） induced by rolling were studied using wide angle X-ray scattering with an area detector. The tensile mechanical properties of rolled isotactic polypropylene sheets were also measured in this work. The texture component method was used to analyze the rolling texture. The rolling texture consists mainly of （010）[001], （130）[001] and [001]//RD fiber components in the sample with a rolling true strain of 1.5. The results reveal that crystallinity drastically decreases during rolling. It is suggested that amorphization is a deformation mechanism which takes place as an alternative to crystallographic intralamellar slip depending on the orientation of the lamellae. Both the orientation and crystallinity affect the tensile mechanical properties of rolled polypropylene. Crystallinity influences the elastic modulus on both directions and yield strength on transverse direction at the first stage of deformation. Orientation is the main reason for the changes of mechanical properties, especially at the latter part of deformation. The changes of both tensile strength and elongation percentage on rolling direction are larger than those on transverse direction, which results from the orientation. At last, the anisotropic mechanical properties occur on the rolling and transverse direction： high tensile strength with low elongation percentage on rolling direction and low tensile strength with high elongation percentage on transverse direction.     

A STUDY ON THE MORPHOLOGY AND PROPERTIES OF IPP/IIR BLENDS

The effect of isobutylene-isoprene rubber (IIR) on the crystallizing behavior of isotactic polypropylene (IPP) as well as the morphology of the blends in relation with its properties have been studied by DSC, WAXD, polarized light microscope, SEM and mechanical properties test. The experimental results show that IIR has slight influence on melting point, crystallinity, crystallization rate of IPP. It seems certain that IIR has not entered into IPP phase in melt state. IIR has retarding action on the growth of IPP crystal and is an effective nucleating agent of IPP spherulites. The impact strength of the blend increases rapidly with IIR content more than 30 parts; the tensile strength of the blend, however, decreases as IIR content increases. The temperature and time of alter heat-treatment also have great influence on the impact strength of the blend. The impact strength of IPP/IIR (100/20) heat-treated at about 130℃for 2h is 5 times as high as that of the untreated blend.