Deposition of polyacrylic acid films on PDMS substrate in dielectric barrier corona discharge at atmospheric pressure

This paper reports on deposition of acrylic acid films polymerized by an efficient and cost‐effective technique of dielectric barrier corona discharge at atmospheric pressure. The liquid acrylic acid was vaporized and carried by argon gas into plasma to deposit polyacrylic acid films on polydimethylsiloxane substrate. A nonthermal corona discharge was generated in a pyrex flask using a steel tube‐to‐plate asymmetric electrode configuration. The plasma was excited using an in‐house developed power supply operating with continuous wave signals of 10‐kHz frequency. The emission spectra of plasma species were recorded to know their contribution during deposition process. The deposited surfaces were characterized using contact angle measurements, atomic force microscopy, Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy and film thickness measurements. A maximum film growth rate of 363 nm/min was achieved under optimal condition of discharge. The results suggest that this plasma technique is capable of depositing organic coatings with a high concentration of carboxylic functional groups that could be potentially used for biomedical and microfluidic applications.     

PE-CVD of Organic Thin Films with Controlled Surface Concentration of Carboxylic Groups

Organic thin films have been deposited onto various substrates by means of radiofrequency glow discharges fed with acrylic acid vapors. The effect of the experimental parameters on film composition has been investigated with X-ray Photoelectron and FT-IR spectroscopies; Optical Emission Spectroscopy has been carried out for plasma phase characterization. It is shown that the concentration of oxygen and carboxylic groups in the coating decreases with increasing power, while the concentration trend of CO species in the plasma increases. It is demonstrated that films deposited from acrylic acid, which can be used as functional layers for biomolecule immobilization, can be deposited with a controlled surface concentration of -COOH groups through a simple in situ monitoring of the deposition process.     

DC plasma polymerization of hexamethyldisiloxane

Hexamethyldisiloxane (HMDS) was polymerized onto metallic and insulating substrates in a parallel-plate DC reactor. The limits of the DC reactor with respect to pressure and power were determined for deposition of PP-HMDS films. In all conditions ranging from 5 Pa/0.3 W to 100 Pa/50 W, solid films were deposited. No powders or oily films were obtained under any condition in this operating range. The films were polymeric in nature,i.e., they were neither carbon-like nor SiO _x -like films. The structures and crosslink densities of the plasma films dependend strongly on the deposition conditions. The highest deposition rates, up to 2 μm per minute (or0.3 mg/cm² min), were obtained at high power, pressure, and flow rate conditions. An efficiency ɛ is introduced, defined as the fraction of the monomer that is retained in the form of a polymer deposited on the substrate. Efficiencies as high as 25% could be obtained in certain conditions. Pulsing the discharge power increased the conversion efficiency markedly, but the effect depended strongly on the monomer used. In addition to HMDS, plasma polymers were also deposited from pyrrole in pulsed conditions for comparison. A method is described for depositing films on insulators from a DC glow discharge using two wire meshes held at a negative potential.     

Stable Poly(Acrylic Acid) Films from Acrylic Acid/Argon Plasmas: Influence of the Mixture Composition and the Reactor Geometry on the Thin Films Chemical Structures

Thin films from acrylic acid and Ar mixtures were deposited on polypropylene films, aluminum foils and silicon 100 wafers by radiofrequency (RF) plasma polymerization. Different deposition conditions were investigated, varying the gas-mixture feed composition and the reactor geometry. For every tested condition, stable coatings (as assessed by long time immersion in phosphate buffer saline) were obtained by varying the RF power input. The influence of the gas carrier on the layer stability was discussed. The films were further characterized by water contact angle measurements, attenuated total reflectance infrared spectroscopy, X-ray photoelectron spectroscopy and atomic force microscope. Moreover, retention of carboxylic acid groups in the stable layers were investigated by means of ion-exchange reaction with thionin acetate. Results show a strong influence of the gas feed composition and the reactor geometry on the chemical structure of the deposited coatings, especially in their carboxylic groups concentration.     

Plasma polymerization and deposition of glycidyl methacrylate on Si(100) surface for adhesion improvement with polyimide

Thin polymer films were deposited on Si(100) surfaces by plasma polymerization of glycidyl methacrylate (GMA) under different glow discharge conditions. The FT‐IR, X‐ray photoelectron spectroscopy (XPS), and amine treatment results suggested that the epoxide functional groups of the deposited films had been preserved to various extents, depending on the plasma deposition conditions. The use of a low radio frequency power (～ 5 W) and a relatively high system pressure (100–400 Pa) readily resulted in the deposition of thin films having nearly the same composition of the epoxide functional groups as that of the GMA homopolymer. The plasma‐polymerized GMA (PP‐GMA) thin films deposited on the Ar plasma‐pretreated Si(100) surfaces were retained to a large extent after acetone extraction, suggesting the presence of covalent bonding between the PP‐GMA layer and the Si surface. Thermal imidization of the poly(amic acid) precursor of polyimide on the GMA plasma‐polymerized Si(100) surface resulted in a strongly adhered polyimide film. The adhesion results further suggested that the GMA polymer had been grafted on the Si(100) surface and the epoxide functional groups had undergone reactive interaction (curing) with the carboxylic and amine groups of the poly(amic acid) during thermal imidization. Copyright © 2001 John Wiley & Sons, Ltd.     

Tuning the Surface Properties of Oxygen-Rich and Nitrogen-Rich Plasma Polymers: Functional Groups and Surface Charge

Controlling the concentration and nature of functional groups in plasma polymer films by adjusting the flow ratio of constituent precursor gases can be exploited to tune the surface charge of the resulting coating. Plasma polymer films containing various concentrations of nitrogen and oxygen functional groups were deposited in a low-pressure capacitively-coupled glow discharge reactor by plasma polymerization of binary gas mixtures of a hydrocarbon (ethylene or butadiene) and a heteroatom source gas (ammonia and/or carbon dioxide). Increasing the flow ratio of heteroatom to hydrocarbon gases increased the concentration of bonded nitrogen or oxygen, including that of primary amine or carboxylic groups as determined by X-ray photoelectron spectroscopy and chemical derivatization procedures. The zeta potential of samples was measured using an electro-kinetic analyser in a diluted sodium chloride solution. The deposition parameters controlled the composition of the coatings, allowing to tune the surface charge to either positive (ammonia based films)—or negatively (carbon dioxide base films) values at physiological pH.     

UV-ozone modification of plasma-polymerised acetonitrile films for enhanced cell attachment

Plasma polymerisation is of great interest for modifying the surface properties of biomedical devices in order to control, for example, protein adsorption and cell attachment. In this paper we present results for plasma-polymerised acetonitrile deposited onto silicon or polystyrene substrates. The chemistry of films deposited under a range of experimental conditions was studied by X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR). XPS provided evidence that the elemental composition of the films varied with rf power to flow rate parameter (W/F) with films produced at higher W/F being deficient in nitrogen. FTIR revealed that the plasma deposited film contained a wide range of nitrogen functional groups including amine, imine and nitrile. Oxidation of the films by exposure to radiation from a low pressure mercury vapour lamp in an air ambient increased the surface oxygen levels from 3 to 17 at.% after 300 s exposure. XPS also revealed that the oxidation process proceeded via the formation of carbonyl groups at short exposure times (<60 s) while longer treatment times (>60 s) resulted in an increase in the concentration of carboxyl groups. To assess their potential to support cell growth, polystyrene culture dishes coated with plasma deposited films and UV-ozone oxidised films were seeded with 1BR.3.N human fibroblast cells and incubated for up to 72 h. Un-oxidised plasma-polymerised acetonitrile films were found to give comparable cell attachment densities as tissue culture polystyrene. The greatest cell attachment density was found with plasma polymer films which had been UV-ozone treated for the longest time (300 s). Enhanced attachment to this surface was attributed to the high level of carboxylic groups found on this substrate.     

Glow discharge deposition of tetramethylsilane films

Thin films have been deposited in a low-pressure glow discharge of tetramethylsilane. The study of the deposition kinetics has shown that the determining parameter is the ratio W/P_TMS of the RF power over the TMS partial pressure. The role of oxygenated impurities present in the starting monomer is emphasized. High values of the W/P_TMS ratio give films of low oxygen content as shown by IR spectroscopy measurements (<5% of Si-O bonds). These films have high densities (1.7–2 g/cm³) and refractive indices (1.7) and are similar to amorphous hydrogenated silicon carbide films. On the contrary, low values of W/P_TMS result in the formation of a significant amount of Si-O bonds which are formed at the expense of Si-H bonds. The deposited films show lower densities (0.98–1.6 g/cm³) and lower refractive indices (1.47). It is postulated that this oxygen, which affects the kinetics and the film properties, comes from oxygenated pollutants (H₂O) carried along with the monomer, and that its concentration depends on the temperature of the TMS cooling bath.     

Understanding the synthesis of DEGVE pulsed plasmas for application to ultra thin biocompatible interfaces

There is interest in the development of novel surface treatments for biocompatibility and non-fouling behaviors on various surfaces of in vivo devices. Polyethylene glycol thin films have shown promise as non-fouling passivation layers for such devices. Studies of the surface chemistry and non-fouling effectiveness of plasma deposited di(ethylene glycol) vinyl ether (DEGVE) films have observed that non-fouling performance is maximized when plasma deposition occurs at low values of average power, (<5 W). [Y.J. Wu, R.B. Timmons, J.S. Jen, Frank E. Molock, Non-fouling surfaces produced by gas phase pulsed plasma polymerization of an ultra low molecular weight ethylene oxide containing monomer, Colloids and Surfaces B: Biointerfaces 18 (2000) 235–248.] Chemical properties of plasma deposited films were directly attributed to the complex interactions occurring within the gas phase. In order to better understand the deposition process, as well as the significance of the conclusions drawn by Wu et al. [Y.J. Wu, R.B. Timmons, J.S. Jen, Frank E. Molock, Non-fouling surfaces produced by gas phase pulsed plasma polymerization of an ultra low molecular weight ethylene oxide containing monomer, Colloids and Surfaces B: Biointerfaces 18 (2000) 235–248.] an investigation of the gas phase behavior in DEGVE pulsed plasma discharges was performed. Infrared spectra were used to characterize the chemical composition and dissociative behavior of DEGVE plasmas across a range of average powers. This allowed for the construction of a dissociative model of the DEGVE monomer in the plasma discharge. Analysis of the observed dissociative pattern demonstrates the presence of key daughter species which would account for the observations made on deposited DEGVE films by Wu et al. [Y.J. Wu, R.B. Timmons, J.S. Jen, Frank E. Molock, Non-fouling surfaces produced by gas phase pulsed plasma polymerization of an ultra low molecular weight ethylene oxide containing monomer, Colloids and Surfaces B: Biointerfaces 18 (2000) 235–248.].     

Preparation and characterization of plasma-polymerized styrene thin films

Plasma-polymerized styrene (PPS) thin films (several hundred to several thousand Å thick) have been prepared under a variety of discharge conditions in a tubular reactor inductively coupled to a radio frequency (13.56 MHz) power supply. Studies have focussed on the correlation of deposited polymer structure, evidenced both at the film surface (via XPS analysis) and in the bulk polymer (via transmission FT–IR analysis) with controllable plasma parameters (coupled rf power, monomer flow rate, monomer pressure). It has been determined that the relative number of phenyl rings incorporated into the film intact is an inverse function of the power per styrene molecule ratio. Polymer deposition rate was found to be a strong function of styrene flow rate and substrate temperature. Plausible elements of the styrene plasma polymerization mechanism will be considered.     

Phosphated polyurethane dispersions: synthesis,emulsification mechanisms and the effect of the neutralising base

Phosphate-containing polyester macroglycols with different phosphate contents were synthesised from a phosphorus-containing monomer, a dicarboxylic acid and a diol. The macroglycols were then used as a soft segment for the preparation of segmented polyurethane dispersions. Aqueous dispersions were made by phase inversion from the organic solvent after the carboxylic acid groups were neutralized. Phase inversion was found to take place in three distinct stages. The stability and particle size of the polyurethane dispersions were dependent of the amount of carboxylic acid groups present, the degree of neutralisation and the neutralising cations. Metal-neutralized polyurethane dispersions gave smaller particle sizes and the corresponding films showed higher swelling in water due to the ease of hydration. The particle size and stability of the tertiary amine-neutralised polyurethanes were found to be related to the water solubility of the amines at a given dispersion temperature. Particle size increases for the higher alkyl chain neutalising amines due to the poor hydration of the corresponding cations.     

Synthesis and characterization of guar gum‐graft‐polyacrylonitrile

Cerium(IV) mediated grafting of polyacrylonitrile on to guar gum was studied. Grafting parameters were studied gravimetrically, as a function of temperature, initiator concentration and Guar to acrylonitrile ratio. Higher temperatures resulted in higher monomer conversion and homopolymer formation. Both monomer conversion and extent of grafting increased with increase in cerium ion concentration in the range studied (0.91–9.12 mmol/l). Similar results were obtained with increase in monomer to guar gum ratio from 1 to 5. Grafting with this initiator was found to be generally good with high grafting efficiencies and low homopolymer formation for most experiments. The copolymers obtained were subjected to alkaline hydrolysis to convert nitrile groups in to carboxylic acid groups and the water absorbency of the resulting anionic guar gum was studied. Materials with water absorption up to 300 g/g could be obtained from this study. Copyright © 2003 John Wiley & Sons, Ltd.     

Chemical and thermo‐responsive characterisation of surfaces formed by plasma polymerisation of N‐isopropyl acrylamide

Plasma polymerisation of N ‐isopropyl acrylamide (NIPAAm) presents an exciting route for the production of thermally responsive coatings on a wide variety of substrates for applications in tissue culture and microfluidics. One issue associated with the polymerisation of NIPAAm via plasma polymerisation is the limited volatility of the monomer and the subsequent requirement for monomer and reactor heating to create and maintain the vapour. It is already well established that power is critical in the balance between polymer functionality and coating stability in plasma polymers. However, little is known of how reactor and substrate temperatures may be used to influence the physico‐chemical characteristics of polymers produced from such low‐volatility monomers. In this paper, we examine the effects of a range of plasma deposition parameters on the functionality and stability of plasma‐polymerised NIPAAm surfaces. X‐ray photoelectron spectroscopy (XPS), near‐edge X‐ray absorption fine structure spectroscopy (NEXAFS), ellipsometry and contact angle goniometry have been used to examine coating chemistry, stability in aqueous environments, deposition rates and thermo‐responsive behaviour. Our results indicate that plasma polymerisation at low powers and low temperatures enhances the ability of plasma‐polymerised NIPAAm to display a wettability phase transition, but also contributes to instability of the coating to dissolution or delamination in water. Our spectroscopic measurements confirm that retention of the monomer structure is facilitated by low power and temperature deposition and reveal that conversion of the amide groups to amine and nitrile groups occurs during the polymerisation process, particularly at high discharge powers. Copyright © 2006 John Wiley & Sons, Ltd.     

Membranes permselectives obtenues par greffage radiochimique des acides acrylique et methacrylique sur des films de poly(chlorure de vinyle)

Membranes were prepared by subjecting to gamma-rays PVC films swollen in a mixture of acrylic acid and methylene chloride. The kinetics of the reaction were investigated as a function of monomer concentration, temperature and dose-rate. The swelling properties of the resulting membranes were studied as well as those of PVC films grafted with methacrylic acid. It was found that PVC films grafted with methacrylic acid only swell slightly in water even for high grafting ratios and the swelling is very slow. At elevated temperatures the films swell more quickly and reach a higher limiting swelling, but the effect is small. PVC films grafted with acrylic acid swell much more quickly and reach much higher swelling ratios. The extent of swelling markedly increases with temperature but this effect is not reversible: once the membranes have reached a high swelling ratio at elevated temperatures, they keep the same ratio when dipped in water at 20°. The Arrhenius plot of the swelling ratio exhibits a break at 50–60° apparently corresponding to a glass transition temperature. In methanol the swelling is significantly higher for PVC films grafted with methacrylic than with acrylic acid. Swelling of the membranes was also investigated in mixtures of water with methanol and methanol with methylene chloride. The results are interpreted by assuming a strong dipole-dipole interaction between the grafted branches and the trunk polymer resulting in a quasimolecular dispersion of the carboxylic chains in the PVC matrix. The latter acts as a barrier against the penetration of water. Heat treatment favours a segregation of the two polymeric species into microphases and this non-reversible transformation is assumed to be responsible for the unexpected behaviour of PVC films grafted with acrylic acid. The significant differences between the properties of PVC films grafted with either acrylic or methacrylic acid are attributed to the much higher hydrophobic character of the methacrylic chains.     

Simulation of Excimer Ultraviolet (EUV) Emission from a Coaxial Xenon Excimer Ultraviolet Lamp Driven by Distorted Bipolar Square Voltages

Simulation of excimer ultraviolet (EUV) emission from a coaxial xenon excimer ultraviolet lamp driven by distorted bipolar square voltages is presented in this study. A self-consistent radial one-dimensional fluid model, considering local mean energy approximation (LMEA), along with a set of simplified xenon plasma chemistry was employed to simulate the discharge physics and chemistry. Emitted powers of EUV light and deposited powers to the charged species were simulated by varying the values of four key parameters, which include the driving frequency, gas pressure, gap distance and number of dielectric layers. Results show that there are three distinct periods that include pre-discharge, discharge and post-discharge ones. It is found that intensive EUV (172 nm) emission occurs during the early part of the discharge period, which correlates very well in time with the power deposition through electrons. In addition, power deposition through \textXe ⁺ {\text{Xe}}^{ + } and \textXe₂ ⁺ {\text{Xe}}_{2}^{ + } occurs mainly in the discharge period and later part of discharge period, respectively. Surprisingly, the emission efficiency of 172 nm increases slightly with increasing driving frequency of power source, while it increases dramatically with increasing gap distance. In addition, the maximal emission efficiency is found to take place at gas pressure of 600 torr. The emission efficiency of one-dielectric case is found to be better than that of two-dielectric one. The underlying mechanisms in the above observations are discussed in detail in the paper.     

Deposition of plasma conjugated polynitrile thin films and their optical properties

The plasma polymerization of 4-phenylbenzonitrile was carried out with the objective of synthesizing a novel conjugated polynitrile thin film with a better optical property. The structure, compositions and morphology of the plasma-polymerized 4-phenylbenzonitrile (PPBPCN) thin films were investigated by Fourier transform infrared (FTIR), X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). A fine, homogenous PPBPCN film with a large π-conjugated system and a high retention of the aromatic ring structure of the starting monomer in the deposited plasma films is obtained when a low discharge power of 30 W was used during film formation. For the first time, a blue emission with relatively high photoluminescence intensity for PPBPCN thin films was observed.     

Adsorption of chlorhexidine onto cellulosic fibers

Comparative investigations of adsorption properties of chlorhexidine (CHX) on two cellulose fibers, bleached cotton and viscose, were studied in order to obtain dry gauzes covered with known amount of this antiseptic. Adsorption isotherm results carried out at 293 and 323 K can be described by Langmuir isotherm model, nevertheless, at high concentration correlation is better to Freundlich isotherm. Electrokinetic potential evolution with CHX concentration, shows that initial negative zeta potential of cotton and viscose diminish its absolute value as the concentration of the treatment increases; both fibers present an isoelectric point at high concentration of CHX that is 0.3 mM for viscose and 0.8 mM for cotton. Electrostatic interactions between cationic groups of CHX and carboxylic acid groups of the fibers could explain adsorption at low concentration, but when it is higher than these values, possible hydrogen bonding between the amine groups of CHX and hydroxyl groups of cellulose could explain increasing adsorption when it is hindered by electrostatic repulsion as it is predicted by Freundlich model, that describes heterogeneous surface and multilayer adsorption. Adsorption kinetics isotherms reveal that the process is quick with t _1/2 values of 5.4 min for cotton and 2.8 min for viscose. Differences in adsorption behaviour between the two fibers could be attributed to structural differences as we have observed from estimation of CI index based on FTIR spectra. Values obtained 1.6 for viscose and 2.2 for cotton could explain that the amount of CHX adsorbed on viscose is higher than it is on cotton. Finally desorption experiments performed with 0.01 M of NaCl solution at room temperature and pH 6 reveals the possibility of therapeutical application of these fibers although further investigations must be done to optimize the process.     

Deposition of SiO2-Like Films by HMDSN/O2 Plasmas at Low Pressure in a MMP-DECR Reactor

The effects of process parameters such as O₂/HMDSN (hexamethyldisilazane) ratio, microwave discharge power and deposition pressure on the growth rate, chemical bonding nature, and refractive index of thin films deposited by microwave plasma from HMDSN with oxygen, have been investigated. The plasma was created in a Microwave Multipolar reactor excited by Distributed Electron Cyclotron Resonance. The films were deposited at room temperature and characterized by Fourier Transform Infrared spectroscopy and ellipsometry. Growth rate increased with the discharge power P or the deposition pressure but decreased significantly with increasing O₂/HMDSN ratio. A large change in the film composition was observed when the O₂/HMDSN ratio was varied: films deposited with only HMDSN precursor are polymer-like but as the O₂/HMDSN ratio increased, organic groups decreased. For relative pressure values over 70%, deposited films are SiO₂-like with refractive index values close to those found for thermal silicon dioxide.     

Emulsifier-free emulsion copolymerization of styrene and butyl acrylate. II. Kinetic studies in the presence of ionogenic comonomers

Batch emulsifier-free copolymerizations of styrene (S) and butyl acrylate (BuA) have been performed for a S/BuA weight ratio = 50/50 in the presence of two types of functional comonomers [methacrylic acid (MAA) at different pHs] or potassium sulfopropylmethacrylate (SPM) and two initiators [potassium persulfate or 4–4′azobiscyanopentanoic acid (AZO)]. The use of AZO/MAA system results in the formation of polymer particles with only surface carboxylic end groups. The particle size of the final latexes can be adjusted with the MAA concentration, provided the polymerization is carried out at pH > 6.5. However, the higher the MAA concentration, the sooner the polymerization levels off in conversion. With the K₂S₂O₈/SPM system, particles bearing only sulfate and sulfonate groups are produced and the polymerization is complete. In that case, the particle size of the final latexes is smaller than with the previous system and 30% of the SPM is fixed on the particle surface, instead of 10% with MAA. Using SPM, a too high functional monomer concentration results in the latex destabilization caused by the formation of a large amount of polyelectrolytes. Kinetic studies indicate that most of the functional monomer is incorporated onto the particle surface during the last 30% conversion of the polymerization. A tentative explanation of such a behavior is discussed, based on the existence of two polymerization loci in the latex system.     

低介电常数聚喹啉衍生物薄膜的合成与表征

采用等离子体聚合技术合成了一种新型的低介电常数聚喹啉衍生物薄膜: 聚3-氰基喹啉(PP3QCN)薄膜. 借助于傅里叶变换红外光谱(FT-IR)、紫外-可见(UV-Vis)吸收光谱、X光电子能谱(XPS)和原子力显微镜(AFM)对薄膜结构进行了系统表征. 结果表明, 等离子体聚合条件对沉积膜的化学结构、表面组成、膜形态以及介电性能均有影响. 在较低的等离子体放电功率(10 W)条件下, 可得到具有较高芳环保留率和较大π-共轭体系的高质量聚3-氰基喹啉薄膜材料; 而在较高功率(25 W)条件下, 聚合过程中会出现比较严重的单体分子破碎, 形成较多非π-共轭体系的聚合物, 从而导致聚3-氰基喹啉的共轭度降低. 聚3-氰基喹啉薄膜的介电性能测试结果表明, 低放电功率(10 W)条件下制得的聚3-氰基喹啉薄膜具有比较低的介电常数值, 仅为2.45.