Entropy generation rate during laser pulse heating: Effect of laser pulse parameters on entropy generation rate

Laser pulse heating of solid surface and entropy generation during the heating process are considered. Time exponentially decaying pulse is accommodated in the analysis and the laser pulse parameter (β₁/β₂) resulting in minimum entropy generation rate is computed. Analytical solutions for temperature rise are presented and volumetric entropy generation rate is formulated. Two laser pulses resulting in low volumetric entropy generation rate are examined in detail and volumetric entropy generation rate is associated with the laser pulse parameter (β₁/β₂). It is found that volumetric entropy generation rate attains high values in the early heating period due to large (1/T²). Moreover, the laser pulse with high-peak intensity results in lower volumetric entropy generation rate than that corresponding to the low-intensity laser pulse with the same energy content.     

Laser pulse heating: Cavity formation into steel, nickel and tantalum surfaces

The cavity formation during laser pulse heating of steel, nickel, and tantalum is examined and evaporation rate from the cavity surface is predicted. The mushy zones generated across the vapor–liquid and liquid–solid phases are modeled using the energy method. Temperature-dependent thermal properties are accommodated in the analysis and the laser pulse shape resembling the actual laser pulse is employed in the simulations. A numerical scheme using the control volume method is used to predict the cavity size, recession velocity of the vapor front, and temperature field in the laser irradiated region. It is found that cavity depth for steel is the largest, then follows nickel and tantalum. The recession velocity of the vapor front is high for steel due to the low evaporation temperature and latent heat of evaporation of steel.     

Analytical investigation into laser pulse heating and thermal stresses

Laser pulse heating of metallic surfaces results in rapid rise of temperature in the region irradiated by the laser beam. This in turn results in high temperature gradient in this region. The irradiated substrate material expands as a response to the temperature gradient. Consequently, high thermal stress levels are developed in the region of the high temperature gradient. In the present study, closed form solutions for temperature and stress fields due to a laser pulse decaying exponentially in time are presented. A Laplace transformation method is employed in the analysis. The resulting equations are non-dimensionalized with the appropriate parameters. It is found that temperature rises rapidly during the early heating period in the surface region. In this case, internal energy gain dominates the conduction losses from the surface vicinity. The thermal stress levels attain high values in the surface region. The stress wave developed is compressive and it propagates with a wave speed c₁ inside the substrate.     

Analytical solution of hyperbolic heat conduction equation in relation to laser short-pulse heating

In the present study, the hyperbolic heat conduction equation is derived from the Boltzmann transport equation and the analytical solution of the resulting equation appropriate to the laser short-pulse heating of a solid surface is presented. The time exponentially decaying pulse is incorporated as a volumetric heat source in the hyperbolic equation to account for the absorption of the incident laser energy. The Fourier transformation is used to simplify the hyperbolic equation and the analytical solution of the simplified equation is obtained using the Laplace transformation method. Temperature distribution in space and time are computed in steel for two laser pulse parameters. It is found that internal energy gain from the irradiated field, due to the presence of the volumetric heat source in the hyperbolic equation, results in rapid rise of temperature in the surface region during the early heating period. In addition, temperature decay is gradual in the surface region and as the depth below the surface increases beyond the absorption depth, temperature decay becomes sharp.     

Laser produced melt pool: Influence of laser intensity parameter on flow field in melt pool

The flow field developed in the laser produced melt pool is investigated and the influence of the Marangoni effect on temperature field is examined. The experiment is carried out to trace the solidified melt pool geometry and the heating is simulated in line with the experimental conditions to predict the melt size in the irradiated region. In the simulations, the control volume approach is used incorporating the Marangoni effect. The enthalpy-porosity method is adopted to account for the phase change in the irradiated region. The study is extended to include the influence of the laser intensity parameter (β) on temperature and the flow field in the melt pool. It is found that the melt pool geometry and the flow field in the melt pool is influenced by the laser intensity parameter. In this case, the number of circulation cell formed in the melt pool is doubled for the intensity parameter 0.4≤β≤0.6. The predictions of the melt pool geometry agree well with the experimental data.     

Laser repetitive pulse heating of tool surface

Laser heating of a cemented carbide tool is considered and the temperature field as well as phase changes in the heated region is modeled. Temperature rise, liquid layer thickness, and mushy size are predicted numerically. A control volume approach is introduced to solve the governing equations of heat transfer and phase change. Consecutive pulses with the duty cycle of 60% are accommodated in the simulations in line with the experimental conditions. An experiment is carried out to treat the cemented carbide tool surfaces using the CO₂ laser delivering consecutive pulses. The treated surfaces and their cross-sections are examined using the scanning electron microscope (SEM). It is found that the temperature gradient is high along the laser beam axis resulting in cracks at the irradiated surface. The rapid solidification of the surface causes compact structures with very fine grains in the surface region of the laser irradiated spot.     

Solidification microstructure of AZ91D Mg alloy after laser surface melting

The solidification microstructure plays a critical role in determining the surface properties of laser-treated magnesium alloys. The purpose of this paper is to study the solidification microstructures of AZ91D Mg alloy following millisecond- and nanosecond-pulse Nd:YAG laser irradiation. The solidification microstructural evolution of laser-melt AZ91D Mg alloy was investigated using X-ray diffractometry, scanning electron microscopy, energy-dispersive X-ray spectrometer and transmission electron microscopy. Much refined α-Mg phase and β-Mg₁₇Al₁₂ intermetallics were observed in the microstructure after laser surface melting. Periodic and successive structure was observed in the millisecond irradiated surface and the melt depth was more than 100 μm. The solidification microstructure was mainly cellular/dendrite structures together with a large number of β-Mg₁₇Al₁₂ nano-particles. Micron holes were found in the nanosecond irradiated surface and the melt depth was shallow at 50 μm. Millisecond-pulse Nd:YAG laser was found to be more suitable for Mg alloy surface treatment due to sufficient melt depth.     

Cemented carbide cutting tool: Laser processing and thermal stress analysis

Laser treatment of cemented carbide tool surface consisting of W, C, TiC, TaC is examined and thermal stress developed due to temperature gradients in the laser treated region is predicted numerically. Temperature rise in the substrate material is computed numerically using the Fourier heating model. Experiment is carried out to treat the tool surfaces using a CO₂ laser while SEM, XRD and EDS are carried out for morphological and structural characterization of the treated surface. Laser parameters were selected include the laser output power, duty cycle, assisting gas pressure, scanning speed, and nominal focus setting of the focusing lens. It is found that temperature gradient attains significantly high values below the surface particularly for titanium and tantalum carbides, which in turn, results in high thermal stress generation in this region. SEM examination of laser treated surface and its cross section reveals that crack initiation below the surface occurs and crack extends over the depth of the laser treated region.     

Effect of the wavelength dependence of the emissivity on inferred soot temperatures measured by spectrally resolved laser-induced incandescence

Flame-generated soot was heated using a pulsed laser, and temperatures of the irradiated soot were inferred by fitting the Planck function to spectrally resolved laser-induced incandescence with the temperature as an adjustable parameter. The effect of the wavelength dependence of the emissivity on the inferred temperatures of the irradiated soot was studied using selected expressions for the soot emissivity in the fit. Depending upon the choice of the functional form of the emissivity, the maximum temperature reached by the soot during the laser pulse was calculated to span a range of 341 K (3475–3816 K) at a 1064-nm laser fluence of 0.1 J/cm² and 456 K (4115–4571 K) at a 1064-nm laser fluence of 0.4 J/cm² with a 1σ standard deviation about the mean of ∼25 K. Comparison of the present results with temperature measurements from previous studies suggests that the emissivity may depend on flame conditions and that further investigation on the subject is needed. The use of two-color or spectrally resolved LII to infer the soot temperature during or after laser heating requires a careful characterization of the wavelength dependence of the emissivity. The spread in temperature leads to large uncertainties regarding the physico-chemical processes occurring at the surface of the soot during the laser heating.     

Laser thermal response of a finite slab as a function of the laser pulse parameters

This paper deals with the problem of heating a finite slab using laser radiation in relation to the parameters characterizing the laser pulse, namely: q_max(W/m²), the maximum laser power density, t₀ the time interval required to reach q_max and t_d, the pulse time duration. The pulse shape q(t) is suggested in the form: q(t)=βq_max(t/t_d)(1-(t/t_d))exp-B(t-t₀/t_d), where β and B are parameters. Fitting with published experimental pulse [Ready JF. Effects due to absorption of laser radiation. J Appl Phys 1965;36:462–68] is made. Fourier series expansion technique is considered to solve the problem. The critical time required to initiate melting t_m is estimated for four metallic elements and five semiconductors, namely: Al, Cu, Ag, Au (aluminum, copper, silver, and gold), cadmium sulfide, germanium, silicon, alpha beryllium oxide, and silicon carbide. Five pulses with different characteristic parameters are considered.Computations revealed that the thermal response of the targets is highly affected by q_max and t_o, while the pulse time duration is less effective in determining the value of t_m. Moreover, it is revealed that the relation between t_m and the melting temperature for the same laser pulse is nonlinear for the considered targets under the indicated conditions.     

Study on nonlinear optical absorption properties of [(CH3)4N]2[Cu(dmit)2] by Z-scan technique

The third-order optical nonlinearities of an organo-metallic compound, [(CH₃)₄N]₂[Cu(dmit)₂] (dmit²⁻=4,5-dithiolate-1,3-dithiole-2-thione), abbreviated as MeCu, dissolved in acetone are characterized by Z-scan technique with picosecond and nanosecond laser pulses in the near-infrared region. Two-photon absorption has been found when the sample solution is irradiated by 40 ps pulse width at 1064 nm and the two-photon absorption (TPA) coefficient β_TPA is 4×10⁻¹³ m/W. While excited by 15 ns laser pulses at 1053 nm, the Z-scan spectra reveal strong reverse saturable absorption (RSA) and the nonlinear absorption coefficient β_RSA is estimated to be as high as 7.07×10⁻¹¹ m/W which is much larger than β_TPA. An explanation for this enhancement is given. All the results suggest that MeCu may be a promising candidate for the application to optical limiting in the near-infrared region.     

Irradiation effects of CO2 laser parameters on surface morphology of fused silica

To understand the surface morphology evolution of fused silica induced by 10.6-μm CO2 laser irradiation at different parameters,this paper reports that optical microscopy,profilometry,and hydrophilicity tests are utilized to characterize the surface structure and roughness of the laser irradiated area. The results show that three typical surface morphologies and two typical hydrophilicity test images are observed at different laser powers and pulse durations. The correlations between surface temperature and surface morphology as well as hydrophilicity behaviours are presented. The different hydrophilicity behaviours are related to surface structures of the laser-induced crater and thermal diffusion area. The thermal diffusion length monotonously increases with increasing laser power and pulse duration. The crater width is almost determined by the laser beam size. The crater depth is more sensitive to the laser power and pulse duration than the crater width.     

Analysis of the sizes and number of microparticles in the ablation plume,which attenuates laser radiation during ablation of a constructive material

The effect of laser radiation with a wavelength of 1.3 μm, power of 25 kW, pulse width of 1 s, and irradiated spot area of 9 cm² on carbon silicon carbide composite material (CSCCM) is analyzed. The formation of an ablation plume (which consists of vapor of irradiated material, burning products, drops and microparticles of various chemical composition and size) above the irradiated surface leads to a significant loss of laser energy. The fractions of the scattered and absorbed laser radiation in the plume are determined, the size and mass distributions of microparticles in the plume are estimated, their concentration is calculated, and the microparticle escape velocities from the irradiated CSCCM surface are evaluated.     

Picosecond laser ablation of nickel-based superalloy C263

Picosecond laser (10.4 ps, 1064 nm) ablation of the nickel-based superalloy C263 is investigated at different pulse repetition rates (5, 10, 20, and 50 kHz). The two ablation regimes corresponding to ablation dominated by the optical penetration depth at low fluences and of the electron thermal diffusion length at high fluences are clearly identified from the change of the surface morphology of single pulse ablated craters (dimples) with fluence. The two corresponding thresholds were measured as F _th(D1)¹=0.68±0.02 J/cm² and F _th(D2)¹=2.64±0.27 J/cm² from data of the crater diameters D _1,2 versus peak fluence. The surface morphology of macroscopic areas processed with a scanning laser beam at different fluences is characterised by ripples at low fluences. As the fluence increases, randomly distributed areas among the ripples are formed which appear featureless due to melting and joining of the ripples while at high fluences the whole irradiated surface becomes grainy due to melting, splashing of the melt and subsequent resolidification. The throughput of ablation becomes maximal when machining at high pulse repetition rates and with a relatively low fluence, while at the same time the surface roughness is kept low.     

Mathematical modeling of laser induced heating and melting in solids

An analytical method for treating the problem of laser heating and melting is developed in this paper. The analytical method has been applied to aluminum, titanium, copper, silver and fused quartz and the time needed to melt and vaporize and the effects of laser power density on the melt depth for four metals are also obtained. In addition, the depth profile and time evolution of the temperature of aluminum before melting and after melting are given, in which a discontinuity in the temperature gradient is obviously observed due to the latent heat of fusion and the increment in thermal conductivity in solid phase. Additionally, the calculated melt depth evolution of fused quartz induced by 10.6 μm laser irradiation is in good agreement with the experimental results.     

Laser heating of a moving slab: Influence of laser intensity parameter and scanning speed on temperature field and melt size

Laser melting of a moving slab is considered, and the temperature field and the phase-change in the heated region are simulated in-line with experimental conditions. The influence of laser power intensity parameter (β) and laser scanning speed on temperature field and melt depth is examined. An experiment is carried out to compare the melt layer thickness with the predictions. It is found that increase in laser power intensity parameter enhances melt size along the x-axis, despite the fact that peak temperature in the melt-pool reduces. This is more pronounced at a low laser scanning speed (0.05 m/s).     

Electron heating in a submicron-size n GaAs wire

We have studied electron heating in a submicron-size GaAs wire from 4.2 K to 50 K. We find that the energy relaxation rate for the electrons is of the form τ_E⁻¹ = α + βT_eⁿ where α, β are constants and T_e is the electron temperature. We associate the temperature-independent term with a quasi-elastic surface scattering process in which an electron losses 1% of its energy at each collision. The temperature dependent term may be due to electron-phonon scattering. It is possible to fit the data to 2 < n < 3.     

纳秒级脉冲激光诱导Zn掺杂过程中GaN/Al2O3材料的温度分布及热形变解析分析

分析了纳秒级脉冲激光作用下GaN的激光诱导Zn的掺杂过程.利用简化的一维模型，给出一种比较直观的脉冲激光辐照下GaN/Al₂O₃材料温度分布的解析形式，得到了GaN材料表面温度与激光辐照时间的关系以及材料形变与深度的关系.在激光脉冲作用时，GaN材料表面的温度与辐照时间的平方根成正比.脉冲过后，材料温度分布梯度和热形变分布随深度发生变化，接近表面的温度梯度最大，热形变量也最大.而在连续脉冲作用时表面的温度呈锯齿状不断升高. 关键词： 激光诱导 2O₃')" href="#">GaN/Al₂O₃ 温度分布 热形变     

Laser carbonitriding of alumina surface

Laser carbonitriding of alumina surfaces is examined. Temperature and stress fields developed during the laser heating of the substrate surface are predicted using the finite element method in line with the experimental conditions. The formation of Al(C, N) and AlN compounds in the surface region of irradiated workpiece is examined using X-ray Photoelectron Spectroscopy (XPS) and X-ray Diffraction (XRD). The microstructural and morphological changes in the laser irradiated region are examined using Scanning Electron Microscope (SEM). The microhardness of the resulting surface is measured and compared with the base material hardness. It is found that high temperature gradient is developed in the irradiated region, which in turn, results in high residual stress levels in this region. XPS and XRD data reveal the presence of Al (C, N) and AlN compounds in the surface region. The microhardness in the surface region of the laser treated workpiece increases significantly.     

A laser dry etch process for smooth continuous relief structures in InP

A laser induced etch process is described which uses a pulsed 248 nm KrF excimer laser and Cl₂ atmosphere for the fabrication of monolithic continuously curved reliefs in InP substrate. In a bakeable processing chamber with low base pressure a wide range of laser fluences is available for damage-free etching. Especially, by photothermal heating far above the melting point, mirrorlike smooth surfaces are obtained. The etch rate characteristics are correlated to the maximum surface temperature reached during the laser pulse. The etch rate is independent of pressure and gas flux in the ranges 0.1–10 mbar and 20–300 sccm, respectively. It increases, however, with the background substrate temperature. Etch rates of up to 3.6 nm/pulse or 4.3 lm/min are possible at 20 Hz pulse repetition rate without visible surface damage. The process exhibits a smooth increase of the etch rate from 1 to 3 nm/pulse between 200 and 300 mJ/cm², which could be used for making curved reliefs by optical transmission variations on the projection mask.