Microstructure, morphology, crystallization and rheological behavior of impact polypropylene copolymer

Impact polypropylene copolymer (IPC), named polypropylene catalloy, not only possesses excellent impact property, but also presents good rigidity. Its superior performances result from the complicated composition and microstructure. In the present article, recent progress in the studies on microstructure, morphology, crystallization and rheological behavior of IPC is summarized, and findings of the authors and their collaborators are reported. In general, IPC is divided into three components, i.e., ethylene-propylene random copolymer (EPR), a series of different segment lengths ethylene-propylene copolymer (EbP) and propylene homopolymer. The reasonable macromolecular structures of EbP and a multilayered core-shell model of dispersed phase structure in IPC were proposed, in which the dispersed phase consists of an outer EbP shell, an inner EPR layer and an EbP core. It is found that the annealing at melt-state may lead to an abnormal phase inversion, and the phase inversion disappears when temperature cools down to room temperature. The cause of phase inversion is ascribed to the existence of EbP component, which results in the stronger activity of the dispersed phase. The crystalline structure and morphologic results confirm the formation of β-iPP in IPC. Furthermore, it is found that the ethylene content in IPC and cooling rate of the samples have an important influence on the formation of β-iPP. Based on the crystallization kinetics analyzed by Lauritzen-Hoffman theory, crystallization behavior of different IPC samples is discussed and it is proposed that the dilution effect of ethylene propylene copolymer has a more remarkable influence on surface nucleation than on crystal growth. In addition, annealing at high temperature can result in the changes of chain structure for IPC, and this instability is ascribed to the oxidative degradation and crosslink reaction mainly in iPP component.     

聚丙烯“催化合金”组成对结晶行为的影响

用示差扫描量热仪(DSC)和偏光显微镜(POM)研究了聚丙烯“催化合金”(PP-cats)组成对等温结晶行为与动力学的影响,并与等规聚丙烯(iPP)进行比较.结果表明,与纯PP相比较,PP-cats的平衡熔融温度明显下降,表明PP-cats中作为主要组分的丙烯均聚物和乙丙无规共聚物之间存在较强的相互作用.PP-cats的结晶初期动力学可用Avrami模型很好地描述,结晶过程均为预先成核和三维生长方式.PP-cats的结晶速率随体系中乙丙共聚物含量的增加而增大,而PP-cats的晶体生长速率随体系中乙丙共聚物含量的增加而减小.由于PP-cats熔体的粘度远高于纯PP,使得PP-cats中PP分子链运动能力降低,导致了PP-cats较低的晶体生长速率.此外,与纯PP相比,PP-cats的成核密度大幅度提高,被认为是PP-cats具有快的结晶速率的主要原因.     

等规聚丙烯/二元乙丙橡胶合金相分离对结晶动力学的影响

用小角激光光散射(SALLS)、相差显微镜(PCM)、示差扫描量热仪(DSC)和偏光显微镜(POM)研究了聚丙烯/二元乙丙橡胶(iPP/EPR)共混体系的相分离行为和等温结晶行为.发现iPP/EPR(50/50,W/W)发生的液-液相分离遵循spinodal机理.通过Cahn-Hilliard方程求得了不同实验温度下iPP/EPR的表观扩散系数(Dapp)以及spinodal温度(Ts).考察了不同相分离程度的iPP/EPR体系结晶动力学,发现延长相分离时间(tps)或提高相分离温度(Tps)均会导致半结晶时间(t1/2)增大,即结晶速率降低.这被归于EPR成核作用的降低.动力学分析结果表明Avrami模型适用于描述该体系的等温结晶过程,其结晶机理基本不受相分离程度的影响,结晶均以瞬时成核和三维生长为主.     

Morphology, crystallization behavior and properties of impact-modified polypropylene copolymer with or without sodium benzoate as a nucleating agent

 The morphology, crystallization behavior, and properties of an impact-modified polypropylene (PP) copolymer with or without sodium benzoate were investigated. The contents of ethylene–propylene rubber (EPR) in the reactor-made PP copolymer is about 15 wt%. For comparison, blends of PP and EPR containing the same EPR composition were prepared by melt-mixing. Morphological studies by scanning probe microscopy indicated that the impact-modified copolymer consists of three different phases, i.e., polyethylene, PP, and EPR phases, which is considerably different from the morphology of the conventional PP/EPR blend of the corresponding composition. The impact-modified PP copolymer exhibited a higher crystallization rate in terms of the lower crystallization half-time and thus higher thermal and mechanical properties, such as impact strength and hardness, than the PP/EPR blend did. The addition of sodium benzoate as a nucleating agent to the copolymer increased the crystallization rate and the mechanical properties. Received: 4 June 2001 Accepted: 31 October 2001     

The orientation of the dispersed phase and crystals in an injection-molded impact polypropylene copolymer

The orientation of the dispersed phase and crystals in the injection-molded bar of an impact polypropylene copolymer (IPC) containing isotactic polypropylene (iPP), ethylene-propylene rubber (EPR) and a β-nucleating agent (β-NA) were studied simultaneously. In the IPC, iPP and EPR act as the matrix and dispersed phase, respectively. The EPR is amorphous and the iPP is crystallizable in α- and β-crystalline forms in the presence of the β-NA. The orientation and orientation distribution for both of the EPR phase and the iPP crystals, as well as the crystallization behavior of iPP, were investigated by two-dimensional wide-angle X-ray diffraction (2D-WAXD), two-dimensional small-angle X-ray scattering (2D-SAXS), scanning electron microscope (SEM) and differential scanning calorimetry (DSC). The results of the experiment show that orientation exists for both the EPR phase and the iPP crystals. But their orientation distribution manifests an opposite tendency. The EPR phase was observed to be highly oriented in the core layer but the orientation of the iPP crystals was weakened gradually from skin to core. The difference in the orientation behavior between the EPR phase and the iPP crystals reflects the distinct response of the micrometer-scale EPR particles and nanometer-scale iPP chains upon the flow field and temperature gradient in the mold. The diffraction geometry of the β-crystals has also been discussed in detail. The observations in this study may shed light on the study in the structure and property relationship for the IPC injection-molded products.     

Interplay between two phase transitions: crystallization and liquid-liquid phase separation in a polyolefin blend

The interplay between liquid-liquid phase separation (LLPS) and crystallization at several compositions in statistical copolymer blends of poly(ethyleneco-hexene) and poly(ethylene-cobutene) has been examined by optical microscopy (OM), atomic force microscopy (AFM), and differential scanning calorimetry (DSC). The phase contrast optical microscopy shows interconnected bicontinuous structures for deeply quenched LLPS, characteristic of spinodal decomposition. After a second quench to a temperature below the melting point, an overwhelming change in crystallization kinetics has been clearly observed, which is caused by the increase of the nucleation rate assisted by concentration fluctuations due to the spontaneous spinodal LLPS. We propose a new mechanism of "fluctuation assisted nucleation" in the crystallization process for such interactive process in a blend system. The experimental results from OM, AFM, and DSC measurements at various conditions are all consistent with the fluctuation assisted nucleation model.     

制备方法对iPP/EPR合金晶相结构的影响

用示差扫描量热仪(DSC)和广角X射线衍射仪(WAXD)研究了溶液共混法和熔融共混法制备的等规聚丙烯/二元乙丙橡胶(iPP/EPR)(85:15,W/W)合金的晶相结构.发现溶液共混法制得的iPP/EPR合金晶相中仅存在α-iPP,而熔融共混样品中则同时生成了α-iPP和β-iPP.这一结果表明,EPR并不是iPP/EPR合金中β-iPP生成的关键因素.考察了结晶温度和熔体热处理对iPP/EPR合金晶相结构的影响,发现通常的热处理并不能消除合金中β-iPP的生成.     

用Z-N催化剂分段聚合制备PP/EPR共混物的结构和形态特征

用Ziegler-Natta(Z-N)催化剂MgCl2/TiCl4/BMF-AlEt3(BMF代表内给电子体9,9-二甲氧基甲基芴),采用分段聚合的方法制备了PP/EPR原位共混物,通过改变乙丙共聚的时间调节聚合物中乙烯的含量.使用核磁共振(13C-NMR)、凝胶渗透色谱(GPC)、示差扫描量热分析法(DSC)、动态力学分析(DMA)、扫描电子显微镜(SEM)和偏光显微镜(PLM)等研究了聚合物的结构和形态特征.研究发现,分段聚合制备的PP/EPR共混物是一种包括丙烯均聚物、乙丙无规和嵌段共聚物在内的多组分混合物.动态力学的结果显示混合物中聚丙烯与乙丙无规共聚物的玻璃化转变峰出现了内移现象,说明两者呈现部分相容性.扫描电镜的照片表明了聚丙烯基体与乙丙无规共聚物分散相之间的相界面模糊,两相之间的相容性较好.随着聚合物中乙烯含量的增加,分散相出现明显的塑性变形,同时,聚丙烯的结晶形态也发生明显的变化,球晶的尺寸逐渐变小,同时球晶变得不完善.     

Nonisothermal crystallization and melting behavior of mPE/LLDPE/LDPE ternary blends

Nonisothermal crystallization kinetics of ternary blends of the metallocence polyethylene (mPE), low-density polyethylene (LDPE) and linear low-density polyethylene (LLDPE) were studied using DSC at various scanning rates. The Ozawa theory and a method developed by Mo were employed to describe the nonisothermal crystallization process of the two selected ternary blends. The results speak that Mo method is successful in describing the nonisothermal crystallization process of mPE/LLDPE/LDPE ternary blends, while Ozawa theory is not accurate to interpret the whole process of nonisothermal crystallization. Each ternary blend in this study shows different crystallization and melting behavior due to its different mPE content. The crystallinity of the ternary blends rises with increasing mPE content, and mPE improve the crystallization of the blends at low temperature. The crystallization activation energy of the five ternary blends that had been calculated from Vyazovkin method was increased with mPE content, indicating that the more mPE in the blends, the easier the nucleus or microcrystallites form at the primary stage of nonisothermal crystallization. LLDPE and mPE may form mixed crystals due to none separated-peaks were observed around the main melting or crystallization peak when the ternary blends were heating or cooling. The fixed small content of LDPE made little influence on the main crystallization behavior of the ternary blends and the crystallization behavior was mainly determined by the content of mPE and LLDPE.     

Effects of partial replacement of silicone rubber with flurorubber on properties of dynamically cured poly(vinylidene fluoride)/silicone rubber/flurorubber ternary blends

Blends of poly(vinylidene fluoride) (PVDF), silicone rubber (SR) and flurorubber (FKM) were prepared via peroxide dynamic vulcanization. The effect of FKM loading on the morphology, mechanical properties, crystallization behavior, rheology and dynamic mechanical properties of the PVDF/SR/FKM ternary blends was investigated. A “network” was observed in the PVDF/SR binary blends, which disappeared in the ternary blends, but a core-shell-like structure was formed. The mechanical properties were significantly improved. The Izod impact strength of PVDF/SR/FKM blend with 19 wt% FKM was 18.3 kJ/m², which was 3–4 times higher than the PVDF/SR binary blend. The complex viscosity and storage modulus of the PVDF/SR/FKM blends decreased with increasing FKM content, hence the processability was improved. The increase of FKM content seemed to show a favorable effect on the crystallization of the PVDF component. It promoted the nucleation process of PVDF, leading to increased polymer crystallization rate and higher crystallization temperature. The glass-rubber transition temperature of the PVDF phase moved to a lower temperature.     

Crystallization,thermal behavior,and compatibility in isotactic polystyrene/poly(o-chlorostyrene-co-p-chlorostyrene) blends

The dependence of the kinetics of crystallization and melting behavior in isotactic polystyrene/poly-o-chlorostyrene-co-p-chlorostyrene (iPS/Po-CIS-co-p-CIS) blends on temperature, thermal history, and blend composition has been investigated. The crystallization rate at a given temperature and copolymer composition decreases with increasing copolymer content in the blend when the samples are premelted. These effects can be ascribed to the reduction of mobility of the crystallizable chains due to the presence of the copolymer and to the decrease in the number of heterogenous iPS nuclei as a result of the premelting process. The Avrami exponent values and the analysis of the blend morphology indicate that the growth mechanism of the crystals is strongly influenced by thermal treatment. There is no measurable change in the melting temperature of iPS in the blends, with composition indicating that, on the basis of the Flory-Huggins approximation of the thermodynamics of polymer mixing, the net interaction parameter at the melting temperature is close to zero. From the comparison of the phase diagram for the isotactic polystyrene-containing blend with that of the atactic-containing blend, it can be concluded that in the amorphous state polystyrene with a regular configuration is slightly less compatible with the P(o-CIS-co-p-CIS) than is polystyrene with random configuration.     

Structure and properties of sequentially polymerized propylene-b-[ethylene-co-propylene]-b-propylene copolymers

The structure and properties of presumed block copolymers of polypropylene (PP) with ethylene-propylene random copolymers (EPR), i.e., PP-EPR and PP-EPR-PP, have been investigated by viscometry, transmission electron microscopy, dynamic mechanical analysis, differential scanning calorimetry, gel permeation chromatography, wide-angle x-ray diffraction, and other techniques testing various mechanical properties. PP-EPR and PP-EPR-PP were synthesized using δ-TiCl₃-Et₂-AlCl as a catalyst system. The results indicate that the intrinisic viscosity of these polymers increases with each block-building step, whereas the intrinsic viscosity of those prepared by chain transfer reaction (strong chain-transfer reagent hydrogen was introduced between block-building steps during polymerization) hardly changes with the reaction time. Compared with PP/EPR blends, PP-EPR-PP block copolymers have lower PP and polyethylene crystallinity, and lower melting and crystallization temperatures of crystalline EPR. Two relaxation peaks of PP and EPR appear in the dynamic spectra of blends. They merge into a very broad relaxation peak with block sequence products of the same composition, indicating good compatibility between PP and EPR in the presence of block copolymers. Varying the PP and EPR content affects the crystallinity, density, and morphological structure of the products, which in turn affects the tensile strength and elongation at break. Because of their superior mechanical properties, sequential polymerization products containing PP-EPR and PP-EPR-PP block copolymers may have potential as compatibilizing agents for isotactic polypropylene and polyethylene blends or as potential heat-resistant thermoplastic elastomers.     

Ringed spherulites in ternary polymer blends of poly(<Emphasis Type="Italic">ε</Emphasis>-caprolactone), poly(styrene-<Emphasis Type="Italic">co</Emphasis>-acrylonitrile), and polymethacrylate

The relationship between ringed spherulite morphology, crystallization regimes/kinetics, and molecular interactions in miscible ternary blends of poly(-caprolactone) (PCL), poly(benzyl methacrylate) (PBzMA), and poly(styrene-co-acrylonitrile) (SAN) was investigated by using differential scanning calorimetry (DSC), polarized optical microscopy (POM), and wide-angle X-ray diffraction (WAXD). The interactions resulted in the deviation of both experimental and calculated T_gs and formation of the specific morphology of the spherulitic structure. Ring-banded spherulites were observed in the PCL/PBzMA/SAN ternary blends. The width of ring bands changed with the blend ratio and the crystallization temperature. Additionally, both composition and wt% of AN in the SAN copolymer had an apparent effect on the morphology of PCL spherulites. Both the crystallization structure of lamellae and molecular interactions greatly influenced the ring bands of PCL spherulites. Furthermore, by using the Flory–Huggins approximation, the depression of the melting point showed that interactions in the PCL/PBzMA/SAN-17 blend were greater than in the PCL/PBzMA/SAN-25 blend. In the ternary blends, the great molecular interactions between amorphous and crystalline polymer resulted in better homogeneity and a larger band period of the extinction rings in the PCL spherulites.     

抗冲共聚聚丙烯及其级分的流变学研究

比较了抗冲共聚聚丙烯(IPC)和等规聚丙烯(iPP)熔体的动态流变行为, 确定了IPC的乙丙无规共聚物(EPR)、乙丙嵌段共聚物(EbP)和丙烯均聚物(HPP)3种级分的熔体动态流变行为. 研究发现, IPC在低频区域表现出偏离经典线性黏弹性理论的行为, 即出现了"第二平台". 经过二甲苯完全溶解的IPC试样的熔体流变行为研究结果表明, IPC分散相的团聚会提高熔体的模量. 对IPC 3种级分的动态流变行为的研究结果表明, 各级分间的动态储能模量(G')及黏度存在明显差异, 这主要是由于分子量和分子链链长的不同所致. EPR和HPP级分在低频区域的流变行为符合经典线性黏弹性理论, 为均相体系特征, 而EbP级分则出现"第二平台", 表现出非均相体系的特征. 对IPC中HPP/EPR共混物的流变行为的进一步研究发现, 当HPP/EPR质量比达到IPC中的比例时即可在低频区域产生"第二平台"; 当将EPR的比例增加至EPR和EbP组分之和时, EPR产生的平台要比IPC更为明显, 表明IPC中HPP与EPR存在的相分离足以使IPC产生"第二平台"现象.     

Significant enhancement of crystallization kinetics of polylactide in its immiscible blends through an interfacial effect from comb-like grafted side chains

A significant enhancement in isothermal crystallization kinetics of biodegradable polylactide (PLA) in its immiscible blends can be accomplished through blending it with a comb-like copolymer. PLA was blended with poly(ethylene glycol) methyl ether acrylate (PEGA) and poly[poly(ethylene glycol) methyl ether acrylate] (PPEGA, a comb-like copolymer), respectively. The results measured from phase contrast optical microscopy (PCOM) and differential scanning calorimetry (DSC) indicate that PLA and PEGA components are miscible, whereas PLA and PPEGA components are immiscible. The study of crystallization kinetics for PLA/PEGA and PLA/PPEGA blends by means of polarized optical microscopy (POM) and DSC indicates that both PEGA and PPEGA significantly increase the PLA spherulitic growth rates, G, although PLA/PPEGA blends are immiscible and the glass transition temperatures of PLA only have slight decreases. PPEGA component enhances nucleation for PLA crystallization as compared with PEGA component owing to the heterogeneous nucleation effect of PPEGA at the low composition of 20 wt%, while PLA crystallization-induced phase separation for PLA/PEGA blend might cause further nucleation at the high composition of 50 wt%. DSC measurement further demonstrates that isothermal crystallization kinetics can be relatively more enhanced for PLA/PPEGA blends than for PLA/PEGA blends. The “abnormal” enhancement in G for PLA in its immiscible blends can be explained by local interfacial interactions through the densely grafted PEGA side chains in the comb-like PPEGA, even though the whole blend system (PLA/PPEGA blends) represents an immiscible one.     

Study on high weld strength of impact propylene copolymer/high density polyethylene laminates

The impact propylene copolymer(IPC)and isotactic polypropylene(iPP)were separately selected to prepare laminates with high density polyethylene(HDPE)by hot press.The peel forces of IPC/HDPE and i’PP/HDPE laminates were examined,and it was found that the welded joint strength in IPC/HDPE laminate was dramatically higher than that of iPP/HDPE laminate.According to the special microstructure of IPC,the co-crystallization of the ethylene segments in ethylene-propylene block copolymer(EbP)component of IPC and the PE chain in HDPE was proposed to explain the high-strength welding.The DSC results indicated that there indeed existed some interaction between IPC and HDPE,and the crystallizable PE component in IPC could affect the crystallization of HDPE.The scanning electron microscope(SEM) observations of IPC/HDPE blends demonstrated that HDPE tended to stay with the PE-rich EbP chains to form the dispersed phase,indicating the good miscibility between HDPE and EbP components of IPC.According to the above results,the effect of co-crystallization of the PE components of the IPC and HDPE on the high weld strength of IPC/HDPE laminate was confirmed.     

Non-isothermal crystallization and melting behavior of compatibilized polypropylene/recycled poly(ethylene terephthalate) blends

Binary blends of polypropylene (PP)/recycled poly(ethylene terephthalate) (r-PET), r-PET/maleic anhydride grafted PP (PP-g-MA), r-PET/glycidyl methacrylate grafted PP (PP-g-GMA), and ternary blends of PP/r-PET (80/20 w/w) compatibilized with various amounts (2-10 wt%) of PP-g-MA or PP-g-GMA were prepared on a twin-screw extruder. The non-isothermal crystallization and melting behavior, and the crystallization morphology were investigated by DSC and POM. The chemical reactions of r-PET with PP-g-MA and PP-g-GMA were characterized by FT-IR. DSC results show that the crystallization peak temperatures of r-PET and PP increased when blending them together, due to the heterogeneous nucleation effect on each other. The of r-PET increased with increasing the content of PP-g-MA while slightly influenced by the content of PP-g-GMA in the binary blends of r-PET with grafted PP, implying different reactivity of r-PET with PP-g-MA and PP-g-GMA. The of PP in the ternary blends retained or slightly decreased, dependent on the compatibilizers and their contents. The melting peak temperature of r-PET in PP/r-PET blends compatibilized by PP-g-MA was lower than that of compatibilized by PP-g-GMA, indicating that PP-g-MA had stronger reactivity towards r-PET compared to PP-g-GMA. The crystallization and melting behavior of blends was influenced by the pre-melting temperature, especially the melting behavior of r-PET in the blends. The crystallization behavior of PP in the blends was also evaluated by Mo’s method. POM confirmed the heterogeneous nucleation effect of r-PET on PP.     

聚氧化乙烯-聚苯乙烯-聚氧化乙烯三嵌段共聚物/聚苯醚共混物的相容性和结晶行为

本工作对聚氧化乙烯-聚苯乙烯-聚氧化乙烯(PEO-PS-PEO)三嵌段共聚物与聚苯醚(PPO)均聚物共混物的相容性及结晶行为进行了研究。结果表明,共混体系的相容性与嵌段共聚物中苯乙烯段的含量有关,PS含量越高,PPO与共聚物PS段的相容性越好。共混体系的结晶行为也明显不同于一般均聚物共混体系。在DSC降温结晶过程中最多可出现三个结晶峰。     

The influence of thermoplastic elastomers on structure and crystallisation behaviour of polyolefin blends

The influence of a styrene-ethylene/butylene-styrene triblock copolymer (SEBS) on an isotactic polypropylene / polyethylene blend was investigated. For comparison binary blends with polypropylene and SEBS alone were also prepared. The blends obtained by solution mixing were characterised by small-angle x-ray scattering, light microscopy and dynamic mechanical analysis. The role of SEBS as matrix reinforcer or interfacial agent is composition dependent. Experimental data also reveal a different influence of SEBS on the binary blends than on the ternary blends containing polyethylene.     

聚氧化乙烯-聚苯乙烯-聚氧化乙烯三嵌段共聚物/聚苯醚共混物的相容性和结晶行为

 本工作对聚氧化乙烯-聚苯乙烯-聚氧化乙烯(PEO-PS-PEO)三嵌段共聚物与聚苯醚(PPO)均聚物共混物的相容性及结晶行为进行了研究。结果表明,共混体系的相容性与嵌段共聚物中苯乙烯段的含量有关,PS含量越高,PPO与共聚物PS段的相容性越好。共混体系的结晶行为也明显不同于一般均聚物共混体系。在DSC降温结晶过程中最多可出现三个结晶峰。