Thermal properties of lignin-and molasses-based polyurethane foams

Lignin-and molasses-based polyurethane (PU) foams with various lignin/molasses mixing ratios were prepared. The hydroxyl group in molasses and lignin is used as the reaction site and PU foams with various isocyanate (NCO)/the hydroxyl group (OH) ratios were obtained. Thermal properties of PU foams were investigated by differential scanning calorimetry (DSC), thermogravimetry (TG) and thermal conductivity measurement. Glass transition temperature (T _g) was observed depending on NCO/OH ratio in a temperature range from ca. 80 to 120°C and thermal decomposition temperature (T _d) from ca. 280 to 295°C. Mixing ratio of molasses and lignin polyol scarcely affected the T _g and T _d. Thermal conductivity of PU foams was in a range from 0.030 to 0.040 Wm⁻¹ K⁻¹ depending on mixing ratio of lignin and molasses.     

Study on thermal properties of polyurethane nanocomposites based on organo-sepiolite

The effects of sepiolite modified with γ-aminopropyltriethoxylsilane (KH550-Sp) on thermal properties of polyurethane (PU) nanocomposites were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TG), attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR), and tensile test. The DSC results showed that the glass transition temperature of hard segments in PU/KH550-Sp nanocomposite increased with the increase of KH550-Sp, because sepiolite restricted the formation of hydrogen bonding within hard segments of polyurethane. TG results revealed that the thermal stability of PU was improved by KH550-Sp, and the onset decomposition temperature for PU nanocomposites with a KH550-Sp content of 3 wt% was about 20 °C higher than that for pure PU. The tensile properties of pure PU and nanocomposites before and after ageing 120 °C for 72 h were determined, and it was observed that the percentage loss in tensile strength decreased with the addition of KH550-Sp because of an oxidation barrier of KH550-Sp confirmed by ATR-FTIR.     

Thermal Degradation Kinetics and Modeling Study of Ultra High Molecular Weight Polyethylene (UHMWP)/Graphene Nanocomposite

The incorporation of nanofillers such as graphene into polymers has shown significant improvements in mechanical characteristics, thermal stability, and conductivity of resulting polymeric nanocomposites. To this aim, the influence of incorporation of graphene nanosheets into ultra-high molecular weight polyethylene (UHMWPE) on the thermal behavior and degradation kinetics of UHMWPE/graphene nanocomposites was investigated. Scanning electron microscopy (SEM) analysis revealed that graphene nanosheets were uniformly spread throughout the UHMWPE’s molecular chains. X-Ray Diffraction (XRD) data posited that the morphology of dispersed graphene sheets in UHMWPE was exfoliated. Non-isothermal differential scanning calorimetry (DSC) studies identified a more pronounced increase in melting temperatures and latent heat of fusions in nanocomposites compared to UHMWPE at lower concentrations of graphene. Thermogravimetric analysis (TGA) and derivative thermogravimetric (DTG) revealed that UHMWPE’s thermal stability has been improved via incorporating graphene nanosheets. Further, degradation kinetics of neat polymer and nanocomposites have been modeled using equations such as Friedman, Ozawa–Flynn–Wall (OFW), Kissinger, and Augis and Bennett’s. The "Model-Fitting Method” showed that the auto-catalytic nth-order mechanism provided a highly consistent and appropriate fit to describe the degradation mechanism of UHMWPE and its graphene nanocomposites. In addition, the calculated activation energy (E_a) of thermal degradation was enhanced by an increase in graphene concentration up to 2.1 wt.%, followed by a decrease in higher graphene content.     

Influence of structure-property relationship on the optical,thermal and mechanical properties of castor oil based transparent polyurethane for catheter applications

Castor oil based transparent polyurethane elastomers were synthesized, which can be used as an advanced catheter material. The effect of NCO: OH ratio on the structural, optical, thermal and physicomechanical properties of polyurethanes (PU) has been studied. The optical properties of the PU was analysed by studying its percentage transmittance and haze. The results showed a high transparency of 90.7% for the PU with a NCO: OH ratio of 0.9:1. Differential scanning calorimetry (DSC) analysis revealed an increase in the glass transition temperature (T_g) of PU with increasing hard segment content whereas thermogravimetric analysis (TGA) shows an increase in the initial decomposition temperature of PU from 262 to 268°C upon increasing the NCO: OH ratio from 0.9 to 1.5. A similar trend of increment in the tensile properties of PU has been observed as a consequence of increasing the molar ratio of NCO: OH. In vitro cytotoxicity analysis of PU was studied using human embryonic kidney (HEK293) cell line that revealed the nontoxic character of PU.     

Effect of Soft Segment Molecular Weight and 3-Methyl Side Group on Microstructural Separation in Polyurethane Elastomers

Abstract

The object of this study was to assess the effect of the chain length and of the pendant 3-methyl side group in the soft segment of polyurethane (PU) elastomers. In addition, the effect of annealing-quenching on the degree of microstructural segregation between the hard and soft segments was also investigated. The study employed electron spin resonance (ESR), differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). Samples for ESR measurements were spin-labeled with the nitroxide probe, 4-hydroxy-2,2′,6,6′-piperidine-1-oxyl (TEMPOL), by reaction of an isocyanate group with the hydroxyl group of TEMPOL. The nitroxide label is therefore located at a chain end. The PU's were based on 4,4′-diphenylmethane diisocyanate (MDI), poly(oxytetramethylene) glycols (PTMO), and hydroxyl-terminated random copolymers of tetrahydrofuran and 3-methyl-tetrahydrofuran (THF/Me-THF). Purified 1,4-butanediol (BD) was used as a chain extender. The elastomers made from higher molecular weight (MW) soft segments have better phase segregation than their lower MW counterparts. The 3-methyl side groups on the PTMO backbone have some effect on the arrangements of the two domains. ESR analysis indicated that the increase in the MW of THF/Me-THF decreased the degree of mixing between the hard and soft segments. In PU elastomers made from high MW soft segments, the presence of crystallinity was observed from the DSC measurements. The crystallinity of the soft segments was disrupted by the existence of the 3-methyl side groups.     

Lignin as a Partial Polyol Replacement in Polyurethane Flexible Foam

This study was focused on evaluating the suitability of a wide range of lignins, a natural polymer isolated from different plant sources and chemical extractions, in replacing 20 wt.% of petroleum-based polyol in the formulation of PU flexible foams. The main goal was to investigate the effect of unmodified lignin incorporation on the foam’s structural, mechanical, and thermal properties. The hydroxyl contents of the commercial lignins were measured using phosphorus nuclear magnetic resonance (³¹P NMR) spectroscopy, molar mass distributions with gel permeation chromatography (GPC), and thermal properties with differential scanning calorimetry (DSC) techniques. The results showed that incorporating 20 wt.% lignin increased tensile, compression, tear propagation strengths, thermal stability, and the support factor of the developed PU flexible foams. Additionally, statistical analysis of the results showed that foam properties such as density and compression force deflection were positively correlated with lignin’s total hydroxyl content. Studying correlations between lignin properties and the performance of the developed lignin-based PU foams showed that lignins with low hydroxyl content, high flexibility (low T_g), and high solubility in the co-polyol are better candidates for partially substituting petroleum-based polyols in the formulation of flexible PU foams intended for the automotive applications.     

Micromorphology and phase behavior of cationic polyurethane segmented copolymer modified with hydroxysilane

A series of cationic waterborne polyurethane dispersions (SiPU) modified with hydroxysilane (HPMS) were successfully synthesized based on poly(oxytetramethylene) glycols (PTMG) and isophorone isocyanate (IPDI), and the films were obtained by casting the dispersions on tetrafluoroethylene (TFE) plates. Effects of HPMS content on micromorphology, particle size of the dispersions were studied, as well as thermal properties, phase behavior and surface structure of the films. The particles had the morphology of a solid sphere, with particle size varying from 17.1 nm to 114.4 nm corresponding to the increase of HPMS concentration, which can be attributed to the increase of interfacial tension. XPS spectra indicated the surface migration of Si element in the process of film forming, and the SiPU surface was mainly composed of soft segments. DSC analysis, together with TG-DTG-DTA results demonstrated the HPMS soft segment merged with the transition region of PU matrix, forming part of polyurethane backbone, but an improved microphase separation was observed when HPMS concentration greater than 15%. It was also found that incorporation of flexible HPMS prevented the degradation of polyurethane backbone, resulting in the increase of thermal stability in ultimate copolymer.     

Star‐like polyurethane hybrids with functional cubic silsesquioxanes: Preparation,morphology, and thermomechanical properties

Star‐like polyurethane (PU) hybrid films containing octafunctional cubic silsesquioxanes are prepared by polyaddition reaction between octakis(dimethylsilyloxy) silsesquioxane isopropenyldimethylbenzyl isocyanate (OS‐PDBI) and octakis(dimethylsilyloxy) hydroxypropyl silsesquioxane (HPS); and between OS‐PDBI and hexane diol (HD). The effect of incorporation of nanostructured cubic silsesquioxanes (CSSQ) on the macroscopic properties of PU film and their thermomechanical properties are investigated. The obtained hybrid films are relatively transparent. Their morphologies and properties are studied by using Fourier transform infra‐red spectroscopy (FTIR), X‐ray diffraction (XRD), atomic force microscopy (AFM), thermogravimetry (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA) and contact angle measurements. The formation of urethane linkage disrupts the three‐dimensional ordered structure of CSSQ in the hybrid film. AFM images show clearly that no phase separation in the macroscopic level for both PU hybrid films. TGA and DMA analyzes indicate that the incorporation of octafunctional silsesquioxane in PU hybrid film provides enhanced thermal stability and increased crosslink density. Moreover, the existence of cage structure also improves oxidation resistance and mechanical strength. The incomplete reaction between OS‐PDBI and HPS due to the steric hindrance of highly branched rigid CSSQ could result in a slight decrease in initial decomposition temperature. Furthermore, hardness and out‐of‐plane compressive modulus are also investigated by nanoindentation. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4602–4616, 2009     

Glass transition and thermal degradation of rigid polyurethane foams derived from castor oil–molasses polyols

Rigid polyurethane (PU) foams having saccharide and castor oil structures in the molecular chain were prepared by reaction between reactive alcoholic hydroxyl group and isocyanate. The apparent density of PU foams was in a range from 0.05 to 0.15 g cm^?3. Thermal properties of the above polyurethane foams were studied by differential scanning calorimetry, thermogravimetry and thermal conductivity measurement. Glass transitions were observed in two steps. The low-temperature side glass transition was observed at around 220 K, regardless of castor oil content. This transition is attributed to the molecular motion of alkyl chain groups of castor oil. The high-temperature side glass transition observed in the temperature range from 350 to 390 K depends on the amount of molasses polyol content. The high-temperature side glass transition is attributed to the molecular motion of saccharides, such as sucrose, glucose, fructose as well as isocyanate phenyl rings, which act as rigid components. Thermal decomposition was observed in two steps at 570 and 620–670 K. Thermal conductivity was observed at around 0.032 J sec^?1 m^?1 K^?1. Compression strength and modulus of PU foams were obtained by mechanical test. It was confirmed that the thermal and mechanical properties of PU foams could be controlled by changing the mixing ratio of castor oil and molasses for suitable practical applications.     

Preparation of gel‐silica/ammonium polyphosphate core‐shell flame retardant and properties of polyurethane composites

A novel intumescent gel‐silica/ammonium polyphosphate core‐shell flame retardant (MCAPP), which contains silicon, phosphorus, and nitrogen, has been prepared by in situ polymerization. The structure of MCAPP was characterized by Fourier transform infrared (FTIR) and X‐ray photoelectron spectroscopy (XPS). The properties of MCAPP were investigated by water solubility, hydrophilicity, and morphological determination. The flame retardancy and thermal stability of polyurethane (PU) composite with MCAPP were evaluated by limiting oxygen index (LOI), UL‐94 test, cone calorimetry, and thermogravimetric analysis (TGA). The results showed that MCAPP could decrease the heat release rate (HRR) and increase the thermal stability of PU materials greatly. Finally, water‐resistant properties of PU/FR composites were also studied. Copyright © 2010 John Wiley & Sons, Ltd.     

Enhancing toughness of poly (lactic acid)/Thermoplastic polyurethane blends via increasing interface compatibility by polyurethane elastomer prepolymer and its toughening mechanism

Due to the environmental pollution caused by the petroleum-based polymer, poly (lactic acid) (PLA), a biodegradable and biocompatible polymer that obtained from natural and renewable sources, has attracted widespread attention. However, the brittleness of PLA greatly limits its application. In this study, the super toughened PLA-based blends were obtained by compatibilizing the PLA/thermoplastic polyurethane (TPU) blends with the polyurethane elastomer prepolymer (PUEP) as an active compatibilizer. The mechanical properties, thermal properties and corresponding toughening mechanism of PLA/TPU/PUEP system were studied by tensile test, instrumented impact test, dynamic mechanical analysis (DMA), scanning electronic microscope (SEM), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). All the results demonstrate that the isocyanate (−NCO) group in PUEP is successfully reacted with the –OH groups at both sides of the PLA and the obtained polyurethane (PU)~PLA copolymer (PU ~ cõ PLA) significantly improves the interfacial compatibility of PLA/TPU blends. The gradually refined dispersed phase size and fuzzy phase interface as displayed in SEM images suggest a good interfacial compatibilization in the PLA/TPU/PUEP blends, probably due to the isocyanate reaction between PLA and PUEP. And the interfacial reaction and compatibilization among the components led to the formation of super toughened PLA/TPU/PUEP blends. And the instrumented impact results indicate that most of the impact toughness is provided by the crack propagation rather than the crack initiation during the entire fracture process.     

PU/MOMMT纳米复合材料的制备与研究

纳米复合材料由于其纳米尺寸效应，表面效应以及纳米粒子与基体界面间强的相互作用，具有优于相同组分常规复合材料的力学、热学等性能，引起了人们的广泛关注。用纳米材料改性聚合物，制备纳米复合材料是获得高性能高分子复合材料的重要方法。1998年以来，Pinnavaia等首先制备了聚氨酯，蒙脱土（PU／MMT）纳米复合材料，研究了有机蒙脱土在聚醚中的分散性。其后Chen等将聚羟基己内酯/蒙脱土（PCL／MMT）纳米复合材料加入到PCL和二苯基甲烷-4，4＇-二异氰酸酯（MDI）合成的预聚体与1，4-丁二醇扩链反应后的溶液中，制备了PU／MMT纳米复合材料。少量PCL／MMT的引入可使复合材料的综合性能大幅提高。     

Preparation and physicochemical properties of hydroxyapatite/polyurethane nanocomposites

In this study, nanohydroxyapatite/polyurethane （nHA/PU） composites with various contents of methoxy- poly（ethylene glycol） modified nHA （0 wt%, 10 wt%, 20 wt% and 30 wt%） were prepared by solution blending process. The physicochemical properties of the composite membranes were investigated by Fourier transform infrared spectroscopy （FTIR）, X-ray diffraction （XRD）, Transmission electronic microscopy （TEM）, Differential scanning calorimetry （DSC）, Thermo gravimetric analysis （TGA） and tensile tests. TEM photos of the nanocomposites showed that the nHA was uniformly dispersed in the polymer matrix. The membrane with 10 wt% nHA showed the highest tensile strength which was about 75% higher than that of the pure PU membrane. However, the tensile strength decreased when high content （above 20 wt%） fillers were added, which was still higher than that of pure PU. TGA measurements suggested that the thermal stability of the membranes was improved owing to nHA fillers. XRD and DSC results illustrated that the crystallinity of PU soft segments decreased with the increasing content of nanoparticles in the composites.     

Effects of organophilic montmorillonite on hydrogen bonding, free volume and glass transition temperature of epoxy resin/polyurethane interpenetrating polymer networks

Epoxy resin nanocomposites containing organophilic montmorillonite (oM) and polyurethane were prepared by adding oM to interpenetrating polymer networks (IPNs) of epoxy resin and polyurethane (EP/PU). The dispersion degree of oM in EP/PU matrix was characterized by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Fourier transform infrared spectrometry (FT-IR) showed that strong interactions existed between oM and EP/PU matrix, and oM had some effect on hydrogen bonding of these EP/PU IPNs nanocomposites. Positron annihilation spectroscopy (PALS) and differential scanning calorimetry (DSC) measurements were used to investigate the effect of oM and PU contents on free volume and glass transition temperature (T_g) of these nanocomposites. The PALS and DSC results clearly showed that the presence of oM led to a decrease in the total fractional free volume, which was consistent with increasing T_g upon addition of oM, ascribed to increasing hydrogen bonding in interfacial regions of oM and EP/PU matrix and enhancing the miscibility between EP phase and PU phase. In addition, with increasing PU content, the total fractional free volume increased, corresponding to decreasing T_g.     

Preparation and Characterization of Polyesterurethane Metallopolymers Containing Transition Metal Ions

Several series of metallopolymers (MP) were synthesized from a MDI-based polyesterurethane and various transition metal ion species, namely, copper(II), manganese(II), cobalt(II), iron(III) and chromium(III). Each series of MP were prepared by using different initial molar ratios urethane groups/metal ions (U/M). MP were characterized in comparison with the parent polyurethane (PU) by atomic absorption spectrometry (AAS), UV-vis absorption spectroscopy, FT-IR spectroscopy, differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA) and tensile testing. The transition metal ions form coordination complexes with polyurethane functional groups, the intermolecular complexation resulting in the crosslinking of polymer chains. As a consequence, modifications take place in the original structure of PU, e.g. hydrogen bonding and crystallinity of the hard-segment domains. MP compared with PU present differences in viscoelastic and mechanical behaviors, which generally indicate the reinforcing effect of metal ions on the polyurethane matrix, as well in thermal stability. It was revealed that each transition metal ion has specific effects on the structure and properties of PU. The implications and mechanisms behind these observations are discussed.     

A novel type of Si-containing poly(urethane-imide)s: synthesis, characterization and electrical properties

A novel type of a Si-containing poly(urethane-imide) (PUI) was prepared by two different methods. In the first method, Si-containing polyurethane (PU) prepolymer having isocyanate end groups was prepared by the reaction of diphenylsilanediol (DSiD) and toluene diisocyanate (TDI). Subsequently the PU prepolymer was reacted with pyromellitic dianhydride (PMDA) or benzophenonetetracarboxylic dianhydride (BTDA) in N-methyl pyrolidone (NMP) to form Si-containing modified polyimide directly. In the second method, PU prepolymer was reacted with diaminodiphenylether (DDE) or diaminodiphenylsulfone (DDS) in order to prepare an amine telechelic PU prepolymer. Finally, the PU prepolymer having diamine end groups was reacted with PMDA or BTDA to form a Si-containing modified polyimide. Cast films prepared by second method were thermally treated at 160 °C to give a series of clear, transparent PUI films. Thermogravimetric analysis indicated that the thermal degradation of PUI starts at 265 °C which is higher than degradation temperature of conventional PU, confirming that the introduction of imide groups improved the thermal stability of PU.To characterize the modified polyimides and their films, TGA, FTIR, SEM and inherent viscosity analyses were carried out. The dielectrical properties were investigated by the frequency-capacitance method. Dielectric constant, dielectric breakdown strength, moisture uptake and solubility properties of the films were also investigated.     

聚环氧氯丙烷聚氨酯／聚甲基丙烯酸甲酯IPN力学性能

利用改变组成比、聚氨酯ＰＵ软段的分子量、Ｒ值、异氰酸酯和两网络各自交联剂含量合成出５个系列的聚环氧丙烷聚氨酯／聚甲基丙烯酸甲酯互穿聚合物网络，利用ＩＰＮ中交联、互穿、缠结程度的不同，并结合ＤＣＳ、ＴＥＭ、动态粘弹谱讨论了ＩＰＮ力学性能。     

Properties of poly(lactic acid-co-glycolic acid) film modified by blending with polyurethane

A number of poly(lactic acid-co-glycolic acid)/polyurethane (PLGA/PU) blend films with various PU mole contents were prepared by casting the polymer blend solution in chloroform. The surface morphologies of the PLGA/PU blend films were studied by scanning electron microscopy (SEM). The thermal, mechanical and chemical properties of the PLGA/PU blend films were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), tensile tests and surface contact angle tests. The results revealed that the introduction of PU could markedly modify the properties of PLGA films.     

Microencapsulated ammonium polyphosphate with polyurethane shell: preparation,characterization, and its flame retardance in polyurethane

A series of polyurethane (PU) microencapsulated ammonium polyphosphate (MCAPP) were prepared by in situ polymerization from toluene‐2,4‐diisocyanate (TDI), polyethylene glycol (PEG), and pentaerythtritol (PER). And the structure was characterized by Fourier transform infrared spectroscopy (FTIR) and X‐ray photoelectron spectroscopy (XPS). Then it chose the optimal PEG constituent to design microcapsule from scanning electron microscopy (SEM) and water solubility test. The combustion and thermal degradation behaviors of PU blended APP or MCAPP were investigated by thermogravimetric analysis (TGA), UL‐94 test, and microcombustion calorimetry. The results showed that the PU/MCAPP had better thermal stability and flame retardance, due to the stable char forming by APP and PU shell. Moreover, the water resistance of flame retarded PU composite was greatly improved. Copyright © 2009 John Wiley & Sons, Ltd.     

Synthesis of NIPU by the carbonation of canola oil using highly efficient 5,10,15‐tris(pentafluorophenyl)corrolato‐manganese(III) complex as novel catalyst

For the green synthesis of polyurethane (PU), non‐isocyanate routes are worthy alternatives. In the present work, we have explored 5,10,15‐tris(pentafluorophenyl)corrolato‐manganese(III) complex as novel catalyst for coupling reaction between epoxidized canola oil and CO₂ (gaseous) to introduce cyclic carbonate moieties in the oil and further used it to obtain non‐isocyanate PU, generally abbreviated as NIPU, by curing with different diamines. The results obtained indicated a 1/4th of the reduction in reaction time with the use of 5,10,15‐tris(pentafluorophenyl)corrolato‐manganese(III) complex as catalyst as compared to the previously reported literature data. As per the reported studies, the corrole metal complex has not been used for this reaction earlier. The structure of products and intermediates were confirmed by using different characterization techniques like ¹H NMR and FTIR spectroscopies. The thermal and mechanical behavior of final product was analyzed by TGA and universal testing machine, respectively. The non‐isocyanate PU obtained showed a good thermal stability up to 200°C and a tensile strength of up to 8 MPa. The effect of structure of diamines on the properties of non‐isocyanate PU was also extensively studied.