Preparation of micrometer-sized, monodisperse, hollow polystyrene/poly(ethylene glycol dimethacrylate) particles with a single hole in the shell

Micrometer-sized, monodisperse, hollow polystyrene (PS)/poly(ethylene glycol dimethacrylate) (PEGDM) composite particles with a single hole in the shell were prepared by seeded polymerization using (ethylene glycol dimethacrylate/xylene)-swollen PS particles in the presence of sodium dodecyl sulfate (SDS). Single holes were observed at SDS concentrations above 3 mM, much lower than in the PS/polydivinylbenzene (PDVB) system previously reported (above 45 mM). Phase separation inside droplets occurred at lower conversion in the PEGDM system than the PDVB system. Phase separation in the droplet at the early stage of the polymerization is an important factor for the formation of the single hole in the shell. Part CCCXIII of the series “Studies on Suspension and Emulsion.”     

Preparation of microcapsules containing a curing agent for epoxy resin by polyaddition reaction with the self-assembly of phase-separated polymer method in an aqueous dispersed system

To prepare cured epoxy resin particles encapsulating a curing agent (diamine), the self-assembly of phase-separated polymer (SaPSeP) method was developed to be applicable to polyaddition reaction of a stoichiometrically imbalanced system. The SaPSeP method was developed by the authors for preparation of micrometer-sized, hollow cross-linked polymer particles by radical polymerization based on the self-assembly of phase-separated polymer at the inner interface of particles. Although a polyaddition reaction, in general, requires that the reactants are in stoichiometric balance for the cure reaction to proceed well, diamine was successfully encapsulated within a cured epoxy resin shell by utilizing the SaPSeP method regardless of stoichiometric imbalance. The results provide further support of the previously proposed SaPSeP mechanism for the formation of hollow particles. Moreover, such diamine capsules can be employed in one-component epoxy adhesives.     

Preparation of hollow poly(divinyl benzene) particles with multiple holes in the shell by microsuspension polymerization with the SaPSeP method

Hollow polymer particles with multiple holes in the shell were prepared by aqueous microsuspension polymerization of micrometer-sized, monodisperse divinylbenzene/n-hexadecane droplets in the presence of sodium dodecyl sulfate (SDS) at concentrations above 4 mM utilizing the Self-assembling Phase-Separated Polymer (SaPSeP) method developed by the authors. The total surface area of the holes per particle increased with an increase in the SDS concentration. At [SDS] = 10 mM, “flower-like” non-spherical particles were formed. Part CCCXV of series “Studies on Suspension and Emulsion”     

Influence of shell strength on shape transformation of micron-sized,monodisperse, hollow polymer particles

Micron-sized, monodisperse, non-spherical polymer particles with "rugby ball" and "red blood corpuscle"-like shapes were produced by seeded polymerization of the dispersion of (divinylbenzene/vinylbiphenyl/xylene)-swollen polystyrene particles prepared by utilizing the dynamic swelling method which the authors proposed in 1991. Their non-spherical shapes were based on buckling of the shell of the resultant hollow particles. In this article, the reversible shape transformation of the hollow composite polymer particle between spherical and such non-spherical shapes was studied in detail by controlling the shell strength. A part of the shell was buckled by external pressure which was caused by evaporation of xylene from the hollow when the shell had the tensile modulus below the critical value calculated from the pressure-buckling relationship of a spherical shell proposed by Uemura. The plasticization of the shell by a good solvent was one of key factors for the shape transformation.     

Preparation of ionic liquid-encapsulated polymer particles

Encapsulation of ionic liquid, 1-hexyl-3-methylimidazolium bis(trifluoromethane sulfonyl)amide ([Hmim][TFSA]), was carried out by microsuspension polymerization of ethylene glycol dimethacrylate (EGDM) utilizing the self-assembling of phase-separated polymer method, which had been proposed by us for the preparation of hollow polymer particles. After the optimization of the polymerization conditions, ionic liquid-encapsulated polymer particles, which have smooth surface morphology and a single hollow structure, were successfully prepared. Encapsulation efficiency of [Hmim][TFSA] was significantly improved from about 20–70 % by changing the shell polymer from polyEGDM homopolymer to poly(EGDM-butyl methacrylate) (50/50, w/w) copolymer, which was likely to have relatively low affinity for [Hmim][TFSA]. Additionally, ionic liquid-encapsulated polymer particles displaying ionic conductivity were successfully prepared using triethylene glycol dimethacrylate as divinyl monomer instead of EGDM.     

Formation mechanism of micron-sized monodispersed polymer particles having a hollow structure

 Recently, the authors reported that micron-sized monodispersed cross-linked polymer particles having a single hollow in the inside were produced by seeded polymerization for the dispersion of (toluene/divinylbenzene)-swollen polystyrene (PS) particles prepared utilizing the dynamic swelling method which the authors had proposed. In this article, the particles at various conversions of the seeded polymerization were observed with an optical microscope in detail. From the obtained results, the formation mechanism of the hollow structure is suggested as follows. As seeded polymerization proceeds, poly-divinylbenzene (PDVB) molecules precipitated in the swollen particle are trapped near the interface and gradually pile at the inner surface, which results in a cross-linked PDVB shell. PS which dissolves in the swollen particles is repelled gradually to the inside. After the completion of the polymerization, toluene in the hollow evaporates by drying, and PS clings to the inner wall of the shell uniformly. Received: 14 February 1997 Accepted: 16 April 1997     

Synthesis and utilization of monodisperse hollow polymeric particles in photonic crystals

We developed a process to fabricate 150-700 nm monodisperse polymer particles with 100-500 nm hollow cores. These hollow particles were fabricated via dispersion polymerization to synthesize a polymer shell around monodisperse SiO(2) particles. The SiO(2) cores were then removed by HF etching to produce monodisperse hollow polymeric particle shells. The hollow core size and the polymer shell thickness, can be easily varied over significant size ranges. These hollow polymeric particles are sufficiently monodisperse that upon centrifugation from ethanol they form well-ordered close-packed colloidal crystals that diffract light. After the surfaces are functionalized with sulfonates, these particles self-assemble into crystalline colloidal arrays in deionized water. This synthetic method can also be used to create monodisperse particles with complex and unusual morphologies. For example, we synthesized hollow particles containing two concentric-independent, spherical polymer shells, and hollow silica particles which contain a central spherical silica core. In addition, these hollow spheres can be used as template microreactors. For example, we were able to fabricate monodisperse polymer spheres containing high concentrations of magnetic nanospheres formed by direct precipitation within the hollow cores.     

Encapsulation of emulsion droplets by organo-silica shells

Surfactant-stabilized emulsion droplets were used as templates for the synthesis of hollow colloidal particles. Monodisperse silicone oil droplets were prepared by hydrolysis and polymerization of dimethyldiethoxysiloxane monomer, in the presence of surfactant: sodium dodecyl sulphate (SDS, anionic) or Triton X-100 (non-ionic). A sharp decrease in the average droplet radius with increasing surfactant concentration was found, with a linear dependence of the droplet radius on the logarithm of the surfactant concentration. The surfactant-stabilized oil droplets were then encapsulated with a solid shell using tetraethoxysilane, and hollow particles were obtained by exchange of the liquid core. The size and polydispersity of the oil droplets and the thickness of the shell were determined using static light scattering, and hollow particles were characterized by electron microscopy. Details on the composition of the shell material were obtained from energy-dispersive X-ray analysis. In the case of sodium dodecyl sulphate, the resulting shells were relatively thin and rough, while when Triton X-100 was used, smooth shells were obtained which could be varied in thickness from very thick ( approximately 150 nm) to very thin shells ( approximately 17 nm). Finally, hexane droplets were encapsulated using the same procedure, showing that our method can in principle be extended to a wide range of emulsions.     

Submicron Sized Hollow Polymer Particles: Preparation and Properties

The considered method for obtaining hollow polymer particles is based on the following pathway: (1) preparation of a carboxylated core latex by emulsion copolymerization of acrylic monomers with methacrylic acid, (2) synthesis of a core-shell latex comprising a styrene (co)polymer shell, (3) neutralization of the core carboxylic groups with a base followed by the core ionization and hydration to a high degree, shell expansion and formation of water-filled hollows. A number of approaches to improve the hydrophilic core – hydrophobic shell compatibility and enlarge the hollow volume are considered. The synthesized hollow particles are of a submicron size with the relative hollow volume V_hol : V_part.= 0.43 – 0.64. Methods for cationic hollow particle latex preparation by anionic latex recharging with a cationic surfactant or acidic melamine resin are discussed. Recharging with a melamine resin is shown to afford hollow particles with an external polymer shell providing a high thermal stability of the particles.     

Electrochemical preparation of distinct polyaniline nanostructures by surface charge control of polystyrene nanoparticle templates

A family of nanostructured polyaniline (PANI) materials including polystyrene (PS)/PANI core/shell particles, PANI hollow spheres, PANI/PS nanocomposite and nanoporous PANI, were conveniently prepared by surface charge control of PS nanoparticle templates which resulted in different polymer growth mechanisms when PANI was electropolymerized around the templates.     

Preparation and application of hollow molecularly imprinted polymers with a super‐high selectivity to the template protein

Protein‐imprinted polymers with hollow cores that have a super‐high imprinting factor were prepared by etching the core of the surface‐imprinted polymers that used silica particles as the support. Lysozyme as template was modified onto the surface of silica particles by a covalent method, and after polymerization and the removal of template molecules, channels through the polymer layer were formed, which allowed a single‐protein molecule to come into the hollow core and attach to the binding sites inside the polymer layer. The adsorption experiments demonstrated that the hollow imprinted polymers had an extremely high binding capacity and selectivity, and thus a super‐high imprinting factor was obtained. The as‐prepared imprinted polymers were used to separate the template lysozyme from egg white successfully, indicating its high selectivity and potential application in the field of separation of protein from real samples.     

模板法制备复合中空微球

本文报道以一种商品化的聚苯乙烯中空球为模板, 采用溶胀聚合技术合成了具有IPN(Inter-Penetrating Network)结构的复合中空球; 对其中的一种高分子网络进行化学改性引入所需官能团, 制得带有羧基的聚合物凝胶中空球; 利用凝胶诱导生长特性, 成功制得聚合物复合中空球. 此方法无需去除模板就可批量制备各种复合功能中空球.     

Effects of shell composition,dosage and alkali type on the morphology of polymer hollow microspheres

Polymer hollow microspheres were prepared by performing alkali treatment on the multilayer core/shell polymer latex particles containing carboxyl groups. Effects of the shell composition and dosage as well as alkali type on the morphology of the microspheres were investigated. Results showed that in comparison with acrylonitrile(AN) and methacrylic acid(MAA), using butyl acrylate(BA) as the shell co-monomer decreased the glass transition temperature(T_g) of shell effectively and was beneficial to the formation of uniform and big hollow structure. Along with the increase of the shell dosage, the alkali-treated microspheres sequentially presented porous and hollow morphology, and the size of microspheres increased, while the hollow diameter increased first and then decreased, and the maximum hollow ratio reached 39.5%. Furthermore, the multilayer core/shell microspheres had better tolerance to NH_3·H_2O than to NaOH. When the molar ratio of alkali to methacrylic acid(MR_(alkali/acid)) for Na OH ranged from 1.15 to 1.30 or MRalkali/acid for NH_3·H_2O ranged from 1.30 to 2.00, the regular polymer hollow microspheres could be obtained.     

Polymerizable Molecular Silsesquioxane Cage Armored Hybrid Microcapsules with In Situ Shell Functionalization

We prepared core–shell polymer–silsesquioxane hybrid microcapsules from cage‐like methacryloxypropyl silsesquioxanes (CMSQs) and styrene (St). The presence of CMSQ can moderately reduce the interfacial tension between St and water and help to emulsify the monomer prior to polymerization. Dynamic light scattering (DLS) and TEM analysis demonstrated that uniform core–shell latex particles were achieved. The polymer latex particles were subsequently transformed into well‐defined hollow nanospheres by removing the polystyrene (PS) core with 1:1 ethanol/cyclohexane. High‐resolution TEM and nitrogen adsorption–desorption analysis showed that the final nanospheres possessed hollow cavities and had porous shells; the pore size was approximately 2–3 nm. The nanospheres exhibited large surface areas (up to 486 m² g^?1) and preferential adsorption, and they demonstrated the highest reported methylene blue adsorption capacity (95.1 mg g^?1). Moreover, the uniform distribution of the methacryloyl moiety on the hollow nanospheres endowed them with more potential properties. These results could provide a new benchmark for preparing hollow microspheres by a facile one‐step template‐free method for various applications.     

Precipitation of inorganic salts inside hollow micrometer-sized polyelectrolyte shells

Hollow polymer shells formed by layer-by-layer adsorption of oppositely charged polyelectrolytes onto micrometer-sized colloidal particles with subsequent decomposition of the colloidal core were employed as a model system for the study of inorganic crystallization reactions in restricted volumes. The size-selective permeability of shells is used for spatially controlling the precipitation of inorganic salts CaCO3 and BaCO3 into the shell interior. Outside the shells the precipitation was suppressed by the polymers, which are unable to penetrate the shell wall. The precipitates were studied by scanning electron microscopy and atomic force microscopy. The fundamental and applied aspects of research on spatially confined synthesis of inorganic particles are under discussion.     

Production of complex cerium-aluminum oxides using an atmospheric pressure plasma torch

Ceria-alumina particles of a wide variety of structures, from micrometer-sized hollow spheres to nanoparticles, were produced from aerosols of different natures, but all derived from nitrate salts passed through a low power (<1000 W) atmospheric pressure plasma torch. The amount of water present with the nitrate salts was found to significantly affect the morphology of the resulting material. A model was proposed that explains the mechanism in which water acts as a blowing agent to create hollow metal oxide spheres that then shatter to form metal oxide nanoparticles. Further examination of the nanoparticles revealed that they display a core/shell morphology in which the core material is crystalline CeO2 and the shell material is amorphous Al2O3. These unique core/shell materials are interesting candidates for catalyst support materials with high thermal durability. In addition, experiments have shown that the nanoparticles can be readily converted into CeAlO3 perovskite.     

Fabrication of functional hollow carbon spheres with large hollow interior as active colloidal catalysts

In this study,we have established a facile method to synthesize functional hollow carbon spheres with large hollow interior,which can act as active colloidal catalysts.The method includes the following steps:first,hollow polymer spheres with large hollow interior were prepared using sodium oleate as the hollow core generator,and 2,4-dihydroxybenzoic acid and hexamethylene tetramine(HMT) as the polymer precursors under hydrothermal conditions;Fe 3+ or Ag + cations were then introduced into the as-prepared hollow polymer spheres through the carboxyl groups;finally,the hollow polymer spheres can be pseudomorphically converted to hollow carbon spheres during pyrolysis process,meanwhile iron or silver nanoparticles can also be formed in the carbon shell simultaneously.The structures of the obtained functional hollow carbon spheres were characterized by TEM,XRD,and TG.As an example,Ag-doped hollow carbon spheres were used as colloid catalysts which showed high catalytic activity in 4-nitrophenol reduction reaction.     

Facile fabrication of monodisperse polymer hollow spheres

This article reports the facile synthesis of monodisperse polymer hollow spheres by seeded emulsion polymerization without additional treatment. In this method, P(St-MMA-MAA) copolymer latex particles were first prepared by emulsifier-free emulsion polymerization and then used as seeds to carry out emulsion polymerization of methyl methacrylate (MMA), divinyl benzene (DVB), and 2-hydroxyethyl methacrylate (HEMA) with potassium persulfate (KPS) as initiator at 80 degrees C. The void of hollow spheres was readily adjusted by changing the monomer/seed weight ratio, and it could be enlarged while the diameters of hollow spheres changed little after etching by dimethyl formamide (DMF). The effects of synthetic parameters including the monomer composition and the properties of seeds on the morphology of hollow spheres were investigated in detail. On the basis of the experimental results, it seemed reasonable to conclude that the formation of hollow spheres was due to the "dissolution" of seeds in monomers and phase separation between the constituent polymers. As a thermodynamic factor, sodium dodecyl sulfate (SDS) would allow the preparation of solid particles depending on its level.     

Effect of Monomer Feeding Mode on thePreparation of Hollow Latexes with High MAA Content in the Core Latex Preparation简

In order to prepare hollow latex particles with optimum morphology based on osmotic swelling principle, three- layer core/shell latex particles with 40 wt% MAA in the core were first prepared via multistep seeded emulsion copolymerization, in which monomers were added by a semi-continuous process with monomer addition under two different forms： pure monomers＇ mixture （monomer addition）, and pre-emulsified monomers （pre-emulsion addition）. Then, the hollow latex particles with different morphologies were obtained after alkali post-treatment. Influences of the monomer feeding mode on the emulsion polymerization and the particle morphology were investigated. Results showed that the pre- emulsion addition could significantly improve the polymerization stability in each step, and greatly enhance the uniformity of shell encapsulation. The sizes of the core and core/shell latex particles obtained by the pre-emulsion addition were smaller and more uniform than those synthesized by the monomer addition, and the hollow latex particles with intact morphology were generated by alkali post-treating of the core/shell latexes prepared from the pre-emulsion addition. As the core size increased, the morphology of the post-treated particles underwent evolution from hollow to collapse. Moreover, the mechanism of the particle morphological evolution was proposed.     

Synthesis and characterization of monodispersed core-shell spherical colloids with movable cores

Gold nanoparticles have been conformally coated with amorphous silica (using a sol-gel method) and then an organic polymer (via surface-grafted, atom transfer radical polymerization) to form spherical colloids with a core-double-shell structure. The thickness of silica and polymer shells could be conveniently controlled in the range of tens to several hundred nanometers by changing the concentration of the reagent and/or the reaction time. Selective removal of the silica layer (through etching in aqueous HF) led to the formation of hollow polymer beads containing movable gold cores. This new form of core-shell particles provides a unique system for measuring the feature size and transport property associated with hollow particles. In one demonstration, we showed that the thickness of a closed polymer shell could be obtained by mapping the electrons backscattered from the core and shell. In another demonstration, the plasmon resonance band of the gold cores was used as an optical probe to follow the diffusion kinetics of chemical reagents across the polymer shells.