用红外光谱法对热固性酚醛树脂固化过程的研究

用红外光谱法研究了四种热固性酚醛树脂在固化过程中的化学变化。结果表明热固性酚醛树脂的固化过程,首先是羟甲基发生缩合反应,缩合反应形成醚键是主要的。热固性酚醛树脂在进一步固化时(150—200°)出现了羰基,它的出现不是亚甲基氧化所致,而是部分醚键断裂形成了醛羰基。对热固性酚醛树脂的固化过程的机理进行了讨论。     

酚醛树脂/蒙脱土纳米复合材料的制备及固化反应动力学研究

利用自制的有机蒙脱土 ,采用浇模固化成型法制备酚醛树脂 /六次甲基四胺 /蒙脱土纳米复合材料 ,并用XRD观察有机蒙脱土分别在热塑性和热固性酚醛树脂中复合行为 .研究发现 ,由于两种树脂的固化反应机理不同 ,热固性酚醛树脂与蒙脱土复合 ,可得插层型纳米复合材料 ;而采用热塑性酚醛树脂进行固化 ,则得到部分剥离的纳米复合材料 .通过DSC进一步研究热塑性酚醛树脂 /蒙脱土复合体系的固化反应动力学 .运用Kissinger ,Flynn Wall Ozawa ,Crane方法求出活化能和反应级数等动力学参数 .结果发现 ,加入蒙脱土使固化反应活化能下降 ,反应级数减小 ,从而有利于固化工艺的实现 ,便于纳米复合材料实际应用 .     

几种酚醛树脂热裂解的研究

采用热失重、差热分析、热机分析、裂解气体容积分析及组分的色谱分析等方法,对几种热固性酚醛树脂的热裂解进行了研究。结果表明酚醛树脂的热稳定性与二亚甲基醚键的存在很有关系,随着醚键的增多而热稳定性降低。对树脂的热裂解机理进行了讨论。     

静电纺丝法制备酚醛纤维研究进展

酚醛树脂是一种广泛使用的合成树脂,包括热固性和热塑性两类,具有良好的阻燃性、耐热性和耐腐蚀性。酚醛纤维是由酚醛树脂所制成的交联纤维,传统的酚醛纤维制备方法有熔融纺丝法和湿法纺丝法,后来出现了静电纺丝法。本文根据酚醛树脂的种类分别介绍了热固性、热塑性和热塑/热固混合酚醛树脂三类材料静电纺丝的研究进展。在改善酚醛纤维特性方面,综述了四种优化措施,包括加入无机盐、微波辐射辅助固化、非匀速阶梯式加热固化、氧化石墨烯修饰的静电纺丝法等。此外,对本实验室制备酚醛纤维的研究也进行了概述,阐述了酚醛纤维当前存在的问题及未来发展方向。     

Co改性高残炭率酚醛树脂的合成研究

以亚氨基二乙酸为螯合剂,采用配位法在热固性酚醛树脂中引入Co离子,通过热失重(TGA)、扫描电子显微镜(SEM)、红外光谱(FT-IR)和X射线光电子能谱(XPS)等表征对Co改性的酚醛树脂进行分析。FT-IR发现Co离子以配位键方式成功地引入到了树脂结构中;XPS发现酚醛树脂中存在配位结构;TGA发现酚醛树脂经过改性后的热稳定性明显提高;SEM发现通过Co改性的方式,树脂在结构中排布更加紧密。Co改性后的酚醛树脂其固含量和残炭率均有明显提高,分别达到87.19%和52.68%。     

锂离子电池酚醛树脂裂解碳负极材料的研究

应用低温 (<10 0 0℃ )裂解商品热固性酚醛树脂制备锂离子电池的碳负极材料 .热重分析和X射线衍射分析表明该碳材料具有非晶态聚并苯结构 .随着热解温度的提高 ,其结构逐渐规整 ,首次充放电容量下降 .热解碳材料的比容量取决于热解温度 ,并与可贮锂的纳米孔有关 .     

FTIR研究不同固化程度SiO2/酚醛杂化材料官能团的变化

采用FTIR光谱吸收峰的波数位移、A/A1612表示的吸收强度和半峰宽Δ1/2(O—H)/Δ1/2(C C)表示的谱带宽度,比较不同固化程度SiO2/酚醛树脂杂化材料官能团的变化.在相同固化条件下(120℃,2 h),杂化材料的氢键作用比酚醛树脂的强得多,羟基含量更高,而且杂化材料发生邻位取代缩合反应的比例特别高.正是因为杂化材料中未反应的官能团多,作为底漆使用时能与面漆中的官能团反应,实现无层间界面交联,获得层间结合力.过固化过程(160℃,1 h)能够有效降低杂化材料中的羟基含量,但醚键含量比酚醛树脂的高得多,而且过固化过程中酚环主要发生对位取代缩合反应.杂化材料固化后的颜色比热固性酚醛树脂的淡得多,与热塑性酚醛树脂的相当.在相同氧化程度下,杂化材料中无游离酚,比酚醛树脂更环保.     

耐高温耐烧灼热固性硼酚醛树脂的合成

用硼酸改性酚醛树脂得耐高温耐烧灼热固性硼酚醛树脂,其结构经IR,DSC,TGA等表征。反应条件：苯酚500mmol,n(苯酚)：n(甲醛)：n(硼酸)=1：1．5：0．4,氨水(pH=8—9)作催化剂,缩合反应温度60℃-70℃,硼酯化反应温度105℃-120℃,同时在控制反应时间下脱水两次。所得产物在700．8℃下仍有75．3％的固体残余物。     

含氰基的酚醛树脂及其碳纤维复合材料

含氰基的酚醛树脂，具有优异的耐高温性能和高温下的机械强度，在３１５℃下性能变化甚小；不着火，发烟量低，有良好的加工成型性能。热固化过程中氰基成三嗪环而交联，没有小分子脱出，是一类具有广泛发展前景的新型热固性树脂。     

酚醛树脂纤维

1969年,美国 Carborundum 公司研制成功一种非熔性纤维。它是由可熔性酚醛树脂经过喷丝、延伸、交联等步骤形成的,具有三向交联结构,突破了热固性树脂不能成纤的传统观念,因而被列为1969年世界合成纤维十大发明之一。1970年,该公司进行了工业性生产,以开诺尔(Kynol)作商品名称,天然色泽为桔黄色。为了扩大应用范围,在经过许多去色研究     

Synthesis and properties of a deuterated phenolic resin

A highly deuterated novolac‐type phenolic resin was prepared by polycondensation of deuterated phenol and formaldehyde using oxalic acid as an acid catalyst. The polycondensation of deuterated monomers and the formation of the highly deuterated phenolic resin were confirmed by the gel permeation chromatography, IR, and ¹H NMR analyses. With the exception of hydroxyl groups, the degree of deuteration was estimated to be more than 98%. The polymer conformation in THF solution was evaluated by the scaling exponent of the Mark–Houwink–Sakurada equation. The exponent of the deuterated phenolic resin is 0.26 in THF at 40 °C and is close to that of a nondeuterated phenolic resin, which suggests that phenolic resins behave like a compact sphere irrespective of deuteration. The curing behavior of the deuterated phenolic resin with hexamethylenetetramine was confirmed by differential scanning calorimetry analysis. The cured highly deuterated phenolic resin exhibits a lower incoherent neutron scattering background than that of the nondeuterated phenolic resin, which suggests that the former is suitable for matrix resins with low incoherent backgrounds for small‐angle neutron scattering studies of thermosetting resins. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Preparation of Lignin-Based High-Ortho Thermoplastic Phenolic Resins and Fibers

Surplus lignin, which is inefficiently used, is generated in the forestry industry. Currently, most studies use lignin instead of phenol to synthesize thermosetting resins which cannot be reprocessed, thus affecting its application field. Thermoplastic phenolic resin has an orderly structure and excellent molding performance, which can greatly improve its application field and economic value. Herein, phenol was partially replaced with enzymolysis lignin (without treatment), generating lignin-based high-ortho thermoplastic phenolic resins (LPRs), and then lignin-based phenolic fibers (LPFs) were prepared by melt spinning. FTIR, ¹³C-NMR and GPC were used to characterize the ortho–para position ratio (O/P value), molecular weight and its distribution (PDI), and rheological properties of the resin. TG, XRD, SEM and tensile property studies were used to determine the thermal stability, orientation, and surface morphology of the fiber. Lignin addition resulted in the decline of the O/P value and molecular weight of the resin. For the 10% LPR, the O/P value, Mw, and PDI were 1.28, 4263, and 2.74, respectively, with the fiber exhibiting relatively good spinnability. The tensile strength and elongation at break of the 10% LPF were 160.9 MPa and 1.9%, respectively. The addition of lignin effectively improved the thermal properties of the fiber, and the carbon yields of 20% LPF before and after curing were 39.7% and 53.6%, respectively, which were 22.2% and 13.7% higher than that of the unmodified fiber, respectively.     

The evolution of nanopores in allylated calixarene resin during thermal cure

In this paper one kind of new thermosetting resin, allyl etherified calixarene (allylated calixarene), was prepared and investigated. Claisen rearrangement reaction could not occurred due to the existence of para-positioned substituent in allylated calixarenes, and thermal cure proceeded at comparably low curing temperature (210–230?°C, lower than the curing temperature of allylated Bisphenol-A and allylated phenol-formaldehyde prepolymer at 330?°C). Allylated p-methylcalixarene cannot remain its nanopore conformation (i.e., cone conformation) even before its thermal cure. Allylated p-tert-butylcalixarene can keep its cone conformation at room temperature and low curing temperature (e.g., <130?°C), however its nanopores will be destroyed upon heating at high temperature (the gradually level-off and quietly weak diffraction peak in the Small Angle X-ray Diffraction profile). Allylated p-phenylcalixarene can preserve its nanopore conformation at room temperature and high curing temperature (e.g., 200?°C). The results indicated that the larger para-substituent will hinder the inversion of phenolic ring, and the higher curing temperature will promote the rotation of phenolic ring.     

掺磷酚醛树脂炭嵌锂性能研究

以添加不同含量五氧化二磷的热塑性酚醛树脂为前驱体 ,经热固化后升温至 70 0℃裂解制备掺磷树脂裂解炭 .X射线衍射考察了裂解炭的微晶结构变化 ;恒电流技术研究了裂解炭的充放电性能 .实验表明 ,五氧化二磷的加入使树脂裂解炭微晶结构发生了很大改变 ,随着磷含量的增加微晶层间距减小 ,而且更加无序 ;其放电可逆容量随五氧化二磷掺杂量的增加先增而后减 ,当P2 O5含量为 9wt%时 ,可逆容量达到最大值 (5 2 8mA·h·g- 1) ,是未掺杂 (2 30mA·h·g- 1)的 2倍多     

Thermal,mechanical, and morphological properties of novolac‐type phenolic resin blended with fullerenol polyurethane and linear polyurethane

Fullerenol polyurethane (C₆₀‐PU) and linear polyurethane (linear‐PU) modified phenolic resins were prepared in this study. Phenolic resin/C₆₀‐PU and phenolic resin/linear‐PU blends show good miscibility as a result of the intermolecular hydrogen bonding existing between phenolic resin and PU modifiers. DSC and thermogravimetric analysis methods were used to study the thermal properties of phenolic resin blended with different types of PUs. The intermolecular hydrogen bonding that existed between phenolic resin and C₆₀‐PU was investigated by Fourier transform infrared spectroscopy. The morphology and mechanical properties of phenolic resin/C₆₀‐PU and phenolic resin/linear‐PU blends were also investigated. The char yield of the modified phenolic resins decreased with increasing PU modifier content. Significant improvement in the toughness of the modified phenolic resins was observed. The improvements of impact strength were 27.4% for the phenolic resin/linear‐PU system and 54.3% for the phenolic resin/C₆₀‐PU system, respectively, both with 3 phr linear‐PU and C₆₀‐PU content. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2436–2443, 2001     

含氧化叔胺侧基的水溶性酚醛树脂的合成与成像性能

本实验通过一锅、两步法制备改性酚醛树脂.首先利用环氧酚醛树脂F-44与二甲胺反应,得到叔胺化酚醛树脂,叔胺化树脂被双氧水氧化后得到最终目标产物,即含强极性氧化叔胺基团的酚醛树脂.实验表明,该新型树脂易溶于水和一些强极性溶剂,如四氢呋喃、乙二醇独甲醚和N,N-二甲基甲酰胺等.在热的作用下,树脂能够分解并失去水溶性,但仍可溶于一些有机溶剂.由该树脂与830 nm激光增感染料匹配使用,树脂体系对红外光敏感,并能够通过中性水显影得到较为清晰的阴图型图像,表明该树脂有望用于免化学处理热敏激光成像领域.     

低聚端羟基聚硅氧烷接枝增韧酚醛树脂的制备及性能

由低聚羟基封端聚硅氧烷（HO-PDM）与甲醛和苯酚的接枝反应制备了增韧改性酚醛树脂,用FT-IR对改性酚醛树脂的结构进行表征,用电子万能试验机测试了改性前后酚醛树脂的力学性能,用热重分析仪测试改性酚醛树脂的热稳定性。 测得改性酚醛树脂的断裂伸长率、冲击强度、抗拉强度分别为2.8%、2.875 kJ/m2和23.2 MPa;树脂失重20%的温度为431.28 ℃,峰值温度为441.8 ℃,800 ℃的残重率为51.02%。     

水性聚氨酯甲阶酚醛水分散液微观形态及杂化膜的性能

以自乳化型聚氨酯和甲阶酚醛制备了聚氨酯 酚醛复合水分散液 .pH值与酚醛溶解度的关系表明甲阶酚醛的溶解是酚羟基电离的结果 .聚氨酯 甲阶酚醛水分散液粒子的形态有核壳结构、不完善的核壳结构及纯聚氨酯颗粒三种 ,后者粒径最小 .随着酚醛用量的增大 ,粒子平均粒径增大 .酚醛含量增加使体系热稳定性、机械稳定性、冻融稳定性及临界聚沉值下降 ,pH值稳定范围变窄 .分散液稳定性和电性能考察证明 ,本复合分散液的稳定性主要由分散液的电性能所决定 ,属真溶胶 ,但在一定程度上也具有大分子溶液的特性 .复合液涂膜的性能较纯聚氨酯有所改善 ,尤其在添加了硅溶胶之后     

三种萘并萘醌酚醛树脂的合成与光致变色性质

通过酚醛树脂羟基活性基团与6-氯-5,12-萘并萘醌(1)接枝反应,制备了3种有光致变色性的酚醛树脂:萘并萘醌酚醛树脂(2),甲基萘并萘醌酚醛树脂(3)和氯代萘并萘醌酚醛树脂(4).在四氢呋喃(THF)溶液中,3种光致变色聚合物有与6-苯氧基-5,12-萘并萘醌相似的光致变色行为.同时,发现聚合物骨架上的取代基对聚合物的变色速度影响较小,聚合物的平均分子量影响聚合物的变色速度.