Crystallization,mechanical, thermal and rheological properties of polypropylene composites reinforced by magnesium oxysulfate whisker

Polypropylene(PP) composites containing magnesium oxysulfate whisker(MOSw) or lauric acid(LA) modified MOSw(LAMOSw) were prepared via melt mixing in a torque rheometer. The heterogeneous nucleating effect of LAMOSw was clearly observed in polarized light microscopy(PLM) pictures with the presence of an abundance of small spherulites. MOSw exhibited no nucleation effect and formed a few spherulites with large size. Compared with PP/MOSw composites, PP/LAMOSw exhibited better impact strength, tensile strength and nominal strain at break, ascribing to three possible reasons:(i) more β-crystal PP formed,(ii) better dispersity of LAMOSw in PP matrix and(iii) the plasticizing effect of LA. The results of dynamic mechanical thermal analysis(DMTA) indicated that brittleness of the PP matrix at low temperature was improved by the addition of LAMOSw, while the interfacial interactions between MOSw and PP matrix were actually weakened by LA, as evidenced by the higher tanδ values over the entire range of test temperatures. In terms of the rheological properties of the composites, both the η* and G′ at low frequencies increase with the addition of MOSw or LAMOSw, indicating that the PP matrix was transformed from liquid-like to solid-like. However, a network of whiskers did not form because no plateau was found in the G′ at low frequencies. With low filler content, LAMOSw produced a stronger solid-like behavior than MOSw mainly due to the better dispersion of the LAMOSw in PP matrix. However, for highly-filled composites, the η* of PP/LAMOSw at low frequencies was smaller than that of PP/MOSw composite, since the particleparticle contact effect played a major role.     

Preparation and properties of gluten/calcium carbonate composites

Environment friendly thermosetting composites were prepared by blending wheat gluten （WG） as matrix, calcium carbonate （CaCO3） as filler and glycerol as plasticizer followed by compression molding the mixture at 120 ℃ to crosslink the WG matrix. Morphology observation showed that the CaCO3 particles were finely dispersed in matrix. Incorporation of CaCO3 up to 10 wt% into the composites caused Young＇s modulus and tensile strength to increase markedly. On the other hand, the moisture absorption and elongation at break decreased slightly.     

The influence of matrix crystallinity,filler grain size and modification on properties of PLA/calcium carbonate composites

Thermal and mechanical properties of polylactide (PLA) composites with different grades of calcium carbonate, 40 nm and 90 nm nanoparticles, and also with submicron particles, unmodified and modified with calcium stearate or stearic acid, obtained by melt mixing, were compared. Films with amorphous and crystalline matrices were prepared and examined.T_g of PLA in the composites remained unaffected whereas its cold crystallization was enhanced by the fillers and predominantly depended on filler content. Filling decreased thermal stability of the materials but their 5% weight loss temperatures well exceeded 250 °C, evidencing stability in the temperature range of PLA processing. The amorphous nanocomposites with modified nanoparticles exhibited improved drawability and toughness without a significant decrease of tensile strength; nearly two-fold increase of the elongation at break and tensile toughness was achieved at 5 wt% content of the modified nanofiller. Lack of surface modification of the filler, larger grain size with an average of 0.9 μm, and matrix crystallinity had a detrimental effect on the drawability. However, the presence of nanofillers and crystallinity improved tensile modulus of the materials by up to 15% compared to neat amorphous PLA.     

Nucleation activity of nanosized CaCO3 on crystallization of isotactic polypropylene, in dependence on crystal modification, particle shape, and coating

A detailed analysis of the effect of calcium carbonate nanoparticles on crystallization of isotactic polypropylene (iPP) is reported in this contribution. CaCO₃ nanoparticles with different crystal modifications (calcite and aragonite) and particle shape were added in small percentages to iPP. The nanoparticles were coated with two types of compatibilizer (either polypropylene-g-maleic anhydride copolymer, or fatty acids) to improve dispersion and adhesion with the polymer matrix.It was found that the type of coating agent used largely affects the nucleating ability of calcium carbonate towards formation of polypropylene crystals. CaCO₃ nanoparticles coated with maleated polypropylene can successfully promote nucleation of iPP crystals, whereas the addition of nanosized calcium carbonate coated with fatty acids delays crystallization of iPP, the effect being mainly ascribed to the physical state of the coating in the investigated temperature range for crystallization of iPP, as well as to possible dissolution by fatty acids of heterogeneities originally present in the polypropylene matrix.     

Crystallization properties and thermal stability of polypropylene composites filled with wollastonite

The influence of wollastonite (CaSiO₃) content on the crystallization properties and thermal stability of polypropylene (PP) composites was investigated. The results showed that the crystallization temperature, crystallization end temperature and crystallization temperature interval, as well as the degree of crystallinity of the composites, were higher than those of the unfilled PP resin, while the crystallization onset temperature was little changed from that of the unfilled PP resin. The increase of degree of crystallinity for the composites could be attributed to the heterogeneous nucleation of the CaSiO₃ in the PP matrix. The thermal stability increased with increasing filler weight fraction (ϕ_f); the thermal decomposition rate decreased nonlinearly with increasingϕ_f. Finally, the dispersion of the filler particles in the matrix was observed, and the mechanisms of thermal stability and crystallizing behavior were discussed.     

Effects of microscale calcium carbonate and nanoscale calcium carbonate on the fusion,thermal, and mechanical characterizations of rigid poly(vinyl chloride)/calcium carbonate composites

A Haake torque rheometer equipped with an internal mixer has been used to study the influence of microscale calcium carbonate (micro‐CaCO₃) and nanoscale calcium carbonate (nano‐CaCO₃) on the fusion, thermal, and mechanical characteristics of rigid poly(vinyl chloride) (PVC)/micro‐CaCO₃ and PVC/nano‐CaCO₃ composites, respectively. The fusion characteristics discussed in this article include the fusion time, fusion temperature, fusion torque, and fusion percolation threshold (FPT). The fusion time, fusion temperature, and FPT of rigid PVC/calcium carbonate (CaCO₃) composites increase with an increase in the addition of micro‐CaCO₃ or nano‐CaCO₃. In contrast, the fusion torque of rigid PVC/CaCO₃ composites decreases with an increase in the addition of micro‐CaCO₃ or nano‐CaCO₃. The results of thermal analysis show that the first thermal degradation onset temperature (T_onset) of rigid PVC/micro‐CaCO₃ is 7.5 °C lower than that of PVC. Meanwhile, the glass‐transition temperature (T_g) of rigid PVC/micro‐CaCO₃ is similar to that of PVC. However, T_onset and T_g of PVC/nano‐CaCO₃ composites can be increased by up to 30 and 4.4%, respectively, via blending with 10 phr nano‐CaCO₃. Mechanical testing results for PVC/micro‐CaCO₃ composites with the addition of 5–15 phr micro‐CaCO₃ and PVC/nano‐CaCO₃ composites with the addition of 5–20 phr nano‐CaCO₃ are better than those of PVC. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 451–460, 2006     

Effect of compatibilisers on mechanical and thermal properties of bentonite filled polypropylene composites

Bentonite filled polypropylene composites were prepared using a Polydrive Thermo Haake, internal mixer at 180 °C and at 50 rpm of rotor speed. Effect of compatibilisers on mechanical, thermal, water absorption and morphological properties of bentonite filled polypropylene composites was investigated. Two types of compatibilisers namely, palm oil fatty acid additive (POFA) and polypropylene grafted-maleic anhydride (PPMAH) have been used in this study. The mixing of the composites improved with the addition of POFA. The impact strength and elongation at break increased with the presence of both compatibilisers whilst, tensile strength and Young's modulus improved only with addition of PPMAH. Morphological investigation using SEM revealed that the improvement in impact strength and elongation at break was due to enhancement of the interfacial adhesion between bentonite and PP. The thermal stability of bentonite filled PP improved with the incorporation of POFA and PPMAH. Less percentage of water absorption has been observed in PP-bentonite system with PPMAH.     

Thermal behavior,dynamic mechanical properties and rheological properties of poly(butylene succinate) composites filled with nanometer calcium carbonate

PBS/nano-CaCO₃ composites with various nano-CaCO₃ weight fractions were prepared by melt blending. The thermal behavior, dynamic mechanical properties and rheological properties of the composites were investigated. DSC measurements revealed that the nano-CaCO₃ particles had little influence on the crystallization and melting behavior of PBS. Thermogravimetric analysis showed that the introduction of nano-CaCO₃ tended to improve the thermal stability of PBS. Dynamic mechanical analysis showed that the G′ and G″ of the PBS/nano-CaCO₃ composites were improved significantly when the nano-CaCO₃ content was not more than 3wt%, while the G′ and G″ were mainly decided by the PBS matrix when the nano-CaCO₃ content exceeded 3wt%. Rheological results showed that G′ < G″ over the frequency range, illustrating the viscous behavior of the samples. The η* of all the samples remained almost constant when the frequency was not more than 0.25 rad/s, which showed the characteristic of a Newtonian fluid. A strong shear thinning effect was observed for all the samples when the frequency exceeded 0.25 rad/s. Furthermore, the microstructure and the relaxation mechanism of the PBS/nano-CaCO₃ composites mainly depended on the PBS matrix.     

Fully biodegradable blends of poly(butylene succinate) and poly(butylene carbonate): Miscibility, thermal properties, crystallization behavior and mechanical properties

Fully biodegradable poly(butylene succinate) (PBS) and poly(butylene carbonate) (PBC) blends were prepared by melt blending. Miscibility, thermal properties, crystallization behavior and mechanical properties of PBS/PBC blends were investigated by scanning electron microscopy (SEM), phase contrast optical microscopy (PCOM), differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD) and mechanical properties tests. The SEM and PCOM results indicated that PBS was immiscible with PBC. The WAXD results showed that the crystal structures of both PBS and PBC were not changed by blending and the two components crystallized separately in the blends. The isothermal crystallization data showed that the crystallization rate of PBS increased with the increase of PBC content in the blends. The impact strength of PBS was improved significantly by blending with PBC. When the PBC content was 40%, the impact strength of PBS was increased by nearly 9 times.     

Effect of thermal history on the mechanical properties of three polypropylene impact-copolymers

The effect of thermal history on static mechanical properties and impact fracture behavior of three reactor polypropylene impact-copolymers (ICPPs) was investigated for three ICPPs prepared using commercial Innovene^®, Unipol^® and Spheripol^® polymerization technologies. Multiple extrusion employing a co-rotating twin-screw extruder resulted in a significant reduction of the molecular weight of the PP homopolymer phase evidenced by the increasing melt flow index (MFI). Neither cross-linking of the ethylene-propylene rubber (EPR) phase nor EPR particle coarsening was detected for any of the ICPPs after 5 consecutive extrusions. Decreasing molecular weight of the PP homopolymer phase caused change in the crystalline morphology of injection molded specimens due to the change in crystallization kinetics and reduction of the number of tie molecules, however, the overall degree of crystallinity did not change, significantly. The static tensile mechanical properties (E, σ_y, ?_b), critical strain energy release rate, G_c, and the Charpy notched impact strength, a_k, decreased with increasing MFI in a monotonous manner for all the ICPPs investigated. Despite significant differences between the absolute values of the mechanical properties for the three ICPPs, the MFI dependence of the σ_y and G_c relative to that for the unaffected ICPP fell on a single master curve for all of them. High-speed digital camera, used to follow the fracture process during the instrumented impact test, revealed no significant change of the small scale yielding fracture process with increasing MFI. This was in an agreement with the negligible change in the size of the crack tip plastic zone, R_p, predicted using simple mixed mode fracture model. The plane strain value of the critical strain energy release rate, G_1c, calculated from the measured G_c for the INN (2.4 kJ/m²), UNI (2.8 kJ/m²) and SPH (3.5 kJ/m²) using a simple LEFM model did not exhibit significant dependence on the number of extruder passes. The observed differences between the three ICPPs were ascribed to the significantly larger EPR content in UNI compared to the other two ICPPs and significantly larger content of isotactic PP homopolymer in the INN compared to the remaining two ICPPs.     

Flammability and thermal degradation of flame retarded polypropylene composites containing melamine phosphate and pentaerythritol derivatives

The flammability of polypropylene (PP) composites containing intumescent flame retardant additives, i.e. melamine phosphate (MP) and pentaerythritol (PER), dipentaerythritol (DPER) or tripentaerythritol (TPER) was characterized by limiting oxygen index (LOI), UL 94 and the cone calorimeter, and the thermal degradation of the composites was studied using thermogravimetric analysis (TG) and real time Fourier transform infrared (RTFTIR). It has been found that the PP composite containing only MP does not show good flame retardancy even at 40% additive level. Compared with the PP/MP binary composite, the LOI values of the PP/MP/PER (PP/MP/DPER or PP/MP/TPER) ternary composites at the same additive loading are all increased, and UL 94 ratings of most ternary composites studied are raised to V-0 from no rating (PP/MP). The cone calorimeter results show that the heat release rate and smoke emission of some ternary composites decrease in comparison with the binary composite. It is noted from the TG data that initial decomposition temperatures of ternary composites are lower than that of the binary composite. The RTFTIR study indicates that the PP/IFR composites have higher thermal oxidative stability than the pure PP.     

A study of PP/PET composites: Factorial design,mechanical and thermal properties

Due to the economic importance of polypropylene (PP) and polyethylene terephthalate (PET), and the large amount of composites made with PP matrix and recycled PET as reinforcing material; an investigation was performed regarding the mechanical and thermal behavior of PP composites containing recycled polyethylene terephthalate fibers (rPET). Interfacial adhesion between the two materials was achieved by adding a compatibilizer, maleic anhydride grafted polypropylene, PP-g-MA. Mechanical behavior was assessed by tensile, flexural, impact and fatigue tests, and thermal behavior by HDT (Heat Deflection Temperature). Fractured surfaces and fiber were investigated by scanning electron microscopy. Multiple regression statistical analysis was performed to interpret interaction effects of the variables. Tensile strength, tensile modulus, flexural strength, flexural modulus and HDT increased after rPET fiber incorporation while strain at break, impact strength and fatigue life decreased. Addition of compatibilizer increased tensile strength, flexural strength and flexural modulus, fatigue life and HDT while tensile modulus, strain at break and impact strength decreased. However, at low fiber content, the impact strength increased, probably due to nucleation effects on PP.     

Crystallization behavior, thermal and mechanical properties of PHBV/graphene nanosheet composites

Biodegradable poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV)/graphene nanosheet (GNS) composites were prepared via a solution-casting method at low GNS loadings in this work. Transmission electron microscopy revealed that a fine dispersion of GNSs was achieved in the PHBV matrix. The thermal properties of the nanocomposites were investigated by thermogravimetric analysis, and the results showed that the thermal stability of PHBV was significantly improved with a very low loading of GNSs. Nonisothermal melts crystallization behavior, spherulitic morphology and crystal structure of neat PHBV and the PHBV/GNSs nanocomposites were investigated, and the experimental results indicated that crystallization behavior of PHBV was enhanced by the presence of GNSs due to the heterogeneous nucleation effect; however, the two-dimensional (2D) GNSs might restrict the mobility of the PHBV chains in the process of crystal growing. Dynamic mechanical analysis studies showed that the storage modulus of the PHBV/GNSs nanocomposites was greatly improved.     

Crystallization behaviors and mechanical properties of carbon fiber-reinforced polypropylene composites

Journal of Thermal Analysis and Calorimetry - In this work, carbon fiber (CF)-reinforced polypropylene (PP) composites were prepared by melt processing with maleic anhydride-grafted polypropylene...     

Investigation on the stability,electronic, optical,and mechanical properties of novel calcium carbonate hydrates via first-principles calculations

Calcium carbonate (CaCO₃) is an inorganic compound which is widely used in industry, chemistry, construction, ocean acidification, and biomineralization due to its rich constituent on earth and excellent performance, in which calcium carbonate hydrates are important systems. In Zou et al's work (Science, 2019, 363, 396-400), they found a novel calcium carbonate hemihydrate phase, but the structural stability, optical, and mechanical properties have not been studied. In this work, the stability, electronic, optical, and mechanical properties of novel calcium carbonate hydrates were investigated by using the first-principles calculations using density functional theory. CaCO₃·xH₂O (x = 1/2, 1 and 6) are determined dynamically stable phases by phonon spectrum, but the Gibbs energy of reaction of CaCO₃·1/2H₂O is higher than other calcium carbonate hydrates. That is why CaCO₃·1/2H₂O is hard to synthesize in the experiments. In addition, the optical and mechanical properties of CaCO₃·xH₂O (x = 1/2, 1 and 6) are expounded in detail. It shows that the CaCO₃·1/2H₂O has the largest bulk modulus, shear modulus, and Young's modulus with the values 60.51 GPa, 36.56 GPa, and 91.28 GPa. This work will provide guidance for experiments and its applications, such as biomineralization, geology, and industrial processes.     

The influence of nucleus density on optical properties in nucleated isotactic polypropylene

The effect and efficiency of three nucleating agents, a sorbitol based clarifier, a traditional heterogeneous nucleating agent and poly(vinylcyclohexane) (PVCH) was studied in polypropylene (iPP) homopolymer. The nucleating agents were added to iPP in different amounts; PVCH in 0–200 ppm, while the other two in 0–2000 ppm. Optical and mechanical properties were determined on injection molded plates or bars, respectively. Nucleation efficiency was studied by thermal analysis, while structure was characterized by polarized light (PLM), scanning electron (SEM) and atomic force microscopy (AFM). Nucleus density was calculated using the method of Lamberti, which is based on the kinetic theory of the crystallization developed by Lauritzen and Hoffmann. The results proved that the nucleating agents modify properties in different ways and extent. PVCH is very efficient already at small concentrations and increases the stiffness of iPP considerably more than the other two compounds. On the other hand, the clarifier and the traditional nucleating agent induce better optical properties even at smaller efficiency. The structure developing in the presence of the three nucleating agents is also different. The clarifier forms a network in iPP and induces the formation of a microcrystalline structure according to the former literature data. Microspherulitic structure develops in the presence of the heterogeneous nucleating agent studied, while relatively large supermolecular units form in iPP nucleated by PVCH even under the conditions of injection molding. The calculation of nucleus density by existing models and the comparison of the results to optical properties proved that haze is determined by the size of the supermolecular units of the polymer and this latter depends on nucleus density.     

Crystallization kinetics,morphology, and mechanical properties of novel poly(ethylene succinate-co-octamethylene succinate)

The crystallization kinetics, morphology and mechanical properties of a novel poly(ethylene succinate-co-octamethylene succinate) (PEOS) copolyester with 82 mol% ethylene succinate (ES) units and 18 mol% octamethylene succinate (OS) units, and its homopolymer poly(ethylene succinate) (PES) were extensively investigated. The glass transition temperature, cold crystallization peak temperature and melting point of PEOS are around −24, 47.5, and 80.5 °C, respectively. The Avrami equation was used to analyze the isothermal melt crystallization kinetics of PEOS and PES. They display the same crystallization mechanism, and PEOS crystallizes slower than PES at the same degree of supercooling. The spherulitic growth rates of PEOS and PES exhibit a bell shape within the investigated crystallization temperature range, with the crystallization regime transition temperature of PEOS being lower than that of PES. In addition, PEOS has high thermal stability and good mechanical properties.     

A new method combining modification of montmorillonite and crystal regulation to enhance the mechanical properties of polypropylene

This study focused on montmorillonite modification and crystal structure regulation, to prepare polypropylene/montmorillonite composites with high stiffness and toughness simultaneously. A kind of organic montmorillonite was prepared successfully through a new and simple method, which was introducing Fe³⁺ and stearic acid into interlamination of montmorillonite. The maximum interlayer spacing of organic montmorillonite could be expanded from 1.25 nm to 4.66 nm, and the organic montmorillonite formed an intercalated structure in matrix during melting process. The production of β crystal induced by TMB-5 could solve the problem of embrittlement. The reinforcing effect of montmorillonite combined with toughening of TMB-5 was expected to endow composite with balanced stiffness and toughness, presenting improvement simultaneous in the tensile modulus, flexural modulus and impact strength by 21.0%, 31.4%, 49.6% respectively compared to PP. This paper provided a new and facile method in modification of MMT and a strategy to optimize overall mechanical performance of nanocomposite.     

Design of modified plastic surfaces for antimicrobial applications: Impact of ionizing radiation on the physical and mechanical properties of polypropylene

Surface modification of polypropylene (PP) sheets was carried out by radiation induced graft polymerization of hydrophilic functional molecules such as N,N-dimethylacrylamide (DMA) and [2-methacryloyloxy)ethyl] trimethylammonium chloride, which is a quaternary ammonium salt (QAS).Polypropylene sheets were activated prior to the grafting reaction by using electron beam radiation. The changes in morphology, crystallinity and tensile parameters like deformation and stress at yield and deformation at break of PP after irradiation were investigated. The results showed that a minor crystalline reorganization takes place during the irradiation of PP at 100 kGy.The grafting has been observed to be strongly dependent on the monomer dilution in the reaction medium. After grafting of QAS (40%) and DMA (20%) it was possible to develop highly hydrophilic surfaces (water contact angle comprised between 30 and 41°). The surfaces of virgin, irradiated and grafted PP were studied using polarized optical microscopy (POM) and scanning electron microscopy (SEM). Spherical particles (i.e. polystyrene or silica beads) adhering to the modified samples were studied according to the surface parameters. Adhesion tests confirmed the strong influence of substrate type (mainly hydrophilicity and roughness) and to a lesser extent underlined the role of electrostatic interactions for the design of plastic surfaces for antimicrobial applications.     

Polylactide compositions. The influence of ageing on the structure, thermal and viscoelastic properties of PLA/calcium sulfate composites

High-performance composites prepared by melt-blending polylactide (PLA, l/d isomer ratio of 96/4) with various amounts of β-anhydrite II (AII), the dehydrated form of calcium sulfate hemihydrate obtained by a specific thermal treatment at 500 °C, have been aged to study the evolution of their physical and mechanical properties with time. The effect of 1-year ageing under ambient conditions (below T_g of PLA) for selected composites, i.e., filled with 20 and 40 wt% AII, was determined and compared to unfilled PLA with the same processing and ageing history. Samples with an initial amorphous PLA matrix, obtained by fast quenching from the melt, were characterized before and during ageing. The changes in physical parameters have been studied using dynamic mechanical thermal analysis (DMTA), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and density measurements. Surprisingly, for all the samples, an increase of the storage modulus (E′) was recorded, as a result of ageing. This improvement was ascribed to the reorganization of the PLA structure induced by ageing. The structural reorganization was also reflected by a slight increase of PLA density and changes in thermal behaviour. The X-ray investigations showed unchanged crystallographic structure of AII both during blending with molten PLA and in the composite systems after ageing. The surprising stability of the thermo-mechanical properties of PLA and PLA/AII composites is in agreement with the results of size exclusion chromatography analysis (SEC) which did not show significant changes of PLA molecular weights brought out by ageing.