Plastic deformation properties of Zr–Nb–Ti–Ta–Hf high-entropy alloys

We have investigated the plastic deformation properties of single-phase Zr–Nb–Ti–Ta–Hf high-entropy alloys from room temperature (RT) up to 300 °C. Uniaxial deformation tests at a constant strain rate of 10^?4?s^?1 were performed, including incremental tests such as stress relaxations, strain-rate changes, and temperature changes in order to determine the thermodynamic activation parameters of the deformation process. The microstructure of deformed samples was characterized by transmission electron microscopy. The strength of the investigated Zr–Nb–Ti–Ta–Hf phase is not as high as the values frequently reported for high-entropy alloys in other systems. At RT we measure a flow stress of about 850 °C. We find an activation enthalpy of about 1 eV and a stress dependent activation volume between 0.5 and 2 nm³. The measurement of the activation parameters at higher temperatures is affected by structural changes evolving in the material during plastic deformation.     

Structural states and specific features of the deformation behavior of metals and alloys with mixed nano-and micrograin structure

A classification of the structural states of materials with a mixed nano-and microcrystalline structure is proposed. Theoretical analysis of the structural mechanisms and peculiarities of plastic flow of singlephase and two-phase nanostructured metals and alloys with a bimodal size distribution of grains and phases is performed. The effect of grain-boundary and dislocation mechanisms of plastic flow on the specific features of the deformation behavior and plasticity of nanocrystalline materials is analyzed. A microstructural model of strain hardening of a material with two-scale nano-and micrograin structure is proposed and the condition for the loss of plastic flow stability of such a material is investigated. The dependence of the yield strength and uniform strain of nanocrystalline materials with a two-scale structure on the grain size and the ratio of the volume fractions of the nano-and microstructural components is calculated.     

Resonant elastic X-ray scattering: Where from? where to?

A series of quasi-static and dynamic tensile tests at varying temperatures were carried out to determine the mechanical behaviour of Ti-45Al-2Nb-2Mn+0.8vol.% TiB₂ XD as-HIPed alloy. The temperature for the tests ranged from room temperature to 850  ∘C. The effect of the temperature on the ultimate tensile strength, as expected, was almost negligible within the selected temperature range. Nevertheless, the plastic flow suffered some softening because of the temperature. This alloy presents a relatively low ductility; thus, a low tensile strain to failure. The dynamic tests were performed in a Split Hopkinson Tension Bar, showing an increase of the ultimate tensile strength due to the strain rate hardening effect. Johnson-Cook constitutive relation was used to model the plastic flow. A post-testing microstructural of the specimens revealed an inhomogeneous structure, consisting of lamellar α₂ + γ structure and γ phase equiaxed grains in the centre, and a fully lamellar structure on the rest. The assessment of the duplex-fully lamellar area ratio showed a clear relationship between the microstructure and the fracture behaviour.     

Instantaneous work hardening behaviour of two-phase tungsten heavy alloys: a phenomenological approach

ABSTRACT

The present work describes a phenomenological approach to explain the instantaneous behaviour of tungsten heavy alloys (WHAs) in heat-treated and swaged conditions. The strengths and elongation values of heat-treated materials are lower and higher than those of the swaged samples respectively. The heat-treated materials exhibit two slopes in true stress–true plastic strain curves and follow the Ludwigson constitutive equation. On the other hand, swaged materials display a single slope and adhere to typical Swift constitutive equation. The latter reflect the presence of pre-strain in the materials due to swaging deformation. The fracture surfaces in heat-treated materials consist of W-W decohesion along with matrix rupture and W-cleavage, while swaged samples consist of mainly W-cleavage. Both the materials display three typical stages (I, II and III) of work hardening. The second derivatives of true stress–true plastic strain curves of these alloys exhibit a perfect parabola although the nature of true stress–true strain as well as true stress–true plastic strain curves is quite different in heat-treated and swaged materials. This has been observed for the first time in WHAs consisting of matrix and W-grains. The shape of the parabola is simple and easy to fit. The fitting parameters of parabolas have been successfully employed to explain the flow behaviour of a large number of tungsten heavy alloys having two-phase microstructure in different processing conditions.     

A thermally activated dislocation-based constitutive flow model of nanostructured FCC metals involving microstructural evolution

Abstract

Due to their interface and nanoscale effects associated with structural peculiarities of nanostructured, face-centered-cubic (FCC) ultrafine-grained/nanocrystalline (UFG/NC) metals, in particular nanotwinned (NT) metals exhibit unexpected deformation behaviours fundamentally different from their coarse-grained (CG) counterparts. These internal boundaries, including grain boundaries and twin boundaries in UFG/NC metals, strongly interact with dislocations as deformation barriers to enhance the strength and strain rate sensitivity (SRS) of materials on the one hand, and play critical roles in their microstructural evolution as dislocation sources/sinks to sustain plastic deformation on the other. In this work, building on the findings of twin softening and (de)twinning-mediated grain growth/refinement in stretched free-standing NT–Ni foils, a constitutive model based on the thermally activated depinning process of dislocations residing in boundaries has been proposed to predict the steady-state grain size and simulate the plastic flow of NT–Ni, by considering the blocking effects of nanotwins on the absorption of dislocations emitted from boundaries. It is uncovered that the stress ratio (η_stress) of effective-to-internal stress can be taken as a signature to estimate the stability of microstructures during plastic deformation. This model not only reproduces well the plastic flow of the stretched NT–Ni foils as well as reported NT–Cu and the steady-state grain size, but also sheds light on the size-dependent SRS and failure of FCC UFG/NC metals. This theoretical framework offers the opportunity to tune the microstructures in the polycrystalline materials to synthesise high performance engineering materials with high strength and great ductility.     

Lamellar structure and nanomechanical properties of quasicrystalline Al-Cu-Fe alloys

The kinetics of structural phase transformations in quasicrystal-forming Al-Cu-Fe alloys with compositions in the region of stability of the icosahedral (i) phase has been investigated. It has been shown that, depending on the development of metastable transformations i → pentagonal phases P1 and P2, a homogeneous lamellar structure (i + P1 + P2) or a polygrain i-phase is formed in the alloys. The P-h diagrams obtained upon nanoindentation, atomic force microscopy, and scanning electron microscopy of indentations have demonstrated signs of elasto-plastic deformation of the alloys with lamellar and polygrain icosahedral structures. It has been found that, in contrast to the polygrain icosahedral alloys with a normal size effect of nanoindentation, the alloys with a lamellar structure are characterized by a nonmonotonic dependence of the hardness (H) on the maximum load (P _max) and exhibit the effect of strain hardening in the range of loads 50 mN ≤ P _max < 500 mN. The strain hardening is considered as the result of resistance exerted by boundaries of the lamellar structure to the development of plastic deformation.     

Effect of thermomechanical processing on microstructural evolution and deformation behaviour of polycrystalline magnesium under quasi-static and high strain rate conditions

Abstract

The effect of thermomechanical processing on microstructure evolution and room temperature flow behaviour of polycrystalline magnesium in compression at strain rates of ~10^?2 and ~10³ s^?1 was investigated. Different initial microstructures were produced by optimising rolling and annealing cycles. Prior to annealing for 1 h at 350 °C, Mg samples were processed by two different treatments such as (i) hot rolling at 350 °C and (ii) hot rolling at 350 °C plus cold rolling at room temperature. Introduction of cold working step led to an increased fraction of hard oriented grains with a marginal grain size difference in post-annealed samples. A profound effect of thermomechanical processing on strain hardening rate as well as rate-sensitive flow behaviour of Mg was observed. The influence of prior processing history and strain rate on flow behaviour of Mg was clearly reflected in terms of texture strengthening/weakening phenomena and formation of microstructural deformation bands.     

Influence of grain boundary state on electrical resistivity of ultrafine grained aluminium

An ultrafine grained (UFG) structure has been obtained in commercial purity Al by high-pressure torsion (HPT). Changes in microhardness and electrical resistivity of the UFG material after annealing at various temperatures within a range of 363–673 K have been investigated in correlation with the microstructure evolution. It has been shown that annealing at 363 K leads to substantial decrease in the electrical resistivity while keeping high microhardness level and approximately the same average grain size. The contributions from the various microstructural units (vacancies, dislocations, grain boundaries (GBs)) to the electrical resistivity were analysed. It was shown for the first time that a non-equilibrium state associated with strain-distorted grain boundary (GB) structure strongly affects electrical resistivity of UFG Al. The resistivity of non-equilibrium GBs in UFG structure formed by HPT was evaluated to be at least 50% higher than the resistivity of the thermally equilibrium GBs in a coarse-grained structure.     

The evolution of γ-Mg17Al12 intermetallic compound during accumulative back extrusion and subsequent ageing treatment

Accumulative back extrusion (ABE) processing, as a novel severe plastic deformation (SPD) method, has been recently justified to be capable of modifying the microstructural characteristics of alloys. In line to its ongoing researches, the present work has been planned to study the evolution of γ-Mg₁₇Al₁₂ intermetallic phase during ABE and subsequent ageing treatment in a high Al-bearing Mg–Al–Zn alloy. The behaviour of γ intermetallic has been systematically examined as following points of view: (i) strain–temperature-dependent morphology changes, (ii) strain-induced dissolution, and (iii) re-ageing behaviour as a function of time and temperature. Aiming to analyse the morphology of eutectic γ compound with respect to the strain and temperature, 2D projections of effective diameter, shape factor and globularity have been made in strain/temperature graphs. The processing conditions (strain and temperature) corresponding to the desired and undesired morphologies are introduced and microstructurally explained through underlying plasticity mechanisms, i.e., ‘necking-thinning-particle separation’ and ‘brittle fragmentation.’ The former mechanism is suggested to be in relation with partial strain-induced dissolution of eutectic γ phase, leading to generation of a supersaturated solid solution. This has resulted to the observation of ‘off-stoichiometry’ phenomena in Mg₁₇Al₁₂ phase and has been justified through dislocation-assisted deformation mechanism at elevated temperature. Surprisingly, a unique re-ageing behaviour has been found for the obtained solid solutions, where a modified kinetics and morphology of γ phase precipitation were characterized. The altered precipitation behaviour is attributed to the specific defect structure achieved by SPD acting as fast diffusion channel for Al solutes.     

3D processing map and hot deformation behaviour of a new type Al–Zn–Mg alloy

ABSTRACT

The thermal compression behaviour of Al–Zn–Mg alloy was studied on a thermal simulator machine at the temperature range of 380–540°C and strain rate range of 0.01–10?s^?1. The constitutive equation and 3D processing map of the alloys were established. The microstructure characteristics of the alloy were studied by metallographic observation, electron back-scatter diffraction (EBSD) analysis and transmission electron microscopy (TEM) microstructure analysis. The results show that the peak stress of high-temperature deformation of alloy decreases with the increase of deformation temperature and increases with the increase of strain rate. The dynamic recovery of the alloy occurs at the temperature range of 380–460°C and the strain rate range of 0.01–0.1?s^?1. The dynamic recrystallization of the alloy occurs at the temperature range of 460–500°C and the strain rate range of 0.01–0.1?s^?1. The alloy maintains fine and uniform recrystallized grains at a temperature range of 460–480°C and a strain rate range of 0.01–0.1?s^?1, which is suitable for hot working.     

High pressure-high temperature synthesis of distorted perovskite-type Cu-based oxides

Abstract

We have synthesized the rhombohedrally distorted perovskite phase of LaCuO₃ by reacting mixtures of La₂O₃ and CuO in an oxygen rich atmosphere at 1500°C and 6.5 GPa. We find this phase to be metastable; at 410°C and ambient pressure, it undergoes an irreversible transition to a tetragonal structure. By selective replacement of some or all of the La or Cu with one or more of the following elements: Ba, Ca, Cr, Ni, Pb, Sc, Sr, Ti, Y, Zn, and Zr, over 150 different alloys have been formed. Magnetic susceptibility measurements have failed to reveal the presence of superconductivity in any of these new polymorphs.     

Mechanism of texture and microstructure evolution during warm rolling of Ti–6Al–4V alloy

Ti–6Al–4V (Ti64) plates were subjected to rolling at 600°C and 800°C, respectively, for reductions up to 90% reduction in thickness. The mechanism of texture and microstructure evolution during rolling was studied in the present study. Extension twins of coherent nature were observed in the samples rolled up to 50% of reduction. The deformation was relatively inhomogeneous in the samples rolled at 600°C compared to that at 800°C. Visco-plastic self-consistent (VPSC) simulation showed that relative activity of pyramidal <c+a> slip was higher during rolling at 800°C compared to that at 600°C. The average activity of slip systems per grain was less than five for the samples rolled at 600°C and this might be responsible for the strain heterogeneity in the large grains. Further, twinning activity was found to be limited to a true strain of 0.5, as supported by the microstructural observation. VPSC simulation also showed the presence of contraction twins in the samples which was further supported by X-ray texture measurement. Dominant basal texture was observed in the samples irrespective of the temperature of rolling.     

Evolution of dislocation density in a hot rolled Zr–2.5Nb alloy with plastic deformation studied by neutron diffraction and transmission electron microscopy

Abstract

The evolution of dislocation density and microstructure of a hot rolled Zr–2.5Nb alloy under compressive plastic strain, at room temperature, was analysed using neutron diffraction and transmission electron microscopy (TEM). The dislocation densities of type 〈a〉, 〈c + a〉 and 〈c〉 dislocations at different plastic strains in the elastic–plastic transition regime and plastic regime have been measured by diffraction line profile analysis (DLPA). TEM microstructure characterization revealed the operation of different slip systems. It has been found that slip of type 〈a〉 dislocations contributed to most of the plastic strain at the early stage of deformation, and strong pyramidal 〈c + a〉 slip did not occur until the deformation was fully plastic. Unambiguous evidence of basal slip occurring at room temperature in Zr is provided. Loading along a plate direction with more basal poles favoured the operation of basal and pyramidal slip. Dislocation features including relative edge:screw character of 〈c + a〉 dislocations are shown to be different under tension and compression loading, providing a mechanistic driver for the previously observed asymmetry in critical resolved shear stress for 〈c + a〉 slip.     

Texture evolution in Mg–Mn and Mg–Mn–Ce alloys and the effect of as-cast grain size

Texture evolution in rolled (400°C) and annealed (450°C) Mg–1% Mn-based alloys containing different levels of Ce was examined. It was found that Ce refines the as-cast and rolled/annealed grain structure. The overall intensity of the basal texture decreases with Ce additions in both the rolled and subsequently annealed condition. A strong relationship was found between maximum intensity (M) of rolling and annealing textures and the as-cast effective grain size, d?′, i.e. M?∝?e^{0.4 d ?′} (R ^2?=?0.8), which was attributed to the role of plastic compatibility stresses which lead to grain boundary deformation altering the balance of deformation modes. Contributions from Ce solute effects and lattice parameter changes are also discussed.     

Strain relaxation in epitaxial GaAs/Si (0 0 1) nanostructures

Abstract

Crystal defects, present in ~100 nm GaAs nanocrystals grown by metal organic vapour phase epitaxy on top of (0 0 1)-oriented Si nanotips (with a tip opening 50–90 nm), have been studied by means of high-resolution aberration-corrected high-angle annular dark-field scanning transmission electron microscopy. The role of 60° perfect, 30° and 90° Shockley partial misfit dislocations (MDs) in the plastic strain relaxation of GaAs on Si is discussed. Formation conditions of stair-rod dislocations and coherent twin boundaries in the GaAs nanocrystals are explained. Also, although stacking faults are commonly observed, we show here that synthesis of GaAs nanocrystals with a minimum number of these defects is possible. On the other hand, from the number of MDs, we have to conclude that the GaAs nanoparticles are fully relaxed plastically, such that for the present tip sizes no substrate compliance can be observed.     

Effects and mechanism of ultrasonic irradiation on solidification microstructure and mechanical properties of binary TiAl alloys

In spite of their high temperature and reactivity, the binary TiAl alloys are successfully imposed by the ultrasonic irradiation and the microstructure evolution, solidification behaviors and mechanical properties are elaborately investigated. After ultrasonic irradiation, a high quality ingot without shrinkage defects and element segregation is obtained and the coarse dendrite structure is well modified into fine non-dendrite globular grains. The coarse lamellar colony and lamellar space of Ti44Al alloy is refined from 685 μm to 52 μm and 1185 nm to 312 nm, respectively (similarly, 819 μm to 102 μm and 2085 nm to 565 nm for Ti48Al alloy). For Ti48Al alloy, the α peritectic phase is simultaneously precipitated from the melt as well as the β primary phase before the peritectic reaction and the solidification is transformed into the mixed α-solidifying and β-solidifying. Ultrasonic irradiation promotes the peritectic reaction and phase transformation completely and the phase constituent becomes more close to the equilibrium level. The compressive strength of Ti44Al and Ti48Al alloys are increased from 623 MPa to 1250 MPa and 980 MPa to 1295 MPa, respectively. The grain refinement and dendrite transformation enhance the grain boundary sliding improving the plastic deformation ability. Ultrasonic irradiation significantly accelerates the melt flow and solute redistribution and the main grain refinement mechanism is the cavitation-enhanced nucleation by inclusion activation and heightened supercooling.     

Positron annihilation study of the vacancy clusters in ODS Fe–14Cr alloys

Abstract

Oxide dispersion strengthened Fe14Cr and Fe14CrWTi alloys produced by mechanical alloying and hot isostatic pressing were subjected to isochronal annealing up to 1400 °C, and the evolution and thermal stability of the vacancy-type defects were investigated by positron annihilation spectroscopy (PAS). The results were compared to those from a non-oxide dispersion strengthened Fe14Cr alloy produced by following the same powder metallurgy route. The long lifetime component of the PAS revealed the existence of tridimensional vacancy clusters, or nanovoids, in all these alloys. Two recovery stages are found in the oxide dispersion strengthened alloys irrespective of the starting conditions of the samples. The first one starting at T > 750 °C is attributed to thermal shrinkage of large vacancy clusters, or voids. A strong increase in the intensity of the long lifetime after annealing at temperatures in the 800–1050 °C range indicates the development of new vacancy clusters. These defects appear to be unstable above 1050 °C, but some of them remain at temperatures as high as 1400 °C, at least for 90 min.     

Microstructure and mechanical properties of nano-Y2O3 dispersed ferritic steel synthesized by mechanical alloying and consolidated by pulse plasma sintering

Ferritic steel with compositions 83.0Fe–13.5Cr–2.0Al–0.5Ti (alloy A), 79.0Fe–17.5Cr–2.0Al–0.5Ti (alloy B), 75.0Fe–21.5Cr–2.0Al–0.5Ti (alloy C) and 71.0Fe–25.5Cr–2.0Al–0.5Ti (alloy D) (all in wt%) each with a 1.0?wt% nano-Y₂O₃ dispersion were synthesized by mechanical alloying and consolidated by pulse plasma sintering at 600, 800 and 1000°C using a 75-MPa uniaxial pressure applied for 5?min and a 70-kA pulse current at 3?Hz pulse frequency. X-ray diffraction, scanning and transmission electron microscopy and energy disperse spectroscopy techniques have been used to characterize the microstructural and phase evolution of all the alloys at different stages of mechano-chemical synthesis and consolidation. Mechanical properties in terms of hardness, compressive strength, yield strength and Young's modulus were determined using a micro/nano-indenter and universal testing machine. All ferritic alloys recorded very high levels of compressive strength (850–2850?MPa), yield strength (500–1556?MPa), Young's modulus (175–250?GPa) and nanoindentation hardness (9.5–15.5?GPa), with up to 1–1.5 times greater strength than other oxide dispersion-strengthened ferritic steels (<1200?MPa). These extraordinary levels of mechanical properties can be attributed to the typical microstructure of uniform dispersion of 10–20-nm Y₂Ti₂O₇ or Y₂O₃ particles in a high-alloy ferritic matrix.