Non-newtonian liquid-air stratified flow through horizontal tubes—ii

Non-Newtonian liquid gas stratified flow data were obtained using 0.052 and 0.025 m dia horizontal circular ducts. Unless the liquid velocity was very low, the flow pattern generally observed was non-uniform stratified flow having an interfacial level gradient between the two phases. The Heywood-Charles model is valid for predicting the pressure drop and liquid holdup in pseudoplastic (shear thinning) non-Newtonian liquid-gas uniform stratified flow. Two-phase drag reduction, which is predicted by the Heywood-Charles model did not occur because there was a transition to semi-slug flow before the model criteria were reached. Interfacial liquid and gas shear stresses were compared.     

Uncertainty quantification and global sensitivity analysis of mechanistic one-dimensional models and flow pattern transition boundaries predictions for two-phase pipe flows

The prediction of uncertainties is a growing interest in flow assurance industrial applications, but only few works have been presented on this topic. In this work, an uncertainty quantification and a global sensitivity analysis are performed to quantify the level of confidence in predictions of one-dimensional mechanistic models considering different two-phase flow regimes. A method is proposed for this purpose accounting for the effect of several variables on pressure drop and hold-up predictions by the well-known one-dimensional two-fluid model, such as fluid flow rates, geometry (the inclination angle and the pipe diameter), and fluid properties (density and viscosity); the case of a non-Newtonian shear-thinning fluid behaviour is also considered. Flow pattern transition boundaries, including the stability of the stratified flow regime, are included in this analysis. Monte Carlo simulations were used for the uncertainty quantification while different approaches for the sensitivity analysis (scatter plot, linear regression, the Morris’s method, and the Sobol’s Method) were used and compared to identify the best tool for this family of models. The Sobol’s method appears to be the most convenient approach and a discussion is provided considering different practical cases for gas/liquid and liquid/liquid systems. The most critical input parameters in terms of uncertainty are rigorously identified case by case. A way to reduce the output uncertainty is indicated by the interpretation of the results of the global sensitivity analysis. The conclusions of this analysis gives new insights regarding the degree of uncertainties in predictions of one-dimensional mechanistic models.     

Rheological predictions of a transversely isotropic fluid model with extensible microstructure

A continuum extensible director theory was formulated to describe the isothermal, incompressible flow of uniaxial rodlike semiflexible liquid crystalline polymers. The model is strictly restricted to material that flow-align in shear, and that, in the absence of flow, are sufficiently far from the nematic-isotropic phase transition. The microstructure of the continuum is described by a variable length director, but the extensibility is finite. The model is an extension of the TIF (Transversely Isotropic Fluid) model of Ericksen (1960). The thermodynamic restrictions on the model parameters are found using the non-negative definiteness of the entropy production. The rheological material functions predicted by the model are calculated for steady simple shear and steady uniaxial extensional flows. In the rigid rod limit the model predictions agree with those of the TIF model, and for the finite extensibility case the model predictions are in agreement with those associated with flexible isotropic polymers: strong non-Newtonian shear viscosity, positive first normal stress differences, recoverable shear of order one, negative second normal stress differences, and a maximum in the steady uniaxial extensional viscosity.     

Modeling study of three-phase low liquid loading flow in horizontal pipes

A theoretical study is conducted to model the flow characteristics of three-phase stratified wavy flow in horizontal pipelines with a focus on the low liquid loading condition, which is commonly observed in wet gas pipelines. The model predictions are compared to the experimental data of Karami et al. (2016a, b). These experiments were conducted with water or 51 wt% of MEG in the aqueous phase, and inlet aqueous phase fraction values from 0 to100%.Modeling of three-phase flow can be described as a combination of two-phase gas-liquid flow modeling, and a liquid phase oil-water mixing modeling. A mechanistic model is proposed to predict flow characteristics of three-phase stratified wavy flow in pipeline. For the gas-liquid interactions, Watson's (1989) combined momentum balance equation derivation was applied. However, the calculation procedure was reversed, and the wave celerity was assumed as an input, while interfacial friction factor was one of the model's outputs. The liquid-liquid interactions were modeled using a simple energy balance equation and shift in liquid phase center of gravity calculations. The liquid phases can be separated, partially mixed, or fully mixed. The bottom aqueous film velocity was calculated using the law of the wall formulation, and was used to calculate the flowing aqueous phase fraction.The model predictions of different flow characteristics for two and/or three-phase flows were compared with available experimental data. The pressure gradient, wave amplitude, and aqueous phase fraction predictions were in good agreement with the experimental data. However, the liquid holdup predictions were slightly under-predicted by the model. Overall, an acceptable agreement was observed for all cases.Most of the common multiphase stratified flow models are developed with the assumption of steady-state conditions and with constant interfacial friction factor value. This study proposes a novel method to model stratified flow. The predictions are in acceptable agreement with experimental data conducted under stratified wavy flow pattern conditions.     

Gas/shear-thinning liquid flows through pipes: Modeling and experiments

In chemical and oil industry gas/shear-thinning liquid two-phase flows are frequently encountered. In this work, we investigate experimentally the flow characteristics of air/shear-thinning liquid systems in horizontal and slightly inclined smooth pipes. The experiments are performed in a 9-m-long glass pipe using air and three different carboxymethyl cellulose (CMC) solutions as test fluids. Flow pattern maps are built by visual observation using a high-speed camera. The observed flow patterns are stratified, plug, and slug flow. The effects of the pipe inclination and the rheology of the shear-thinning fluid in terms of flow pattern maps are presented. The predicted existence region of the stratified flow regime is compared with the experimental observation showing a good agreement. A mechanistic model valid for air/power-law slug flow is proposed and model predictions are compared to the experimental data showing a good agreement. Slug flow characteristics are investigated by the analysis of the signals of a capacitance probe: slug velocity, slug frequency, and slug lengths are measured. A new correlation for the slug frequency is proposed and the results are promising.     

Prediction of mono-disperse gas–liquid turbulent flow in a vertical pipe

A two-fluid model in the Eulerian–Eulerian framework has been implemented for the prediction of gas volume fraction, mean phasic velocities, and the liquid phase turbulence properties for gas–liquid upward flow in a vertical pipe. The governing two-fluid transport equations are discretized using the finite volume method and a low Reynolds number $k-\varepsilon$ model is used to predict the turbulence field for the continuous liquid phase. In the present analysis, a fully developed one-dimensional flow is considered where the gas volume fraction profile is predicted using the radial force balance for the bubble phase. The current study investigates: (1) the turbulence modulation terms which represent the effect of bubbles on the liquid phase turbulence in the k–ε transport equations; (2) the role of the bubble induced turbulent viscosity compared to turbulence generated by shear; and (3) the effect of bubble size on the radial forces which results in either a center-peak or a wall-peak in the gas volume fraction profiles. The results obtained from the current simulation are generally in good agreement with the experimental data, and somewhat improved over the predictions of some previous numerical studies.     

Studies on two-phase co-current air/non-Newtonian shear-thinning fluid flows in inclined smooth pipes

In this work, co-current flow characteristics of air/non-Newtonian liquid systems in inclined smooth pipes are studied experimentally and theoretically using transparent tubes of 20, 40 and 60 mm in diameter. Each tube includes two 10 m long pipe branches connected by a U-bend that is capable of being inclined to any angle, from a completely horizontal to a fully vertical position. The flow rate of each phase is varied over a wide range. The studied flow phenomena are bubbly flow, stratified flow, plug flow, slug flow, churn flow and annular flow. These are observed and recorded by a high-speed camera over a wide range of operating conditions. The effects of the liquid phase properties, the inclination angle and the pipe diameter on two-phase flow characteristics are systematically studied. The Heywood–Charles model for horizontal flow was modified to accommodate stratified flow in inclined pipes, taking into account the average void fraction and pressure drop of the mixture flow of a gas/non-Newtonian liquid. The pressure drop gradient model of Taitel and Barnea for a gas/Newtonian liquid slug flow was extended to include liquids possessing shear-thinning flow behaviour in inclined pipes. The comparison of the predicted values with the experimental data shows that the models presented here provide a reasonable estimate of the average void fraction and the corresponding pressure drop for the mixture flow of a gas/non-Newtonian liquid.     

Closure relations effects on the prediction of the stratified two-phase flow stability via the two-fluid model

The possibility of predicting the exact long wave linear stability boundary via the two-fluid (TF) model for horizontal and inclined stratified two-phase flow is examined. The application of the TF model requires the introduction of empirical closure relations for the velocity profile shape factors and for the wave induced wall and interfacial shear stresses. The latter are recognized as the problematic closure laws. In order to explore the closure relations effects and to suggest the necessary modifications that can improve the stability predictions of the TF model, the results are compared with the exact long wave solution of the Orr–Sommerfeld equations for the two-plate geometry. It is demonstrated that with the shape factors corrections and the inclusion of wave induced stresses effects, the TF model is able to fully reproduce the exact long wave neutral stability curves. The wave induced shear stresses in phase with the wave slope, which give rise to the so called “sheltering force”, were found to have a remarkable destabilizing effect in many cases of horizontal and inclined flows. In such cases, the sheltering effects must be included in the TF model, otherwise the region of smooth stratified flow would be significantly over predicted. Based on the results of the exact analysis, a simple closure relation for the sheltering term in the TF model is provided.     

Orthogonal superposition of small and large amplitude oscillations upon steady shear flow of polymer fluids

The orthogonal superposition of small and large amplitude oscillations upon steady shear flow of elastic fluids has been considered. Theoretical results, obtained by numerical methods, are based on the Leonov viscoelastic constitutive equation. Steady-state components, amplitudes and phase angles of the oscillatory components of the shear stress, the first and second normal stress differences as functions of shear rate, deformation amplitude and frequency have been calculated. These oscillatory components include the first and third harmonic of the shear stresses and the second harmonic of the normal stresses. In the case of small amplitude superposition, the effect of the steady shear flow upon the frequency-dependent storage modulus and dynamic viscosity has been determined and compared with experimental data available in literature for polymeric solutions. The predicted results have been found to be in fair agreement with the experimental data at low shear rates and only in qualitative agreement at high shear rates and low frequencies. A comparison of the present theoretical results has also been made with the predictions of other theories.In the case of large amplitude superposition, the effect of oscillations upon the steady shear flow characteristics has been determined, indicating that the orthogonal superposition has less influence on the steady state shear stresses and the first difference of normal stresses than the parallel superposition. However, in the orthogonal superposition a more pronounced influence has been observed for the second difference of normal stresses.     

Phase split of nitrogen/non-Newtonian fluid two-phase flow at a micro-T-junction

An experimental investigation has been undertaken to understand the phase split of nitrogen gas/non-Newtonian liquid two-phase flow passing through a 0.5 mm T-junction that oriented horizontally. Four different liquids, including water and aqueous solutions of carboxymethyl cellulose (CMC) with different mass concentrations of 0.1, 0.2 and 0.3 wt%, were employed. Rheology experiments showed that different from water, CMC solutions in this study are pseudoplastic non-Newtonian fluid whose viscosity decreases with increasing the shear rate. The inlet flow patterns were observed to be slug flow, slug–annular flow and annular flow. The fraction of liquid taken off at the side arm for nitrogen gas/non-Newtonian liquid systems is found to be higher than that for nitrogen gas/Newtonian liquid systems in all inlet flow patterns. In addition, with increasing the pseudoplasticity of the liquid phase, the side arm liquid taken off increases, but the increasing degree varies with each flow pattern. For annular flow, the increasing degree is much greater than those for slug and slug–annular flows.     

Two-fluid non-linear model for flow in catheterized blood vessels

Blood flow through a catheterized artery is analyzed, assuming the flow is steady and blood is treated as a two-fluid model with the suspension of all the erythrocytes in the core region as a Casson fluid and the plasma in the peripheral region as a Newtonian fluid. The expressions for velocity, flow rate, wall shear stress and frictional resistance are obtained. The variations of these flow quantities with yield stress, catheter radius ratio and peripheral layer thickness are discussed. It is noticed that the velocity and flow rate decrease while the wall shear stress and resistance to flow increase when the yield stress or the catheter radius ratio increases while all the other parameters were held fixed. It is found that the velocity and flow rate increase while the wall shear stress and frictional resistance decrease with the increase of the peripheral layer thickness. The estimates of the increase in the frictional resistance are significantly very small for the present two-fluid model than those of the single-fluid Casson model.     

Some experimental results on the development of Couette flow for non-Newtonian fluids

This paper reports some experimental results on the time development of a Couette flow following the start-up of shear flow using the technique of two-color flow birefringence. Measurements obtained on collagen solutions are consistent with two theoretical studies which predict that for some viscoelastic liquids, momentum is transferred from the moving Couette cell boundary to the interior of the fluid through a velocity wave propagating and reflecting between the cell boundaries. This non-Newtonian phenomenon, exhibited as an oscillatory response in the measured birefringence and orientation angle, is observed at shear rates above a critical value when the response time of the polymer solution approaches the flow development time in the Couette flow cell.     

Modeling air entrainment and transport in a hydraulic jump using two-fluid RANS and DES turbulence models

Both RaNS (Reynolds-averaged Navier–Stokes) and DES (Detached Eddy Simulation) type turbulence models were used in conjunction with a two-fluid model of bubbly flow and a new subgrid air entrainment model to predict air entrainment and transport in a hydraulic jump. It was found that the void fraction profiles predicted by both methods are in agreement with the experimental data in the lower shear layer region, which contains the air bubbles entrained at the so-called toe of the hydraulic jump. In contrast, in the upper roller region behind the toe, the averaged results of the DES turbulence model gives accurate predictions while a RaNS turbulence model does not. This is because the DES turbulence model successfully captures the strong fluctuations on the free surface which allows it to entrain air near the top of the roller region. In contrast, RaNS type turbulence model results in a steady, smooth interface which fails to capture the wave-induced bubble sources in that region. To our knowledge, this study is the first successful quantitative numerical simulation of the overall void fraction profiles in a hydraulic jump.     

Prediction of liquid level distribution in horizontal gas-liquid stratified flows with interfacial level gradient

A one-dimensional momentum equation has been derived based on a two-fluid model and used to predict the axial distribution of liquid level or void fraction in steady, cocurrent, gas-liquid stratified flows in horizontal circular pipes and rectangular channels. The equation is carefully formulated to incorporate the effect of interfacial level gradient. Two different critical liquid levels are found from the momentum equation and are adopted as a boundary condition to calculate the liquid level or void fraction distribution upstream of the channel exit. The predicted void fraction distributions are compared with the experimental data obtained in a rectangular channel in this work and other data reported for large-diameter pipes. Good agreement is shown for air-kerosene, air-water and stream-water stratified flows with a smooth gas-liquid interface.     

Squeeze film flow of ideal elastic liquids

An exact solution is presented for the squeeze film flow of an Oldroyd B. fluid. The solution demonstrates that the flow kinematics is similar to the Newtonian (or Maxwellian) one. Theoretical predictions for constant velocity squeezing are compared to experimental observation for well characterized non-shear thinning elastic fluids. It is shown both theoretically and experimentally that the effect of elasticity in a constant velocity squeeze film flow is to always reduce the load relative to the inelastic (Newtonian) prediction and that this load reduction falls between the upper and lower asymptote prediction by the exact solution for the Oldroyd B fluid. The upper load asymptote is given by the Stefan solution for the viscosity of the polymer solution and the lower asymptote is given by the Stefan solution for the viscosity of the solvent. Experimental observations agree with the theoretical prediction for the Oldroyd B fluid at low shear rates where it is shown that the steady and dynamic flow properties of the test fluids used in the experimental program are well represented by the Oldroyd B constitutive equation. With the exception of the work of Lee et al. [6] for constant load squeezing of a Maxwell fluid, this work represents one of the few cases where experimental observation of large effects due to elasticity are indeed predicted with a constitutive equation which actually describes the steady and dynamic shear properties of the fluids used in the experimental program.     

A two-phase, two-component model for vertical upward gas-liquid annular flow

In this paper, a new two-fluid two-component computational fluid dynamics (CFD) model is developed to simulate vertical upward two-phase annular flow. The two-phase VOF scheme is utilized to model the roll wave flow, and the gas core is described by a two-component phase consisting of liquid droplets and gas phase. The entrainment and deposition processes are taken into account by source terms of the governing equations. Unlike the previous models, the newly developed model includes the effect of liquid roll waves directly determined from the CFD code, which is able to provide more detailed and, the most important, more self-standing information for both the gas core flow and the film flow as well as their interactions. Predicted results are compared with experimental data, and a good agreement is achieved.     

An investigation on internal thermal flow of non-Newtonian fluid

In the present paper an unsteady thermal flow of non-Newtonian fluid is investigated which is of the fiow into axisymmetric mould cavity. In the second part an unsteady thermal flow of upper-convected Maxwell fluid is studied, For the flow into mould cavity the constitutive equation of power-law fluid is used as a rheological model of polymer fluid. The apparent viscosity is considered as a function of shear rate and temperature. A characteristic viscosity is introduced in order to avoid the nonlinearity due to the temperature dependence of the apparent viscosity. As the viscosity of the fluid is relatively high the flow of the thermal fluid can be considered as a flow of fully developed velocity field. However, the temperature field of the fluid fiow is considered as an unsteady one. The governing equations are constitutive equation, momentum equation of steady flow and energy conservation equation of non-steady form. The present system of equations has been solved numerically by the splitting differen     

One-dimensional two-fluid equations for horizontal stratified two-phase flow

Advanced computer codes for water reactor loss-of-coolant analysis are based on the use of the two-fluid model of two-phase flow, in which conservation equations are solved for the gas and liquid phases separately. The standard two-fluid equations, however, sometimes predict the growth of instabilities in the flow, and occasionally become improperly posed. These difficulties have in the past led to the proposal of several different forms for the conservations equations.To help resolve these uncertainties a widely accepted form of the one-dimensional two-fluid equations is used to calculate wave propagation speeds, and stability limits, for the illustrative case of a frictionless horizontal stratified gas-liquid flow. Calculated propagation velocities are shown to agree with the appropriate limit of an exact solution, and the predicted stability limits are found consistent with available observations on the stability of the stratified flow regime.These comparisons help improve confidence in the ability of the two-fluid equations to analyse more complex problems in transient two-phase flow.     

Simulation of particle/fluid flows in vertical circular pipes

A two fluid continuum model is applied to the simulation of steady fully developed particle/fluid flow in a vertical circular pipe. Both closed form and numerical solutions are obtained to the associated governing equations. These solutions are compared to the predictions of another two fluid continuum model. These comparisons are used to illustrate the differences in the predictions of two widely used models, even in the fundamental problem of steady flow in a circular pipe.