Crystallization of bisphenol-A polycarbonate induced by organic salts: Chemical modification of the polymer. II. Model reactions

In the presence of sodium o-chlorobenzoate, bisphenol-A diphenylcarbonate (BADPC) undergoes complex chemical modifications from 170°C. Reaction between BADPC and minute amounts of salt produces sodium phenoxide end groups which undergo a fast exchange reaction with the carbonate groups of BADPC. In a closed system, an equilibrium molecular weight distribution is progressively attained which agrees fairly well with the one predicted from a simple model based on Bernoulli statistics. In an open system, the equilibrium is continuously displaced by the evaporation of volatile diphenyl carbonate. This leads to a steady increase of the molecular weight.     

Crystallization of bisphenol-A polycarbonate induced by organic salts: Chemical modification of the polymer. I. Model reactions

The chemical modifications induced in diphenyl carbonate (DPC) by sodium arylcarboxylates between 200 and 250°C were studied to model the behavior of bisphenol-A polycarbonate – salt systems. Reaction between the salt and DPC produces sodium phenoxide, the phenyl arylcarboxylate corresponding to the salt, and carbon dioxide. The two latter compounds probably result from the decarboxylation of an unstable intermediate compound, viz., a mixed carboxylic carbonic anhydride. CO₂ and sodium phenoxide act as catalysts transforming DPC into phenyl salicylate via the formation of a small amount of sodium salicylate. Electrophilic acylation of sodium phenoxide by DPC is another possible but minor source of phenyl salicylate. Above 250°C, phenyl salicylate becomes unstable and pyrolyzes into o-phenoxybenzoic acid, which is immedicately esterified in the presence of DPC into phenyl o-phenoxybenzoate. In DPC + sodium o-chlorobenzoate systems, reaction between phenyl o-chlorobenzoate and sodium phenoxide is another source of phenyl o-phenoxybenzoate.     

Crystallization of bisphenol-A polycarbonate induced by organic salts; physical aspects. I. Crystallization rate,melting behavior,and morphology

The presence of organic acid salts in bisphenol-A polycarbonate (PC) completely modifies the crystallization mechanism, the melting behavior, and the morphology of the polymer. Organic salts are not ordinary nucleating agents for PC since they react with the polymer, producing metal phenoxide chain ends. On reaction, abundant instaneous nucleation is induced. The seeds are likely to be polymer crystalline fragments preexisting in the melt. The phenoxide chain ends significantly increase the growth rate of the crystalline phase. Melting points and enthalpies of fusion are unusually high, suggesting a high degree of crystalline perfection. Thick multilamellar crystals, which are likely to contain chains in extended configuration, are observed by electron microscopy. No trace of spherulitic morphology is found. The chemical instability of PC containing ionic chain ends is also shown to seriously affect the crystallization rate, the maximum degree of crystallinity, and the melting point.     

Effect of supercritical carbon dioxide on the diffusion coefficient of phenol in poly(bisphenol A carbonate)

For some polymers, the rate of solid‐state polymerization (SSP) is higher with supercritical carbon dioxide (scCO₂) as the sweep gas than with atmospheric N₂. One explanation for this higher rate is that the diffusion coefficient of the condensate molecule is higher in the CO₂‐swollen polymer. To investigate this hypothesis, we measured the diffusion coefficient of phenol in poly(bisphenol A carbonate) (BPA‐PC) by carrying out SSP of this polymer under diffusion‐limited conditions. Under these conditions, the diffusion coefficient of the condensate molecule could be calculated from the profile of the molecular weight versus time. The phenol diffusivity was determined between 135 and 180 °C in the presence of N₂ at about 1 bar and in the presence of scCO₂ at about 138, 207, and 345 bar. The diffusion coefficient of phenol was up to 200% higher in scCO₂ than in N₂, depending on the temperature and CO₂ pressure. With both N₂ and scCO₂, the activation energy for phenol diffusion in BPA‐PC was larger than the activation energy for the reaction between hydroxyl and phenyl end groups that occurred during SSP of BPA‐PC. As a result, the overall SSP reaction shifted from diffusion control at low temperatures toward chemical‐reaction control at high temperatures. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1143–1156, 2003     

Determination of concentration of propagating species in cationic polymerization of tetrahydrofuran

A spectroscopic method is described for the determination of the concentration of propagating species, [P^*], in the polymerization of tetrahydrofuran catalyzed by a mixture of AlEt₃?H₂O (1:0.5) and epichlorohydrin. A phenyl ether group was introduced at the polymer chain end by the quantitative reaction of the propagating species with excess sodium phenoxide. From the amount of phenyl ether groups in the polymer and of the remaining sodium phenoxide, [P^*] was determined by means of ultraviolet spectroscopy. The [P^*] value so determined was found to be in good agreement with that calculated from the amount and molecular weight of polymer based on a stepwise addition mechanism without chain transfer or termination. The present method of [P^*] determination was employed to examine the course of polymerization. It has now been found that [P^*] increases progressively during an induction period and remains unchanged in the subsequent period of polymerization.     

Chemical reactions occurring in the thermal treatment of PC/PMMA blends

The chemical reactions occurring in the thermal treatment of bisphenol-A polycarbonate (PC) and poly(methyl methacrylate) (PMMA) blends have been investigated by nuclear magnetic resonance (NMR), mass spectrometry (MS), size exclusion chromatography (SEC), and thermogravimetry (TG). Our results suggest that in the melt-mixing of PC/PMMA blends, at 230°C, no exchange reactions occur and that only the depolymerization reaction of PMMA has been observed. In the presence of an ester-exchange catalyst (SnOBu₂), an exchange reaction was found to occur at 230°C, but no trace of PC/PMMA graft copolymer has been observed. Instead, an exchange reaction between the monomer methyl methacrylate (MMA), generated in the unzipping of PMMA chains, and the carbonate groups of PC has been suggested. This is due to the diffusion of MMA at the interface or even into the PC domains, where it can react with PC producing low molar mass PC oligomers bearing methacrylate and methyl carbonate chain ends and leaving the undecomposed PMMA chains unaffected. The TG curves of PC/PMMA blends prepared by mechanical mixing and by casting from THF show two separated degradation steps corresponding to that of homopolymers. This behavior is different from that of a transparent film of PC/PMMA blend, obtained by solvent casting from DCB/CHCl₃, which shows a single degradation step indicating that the degradation rate of PC is increased by the presence of PMMA in the blend. The thermal degradation products obtained by DPMS of this blend consist of methyl methacrylate (MMA), cyclic carbonates arising from the degradation of PMMA and PC, respectively, and a series of open chain bisphenol-A carbonate oligomers with methacrylate and methyl carbonate terminal groups. The presence of the latter compounds suggests a thermally activated exchange reaction occurring above 300°C between MMA and PC. The presence of bisphenol-A carbonate oligomers bearing methyl ether end groups, generated by a thermally activated decarboxylation of the methyl carbonate end groups of PC, has also been observed among the pyrolysis products. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1873–1884, 1998     

Peculiarities of tracks formed in polycarbonate films irradiated with Kr+ ions

Radiation chemical transformations of polycarbonate (PC) irradiated with accelerated Kr⁺ ions have been studied. The irradiation results in the cleavage of carbonate bridges accompanied by the detachment of phenyl groups to form aldehyde and ketone groups. The formation of branched and linked PC macromolecules is established. The products of etching of PC bombarded by heavy ions have been determined. It is established that the oligomers formed differ both by molecular weight distribution and chemical composition, depending on the sizes of the etched track.     

Oxidative coupling polymerization of 4‐methyltriphenylamine

4‐Methyltriphenylamine was oxidatively polymerized in chloroform (CL) or propylene carbonate (PC) in the presence of ferric chloride (FeCl₃) at 50°C. Polymerization proceeded more rapidly and the molecular weight of the resulting polymer was higher in CL than in PC due to the higher oxidation potential of the solution. The linear structure was confirmed by ¹³C NMR, and the resulting polymer exhibited high thermal stability and electrochemical activity.     

Exchange reactions occurring through active chain ends: Melt mixing of nylon 6 and polycarbonate

The chemical reactions occurring in the melt mixing of nylon6/polycarbonate (Ny6/PC) at 240°C were investigated. The reaction of equimolar Ny6/PC blends can be reconciled within the overall scheme of an exchange reaction occurring with the attack of active amino terminals on the inner carbonate groups. We have performed the synthesis of low molecular weight amino-terminated nylon 6 and the effect of the active amino terminal groups on the exchange kinetics was investigated. The exchange reaction yields sizeable amounts of copolymer, in fact after 75 min of melt mixing the (initially equimolar) blend contains 30 mol of unreacted PC and 70 mol of Ny6/PC copolymer (all the Ny6 was therefore incorporated in the copolymer). Trifluoroacetylation of nylon 6 was used to produce CHCl₃-soluble Ny6/PC copolymers, that could be analyzed by NMR. The NMR analysis yielded, beside the copolymer composition, evidence of the presence of urethane units interconnecting the Ny6 and PC blocks. The amount of urethane units increased with the reaction time, indicating a reduction of the block size as a function of the extent of exchange. Our study established the structure of the products formed, provided the materials balance of the process, and investigated some salient kinetic aspects. A thermal degradation study was also performed by thermogravimetry and direct pyrolysis mass spectrometry, to identify the products formed in the thermal treatment of the blends and to investigate the possible role of the inner amide groups in the intermolecular exchange reactions occurring between Ny6 and PC. Our results prove that these reactions occur above 300°C, and that only the cleavage of carbonate groups, by means of Ny6 amino end groups, is actually occurring at 240°C. © 1994 John Wiley & Sons, Inc.     

Model reactions of functionalization of polycarbonate. Reactions of phenyl chloroformate with nucleophiles and cationic polymerization behavior of bicyclo orthoesters containing carbonate group

Some model experiments for functionalization of a polycarbonate were carried out. At first, reactivity of phenyl chloroformate with a few nucleophiles was examined. Reaction with alkyl amines gave corresponding carbamates, but in the case of aniline, formation of a byproduct diarylurea was observed. Reactions with alcohols and phenols afforded carbonates in moderate yields, in which p-nitrophenol and isopropyl alcohol were less reactive. On the basis of these results, 1-ethyl-4-phenoxycarboxymethyl-2,6,7-trioxabicyclo[2.2.2]octane (2) and 1-ethyl-4-ethoxycarboxymethyl-2,6,7-trioxabicyclo[2.2.2]octane (3) were prepared by the reaction of phenyl and ethyl chloroformates with 1-ethyl-4-hydroxymethyl-2,6,7-trioxabicyclo[2.2.2]octane in the presence of tert-amine. 2 polymerized cationically with BF₃OEt₂ at more than 80°C to give a polyether containing both ester and carbonate groups in the side chain, with contamination of a gelled polymer.     

Blends of bisphenol a polycarbonate and acrylic polymers. I. A chemical reaction mechanism

The chemical reaction at high temperature (above 200°C) between PC and PMMA has been very recently highlighted. However, no clear reaction mechanism has been proposed to explain this phenomenon. We suggest a reaction mechanism following two steps. The first step consists of hydrolysis of the ester bonds of the PMMA leading to acid pendant groups. These acids can then either ring close into glutaric anhydride, or acidolyze the carbonate bonds of PC during the second step. At the same time, benzoic acid produced by PC degradation could further react with PMMA or acidolyze the carbonate groups leading to the crosslinking of the system. A satisfactory contact between the reacting units is a key point in the proces. Significant amounts of PC-PMMA copolymer are obtained when the reaction is performed from a miscible system. On the contrary, no reaction occurs during melt mixing. Understanding the process enables us to specify the conditions, in which no chemical reaction takes place. In nonreactive conditions, PC/PMMA blends remain immiscible for several hours at 300°C. The thermodynamic UCST proposed in the literature is just an artifact due to the occurrence of the chemical reaction. © 1995 John Wiley & Sons, Inc.     

Study of chemical processes in the modification of epoxide polymers by aluminum oxide

The processes occurring during the modification of epoxy polymers by various polymorphic aluminum oxide modifications (γ-AlO(OH), γ-Al₂O₃, α-Al₂O₃) with epoxy groups were studied by the methods of IR Fourier spectroscopy, chemical analysis, and differential scanning calorimetry (DSC) by an example of a model compound (phenyl glycidyl ether). Two types of interactions were revealed: a direct chemical reaction of phenyl glycidyl ether with the surface hydroxy groups of alyminum oxide, and phenyl glycidyl ether homopolymerization. By processing by graphical method the data of chemical analysis on the diminishing in amount of epoxy groups in the course of the polycondensation reaction the value of activation energy 106–110 kJ mol⁻¹ of the process of phenyl glycidyl ether interaction with aluminum γ-oxide was determined.     

Polycarbonate-modified epoxies. I. Studies on the reactions of epoxy resin/polycarbonate blends prior to cure

An epoxy resin based upon the diglycidyl ether of bisphenol-A was modified with poly(bisphenol A carbonate) (PC). Prior to aromatic amine cure, the possible reactions in the epoxy resin/PC blend were investigated using GPC and FTIR techniques. It was shown that at 150°C, the epoxy resin acted as a plasticizer and promoted the crystallization of PC. In addition, a transesterification between the secondary hydroxyl groups in the epoxy resin with the carbonate groups in PC occurred. This reaction resulted in degraded PC chains with phenolic hydroxyl end groups. There was no evidence of reaction of epoxide groups at 150°C in this blend. At 200°C, the secondary hydroxyl groups acted as a catalyst converting most of the aromatic–aromatic carbonates to the aromaticndash;liphatic and aliphaticndash;aliphatic carbonates through transesterification. At this elevated temperature, the secondary hydroxyl groups were regenerated by the addition reaction between the epoxide groups and the phenolic hydroxyl end groups, either from the transesterification or the hydrolysis of PC. This addition reaction combining the PC chains and epoxy chains eventually resulted in a crosslinked polymer if the extent of reaction was high. Thus, by using a melt blending process at high temperature, e.g., 200°C, a copolymer network structure of PC-modified epoxy could be formed. The fracture toughness should be increased by increasing the capability for plastic deformation due to the incorporation of PC chains into the network; results will be reported in a future study. © 1996 John Wiley & Sons, Inc.     

Gas phase anionic ipso substitution reactions of some alkyl phenyl ethers

It is shown by ¹⁸O labelling that phenoxide anions are formed both by an S_N2 and a nucleophilic aromatic substitution mechanism in the reaction of OH^? with methyl phenyl ether. These mechanisms are of minor importance in the ethyl phenyl ether system where phenoxide anions are generated almost exclusively by an E₂ mechanism.     

Electrochemical oxidation of 2,4,5-triaryl-substituted pyrroles. II. Oxidative dimerization of 4,5-diphenyl-2-mesitylylpyrrole

2,4,5-Triaryl-substituted pyrroles lead, upon chemical or electrochemical oxidation, to an intermediate β-β'-dimer, which, in the course of the reaction, undergoes further oxidation to a tetracyclic derivative. To improve the selectivity towards the uncyclized dimer the oxidation of a triarylpyrrole in which the ortho positions of the phenyl group in position 2 are hindered by the presence of methyl groups was attempted. The cyclization was hindered, but an α-β'-dimer was obtained as the major product. An unexspected isomeric α-β'-dimer, in which the mesitylyl group is shifted into the β position of the pyrrole ring which undergoes the oxidation, was obtained in minor amounts. Electroanalytical data indicate that the process goes through the formation of a monomeric radical cation, followed by a slow chemical reaction.     

Nucleophilic substitution reactions of 1,4-dichlorobenzene chromium tricarbonyl with mono- and diphenoxides

The nucleophilic substitution reactions of 1,4-dichlorobenzene chromium tricarbonyl ( 1 ) with the phenoxide anion were investigated. The substitution of the first chlorine was very fast and gave the mono-substituted product in high yield. The substitution of the second chlorine group was significantly retarded by the presence of the phenoxy group incorporated during the first reaction and also due to the competing decomplexation reaction. The application of 1,4-dichlorobenzene chromium tricarbonyl ( 1 ) to the synthesis of new monomers was demonstrated by the preparation of 2,2′-bis[4-(4-chlorophenoxy)phenyl]propane ( 9 ). 2,2′-Bis[4-(4-chlorophenoxyl)phenyl]propane ( 9 ) was synthesized by a nucleophilic substitution reaction of 4,4′-isopropylidenediphenolate with 1,4-dichlorobenzene chromium tricarbonyl ( 1 ) followed by decomplexation with I₂. 2,2′-Bis[4-(4-chlorophenoxy)-phenyl]propane ( 9 ) was also synthesized via a three-step reaction starting from the nucleophilic substitution reaction of 4,4′-isopropylidenediphenol ( 7a ) with 1-chloro-4-nitrobenzene ( 10 ). 2,2′-Bis[4-(4-chlorophenoxy)phenyl]propane ( 9 ) was polymerized by a Ni(0)-catalyzed reaction to yield amorphous aromatic polyethers with number-average molecular weights of up to 11,200 g/mol. © 1993 John Wiley & Sons, Inc.     

Novel anionic polyaddition of 2‐trifluoromethylacrylate by double Michael reaction with ethyl cyanoacetate

Novel fluorinated polymer synthesis with anionic polyaddition by double Michael addition reaction of 2‐trifluoromethylacrylate derivatives with ethyl cyanoacetate (ECA) was proposed. Diaddition product of ECA with phenyl 2‐trifluoromethylacrylate was yielded in high yield by the catalysis of sodium ethoxide in tetrahydrofuran at 60 °C. Sodium hydroxide catalyzed double Michael addition reaction also produced diaddition product in high yield. Novel anionic polyaddition of 1,4‐phenylene bis(2‐trifluoromethylacrylate) [CH₂?C(CF₃)COOC₆H₄OCOC(CF₃)?CH₂] (PBFA) with ECA afforded the polymer of 1.2 × 10⁴ as the highest molecular weight. The isolated polymer gave the polymer of 2.8 × 10⁴ as a molecular weight by the reaction of the isolated polymer with PBFA in the presence of sodium ethoxide; which proved that the polymer end groups were mainly ECA moieties. The reaction mechanism that the proton abstraction from ECA followed by the addition of 2trifluoromethylacrylate was proposed. The reaction of acetylacetone with PBFA was also examined to give the polymer of 7.6 × 10³ as the highest molecular weight catalyzed by sodium hydroxide at room temperature. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5698–5708, 2009     

Ring-opening polymerization of macrocyclic aryl ether ketone oligomers containing the 1,2-dibenzoylbenzene moiety

Facile ring-opening polymerization of cyclic aryl ether oligomers containing the 1,2-dibenzoylbenzene moiety to form high molecular weight linear polymers in the presence of a nucleophilic initiator is described. The polymerization can be initiated in the melt in the presence of a nucleophilic initiator such as potassium carbonate, cesium fluoride, and alkali phenoxides. Various alkali phenoxides were investigated as potential nucleophilic initiators. The polymerization reaction rate in the melt increases in the order of K⁺ > Na⁺ > Cs⁺, and in the order of ⁻OPhPhO⁻ > PhO⁻ > PhOPhO⁻ > PhPhO⁻. However, the polymerization in an aprotic dipolar solvent is faster in the presence of cesium phenoxide than in the presence of potassium phenoxide. Polymerization of the cyclic oligomers in solution demonstrates that the ring-opening polymerization proceeds via a chain-growth mechanism and involves a transetherification reaction between linear and cyclic aryl ether oligomers. The ring-chain equilibrium is much more favorable towards linear polymers. Since little or no ring strain exists in the cyclic system, the transetherification reactions are indiscriminate with regards to cyclic or linear chains and the interchain equilibration is also a facile process during polymerization. This intermolecular transetherification has been demonstrated by using low molecular weight aryl ethers to control the molecular weight of the polymer formed via ring-opening polymerization. © 1996 John Wiley & Sons, Inc.     

Click Functionalization of a Dibenzocyclooctyne‐Containing Conjugated Polyimine

A conjugated poly(phenyl‐co‐dibenzocyclooctyne) Schiff‐base polymer, prepared through polycondensation of dibenzocyclooctyne bisamine (DIBO‐(NH₂)₂) with bis(hexadecyloxy)phenyldialdehyde, is reported. The resulting polymer, which has a high molecular weight (M_n>30 kDa, M_w>60 kDa), undergoes efficient strain‐promoted alkyne–azide cycloaddition reactions with a series of azides. This enables quantitative modification of each repeat unit within the polymer backbone and the rapid synthesis of a conjugated polymer library with widely different substituents but a consistent degree of polymerization (DP). Kinetic studies show a second‐order reaction rate constant that is consistent with monomeric dibenzocyclooctynes. Grafting with azide‐terminated polystyrene and polyethylene glycol monomethyl ether chains of varying molecular weight resulted in the efficient syntheses of a series of graft copolymers with a conjugated backbone and maximal graft density.     

Influence of the chemical structure of polycarbonates on the contribution of crosslinking and chain scissions to the photothermal ageing

The relative importance of crosslinking and chain scissions reactions involved in the photothermal ageing of polycarbonates is shown to depend on the chemical structure of the polymer. The orientation of these reactions is linked to the modifications of the chemical structure resulting from photolysis, photooxidation and thermooxidation. In this paper, the effects of crosslinking and chain scission of tetramethyl bisphenol-A polycarbonate (TMPC) are determined by size exclusion chromatography (SEC) and gel fraction measurements. These evolutions are correlated to the modifications of the chemical structure observed by FTIR spectroscopy.The presence of the four ortho-methyl substituants on the aromatic rings accounts for the difference in the photothermal ageing of TMPC compared to bisphenol-A polycarbonate (PC). Tetramethyl substitution inhibits photo-Fries rearrangements in TMPC, but in contrast these methyl groups involve crosslinks under irradiation and are the source of a higher oxidizability of TMPC compared to PC. A proposal for the various routes accounting for the crosslinking and the formation of the oxidation products in TMPC is reported in this paper.