A new sequence isomer of AB‐polybenzimidazole for high‐temperature PEM fuel cells

A new sequence isomer of AB‐polybenzimidazole (AB‐PBI) was developed as a candidate for high‐temperature polymer electrolyte membrane fuel cells. A diacid monomer, 2,2′‐bisbenzimidazole‐5,5′‐dicarboxylic acid, was synthesized and polymerized with 3,3′,4,4′‐tetraaminobiphenyl to prepare a polymer that was composed of repeating 2,5‐benzimidazole units. In contrast to previously prepared AB‐PBI, which contains only head‐to‐tail benzimidazole sequences, the new polymer also contains head‐to‐head and tail‐to‐tail benzimidazole sequences. The polymer was prepared in polyphosphoric acid (PPA) and cast into membranes using the sol–gel PPA process. Membranes formed from the new AB‐PBI were found to be mechanically stronger, possessed higher acid doping levels, and showed improved fuel cell performance, when compared to the previously known AB‐PBI. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Isomeric effect of sulfonated poly(arylene ether)s comprising dihydroxynaphthalene on properties for polymer electrolyte membranes

Polymer electrolyte membranes (PEMs) made of sulfonated poly(arylene ether)s consisted of 3,3′‐disulfo‐4,4′‐dichlorodiphenylsulfone disodium salt, 2,6‐dichlorobenzonitrile, and one of three dihydroxynaphthalene isomers (2,6‐, 2,7‐, and 1,5‐dihydroxynaphthalene, abbreviated as 2,6‐N, 2,7‐N, and 1,5‐N, respectively) were prepared with similar level of inherent viscosity and ion exchange capacity, and structural effect of the catenation in dihydroxynaphthalene isomers on membrane properties was compared. In the case of membranes for PEM fuel cell application with relatively high ion exchange capacity around 2.1 mequiv/g, three copolymers showed almost the same proton conductivity; however, swelling in water increased with the following order: 1,5‐N < 2,6‐N < 2,7N. In the case of direct methanol fuel cell membranes with lower ion exchange capacity around 1.5 mequiv/g, no remarkable difference in proton conductivity was also observed in three isomeric copolymers and swelling property and methanol permeability were lower in 1,5‐N and 2,6‐N copolymers than 2,7‐N copolymer. These tendencies show that higher rigidity or energy barrier for conformational change of polymer chain gives better performance of PEM for fuel cells with superior dimensional stability. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Direct copolymerization of sulfonated poly(phthalazinone arylene ether)s for proton‐exchange‐membrane materials

Sulfonated poly(phthalazinone ether ketone) (SPPEK) copolymers and sulfonated poly(phthalazinone ether sulfone) (SPPES) copolymers containing pendant sodium sulfonate groups were prepared by direct copolymerization. The reaction of disodium 3,3′‐disulfonate‐4,4′‐difluorobenzophenone (SDFB‐Na), 4,4′‐difluorobenzophenone (DFB), and 4‐(4‐hydroxyphenyl)‐1(2H)‐phthalazinone (DHPZ) at 170 °C in N‐methyl‐2‐pyrrolidione containing anhydrous potassium carbonate gave SPPEKs. SPPESs were similarly obtained with 3,3′‐disulfonate‐4,4′‐difluorophenyl sulfone, 4‐fluorophenyl sulfone (DFS), and DHPZ as monomers. The sulfonic acid groups, being on deactivated positions of the polymer backbone, were expected to be hydrolytically more stable than postsulfonated polymers. Fourier transform infrared and ¹H NMR were used to characterize the structures and degrees of sulfonation of the sulfonated polymers. Membrane films of SPPEKs with SDFB‐Na/DFB molar feed ratios of up to 60/40 and SPPESs with sulfonated 4‐fluorophenyl sulfone/DFS molar feed ratios of up to 50/50 were cast from N,N‐dimethylacetamide polymer solutions. Membrane films in acid form were then obtained by the treatment of the sodium‐form membrane films in 2 N sulfuric acid at room temperature. An increase in the number of sulfonate groups in the copolymers resulted in an increased glass‐transition temperature and enhanced membrane hydrophilicity. The sodium‐form copolymers were thermally more stable than their acid forms. The proton conductivities of the acid‐form copolymers with sulfonated monomer/unsulfonated monomer molar feed ratios of 0.5 and 0.6 were higher than 10^?2 S/cm and increased with temperature; they were less temperature‐dependent than those of the postsulfonated products. SPPESH‐50 showed higher conductivity than the corresponding postsulfonated poly(phthalazinone ether sulfone). © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2731–2742, 2003     

Syntheses of pyrimidine‐based polymers containing electron‐withdrawing substituent with high open circuit voltage and applications for polymer solar cells

Polymers using new electron‐deficient units, 2‐pyriminecarbonitrile and 2‐fluoropyrimidine, were synthesized and utilized for the photovoltaics. Donor‐acceptor (D‐A) types of conjugated polymers ( PBDTCN, PBDTTCN, PBDTF, and PBDTTF ) containing 4,8‐bis(2‐octyldodecyloxy)benzo[1,2‐b;3,4‐b′]dithiophene (BDT) or 4,8‐bis(5‐(2‐octyldodecyloxy)thiophen‐2‐yl)benzo[1,2‐b:4,5‐b′]dithiophene (BDTT) as electron rich unit and 2‐pyriminecarbonitrile or 2‐fluoropyrimidine as electron deficient unit were synthesized. We designed pyrimidine derivatives in which strong electron‐withdrawing group (C?N or fluorine) was introduced to the C2 position for the generation of strong electron‐deficient property. By the combination with the electron‐rich unit, the pyrimidines will provide low band gap polymers with low highest occupied molecular orbital (HOMO) energy levels for higher open‐circuit voltages (V_OC). For the syntheses of the polymers, the electron‐rich and the electron‐deficient units were combined by Stille coupling reaction with Pd(0)‐catalyst. Absorption spectra of the thin films of PBDTTCN and PBDTTF with BDTT unit show shift to a longer wavelength region than PBDTCN and PBDTF with BDT unit. Four synthesized polymers provided low electrochemical bandgaps of 1.56 to 1.96 eV and deep HOMO energy levels between ?5.67 and ?5.14 eV. © 2015 The Authors. Journal of Polymer Science Part A: Polymer Chemistry Published by Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 771–784     

Proton conducting polymers containing 1H‐1,2,3‐triazole moieties

Polyacrylates containing a different number of 1H‐1,2,3‐triazole groups per repeat unit have been synthesized via conventional free radical polymerization. These polymers were characterized by nuclear magnetic resonance spectroscopy (NMR), gel permeation chromatography (GPC), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). Proton conductivity measurements were made using impedance spectroscopy. Introduction of more than one triazole per repeat unit did not result in an increase in conductivity as there was an accompanying increase in glass transition temperature (T_g). A maximum conductivity of 17.5 μS/cm was obtained at 200 °C under anhydrous condition. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 188–196, 2009     

Sulfonated poly(ether sulfone)s with binaphthyl units as proton exchange membranes for fuel cell application

Sulfonated poly(ether sulfone)s containing binaphthyl units (BNSHs) were successfully prepared for fuel cell application. BNSHs, which have very simple structures, were easily synthesized by postsulfonation of poly(1,1′‐dinaphthyl ether phenyl sulfone)s and gave tough, flexible, and transparent membranes by solvent casting. The BNSH membranes showed low water uptake compared to a typical sulfonated poly(ether ether sulfone) (BPSH‐40) membrane with a similar ion exchange capacity (IEC) value and water insolubility, even with a high IEC values of 3.19 mequiv/g because of their rigid and bulky structures. The BNSH‐100 membrane (IEC = 3.19 mequiv/g) exhibited excellent proton conductivity, which was comparable to or even higher than that of Nafion 117, over a range of 30–95% relative humidity (RH). The excellent proton conductivity, especially under low RH conditions, suggests that the BNSH‐100 membrane has excellent proton paths because of its high IEC value, and water insolubility due to the high hydrophobicity of the binaphthyl structure. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5827–5834, 2009     

Synthesis and characterization of poly(arylene ether sulfone) copolymers with sulfonimide side groups for a proton‐exchange membrane

A sulfonimide‐containing comonomer derived from 4,4′‐dichlorodiphenylsulfone was synthesized and copolymerized with 4,4′‐dichlorodiphenylsulfone and 4,4′‐biphenol to prepare sulfonimide‐containing poly(arylene ether sulfone) random copolymers (BPSIs). These copolymers showed slightly higher water uptake than disulfonated poly(arylene ether sulfone) copolymer (BPSH) controls, but their proton‐conductivity values were very comparable to those of the BPSH series with similar ion contents. The proton conductivity increased with the temperature for both systems. For samples with 30 mol % ionic groups, BPSI showed less temperature dependence in proton conductivity and slightly higher methanol permeability in comparison with BPSH. The thermal characterization of the sulfonimide copolymers showed that both the acid and salt forms were stable up to 250 °C under a nitrogen atmosphere. The results suggested that the presumed enhanced stability of the sulfonimide systems did not translate into higher protonic conductivity in liquid water. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6007–6014, 2006     

End‐group effect on physical aging and polymer properties for poly(ether sulfones)

The physical aging properties of amorphous thermoplastics having various terminal groups were investigated with creep recovery and linear dilatometry. The structure of the chain end groups affected physical aging at lower molecular weights; however, above the critical molecular weight for entanglements the end‐group effect on aging diminished. Experimental densities and glass‐transition temperatures were also end‐group dependent. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2850–2860, 2003     

Novel Polymer Electrolyte Membrane,Based on Pyridine Containing Poly(ether sulfone), for Application in High‐Temperature Fuel Cells

Summary: Novel poly(aryl ether sulfone) copolymers containing 2,5‐biphenylpyridine and tetramethyl biphenyl moieties were synthesized by polycondensation of 4‐fluorophenyl sulfone with 2,5‐(4′,4″ dihydroxy biphenyl)pyridine and tetramethyl biphenyl diol. Copolymers with different molecular weights and different monomer compositions were obtained. These copolymers exhibit excellent film‐forming properties, mechanical integrity, and high modulus up to 250 °C, high glass transition temperatures (above 280 °C) as well as high thermal stability up to 400 °C. In addition to the above properties required for PEMFC application, this novel material shows high oxidative stability and acid doping ability, enabling proton conductivity in the range of 10⁻² S · cm⁻¹ above 130 °C.

Synthesis of copolymers with high acid uptake and ionic conductivity.     

Polysulfone ionomers functionalized with benzoyl(difluoromethylenephosphonic acid) side chains for proton‐conducting fuel‐cell membranes

Polysulfones carrying benzoyl(difluoromethylenephosphonic acid) side chains were prepared and investigated for use as proton‐conducting fuel‐cell membranes. In the first step, polysulfones were lithiated and reacted with methyl iodobenzoates to prepare p‐ and o‐iodobenzoyl polysulfones. Next, the phosphonated polysulfones were prepared via CuBr‐mediated cross‐coupling reactions between the iodinated polymer and [(diethoxyphosphinyl)difluoromethyl]zinc bromide. Finally, dealkylation with bromotrimethylsilane afforded highly acidic ? CF₂? PO₃H₂ derivatives. The replacement of the iodine atoms by ? CF₂? PO₃Et₂ units was almost quantitative in the case of o‐iodobenzoyl polysulfone. Membranes based on ionomers having 0.90 mmol of phosphonic acid units/g of dry polymer took up 6 wt % water when immersed at room temperature, and conductivities up to 5 mS cm^?1 at 100 °C were recorded. This level of conductivity was comparable to that reached by a membrane based on a sulfonated polysulfone having 0.86 mmol of sulfonic acid/g of dry polymer. Thermogravimetry revealed that the aryl? CF₂? PO₃H₂ arrangement decomposed at approximately 230 °C via cleavage of the C? P bond. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 269–283, 2007.     

Side chain crosslinking of aromatic polyethers for high temperature polymer electrolyte membrane fuel cell applications

Novel aromatic polymers bearing polar pyridine units in the main chain and side chain crosslinkable hydroxyl and propargyl groups have been successfully synthesized. The polymers have been investigated in terms of their critical properties related to their application in high temperature polymer electrolyte membrane fuel cells, such as doping ability, mechanical properties, and thermal stability. Crosslinked membranes were prepared by direct crosslinking of hydroxyl side chain groups with decafluorobiphenyl used for the first time as a crosslinking agent. However, further functionalization of hydroxyl groups to the propargyl derivative has also led to crosslinked polymers after thermal curing. Both types of crosslinked membranes exhibited higher glass transition temperatures as well as lower doping levels when doped in phosphoric acid compared with the non crosslinked analogs, confirming the formation of a successfully crosslinked network. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis and properties of multiblock copoly(arylene ether)s containing superacid groups for fuel cell membranes

A series of block copoly(arylene ether)s containing pendant superacid groups were synthesized, and their properties were investigated for fuel cell applications. Two series of telechelic oligomers, iodo‐substituted oligo(arylene ether ketone)s and oligo(arylene ether sulfone)s, were synthesized. The degree of oligomerization and the end groups were controlled by changing the feed ratio of the monomers. The nucleophilic substitution polymerization of the two oligomers provided iodo‐substituted precursor block copolymers. The iodo groups were converted to perfluorosulfonic acid groups via the Ullmann coupling reaction. The high degree of perfluorosulfonation (up to 83%) was achieved by optimizing the reaction conditions. Tough and bendable membranes were prepared by solution casting. The ionomer membranes exhibited characteristic hydrophilic/hydrophobic phase separation with large hydrophilic clusters (ca. 10 nm), which were different from that of our previous random copolymers with similar molecular structure. The block copolymer structure was found to be effective in improving the proton‐conducting behavior of the superacid‐modified poly(arylene ether) ionomer membranes without increasing the ion exchange capacity (IEC). The highest proton conductivity was 0.13 S/cm at 80 °C, 90% relative humidity, for the block copolymer ionomer membrane with IEC = 1.29 mequiv/g. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis and characterization of high molecular weight hexafluoroisopropylidene‐containing polybenzimidazole for high‐temperature polymer electrolyte membrane fuel cells

A high molecular weight, thermally and chemical stable hexafluoroisopropylidene containing polybenzimidazole (6F‐PBI) was synthesized from 3,3′‐diaminobenzidine (TAB) and 2,2‐bis(4‐carboxyphenyl) hexafluoropropane (6F‐diacid) using polyphosphoric acid (PPA) as both the polycondensation agent and the polymerization solvent. Investigation of polymerization conditions to achieve high molecular weight polymers was explored via stepwise temperature control, monomer concentration in PPA, and final polymerization temperature. The polymer characterization included inherent viscosity (I.V.) measurement and GPC as a determination of polymer molecular weight, thermal and chemical stability assessment via thermo gravimetric analysis and Fenton test, respectively. The resulting high molecular weight polymer showed excellent thermal and chemical stability. Phosphoric acid doped 6F‐PBI membranes were prepared using the PPA process. The physiochemical properties of phosphoric acid doped membranes were characterized by measuring the phosphoric acid doping level, mechanical properties, and proton conductivity. These membranes showed higher phosphoric acid doping levels and higher proton conductivities than the membranes prepared by the conventional membrane fabrication processes. These membranes had sufficient mechanical properties to be easily fabricated into membrane electrode assemblies (MEA) and the prepared MEAs were tested in single cell fuel cells under various conditions, with a focus on the high temperature performance and fuel impurity tolerance. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4064–4073, 2009     

Photovoltaic response to structural modifications on a series of conjugated polymers based on 2‐aryl‐2H‐benzotriazoles

The synthesis, characterization, and photovoltaic properties of a series of four conjugated polymers containing 2‐aryl‐2H‐benzotriazoles and “bis(thiopheno)dialkylfluorenes” is described. The polymers were obtained via Suzuki‐polycondensation and comprise alternating electron rich and electron poor building blocks. The impact of systematic structural changes on the electronic and morphological properties and device efficiencies were studied. Application of these polymers as light‐harvesting and electron‐donating materials in organic solar cells using PCBM derivatives as electron accepting materials resulted in power conversion efficiencies up to 1.8%. Both the properties of the pristine polymers and the device performance show that the impact of the substitution farther‐off the backbone is negligible while substitution directly on the backbone has a major impact. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Relationship between the positive temperature coefficient of resistivity and dynamic rheological behavior for carbon black‐filled high‐density polyethylene

Studies on the relationship between resistivity and dynamic rheological properties of carbon black‐filled high‐density polyethylene (CB/HDPE) composites were carried out. Change of resistivity ρ is associated with the dynamic modulus before the positive temperature coefficient/negative temperature coefficient (PTC/NTC) transition temperature. When the temperature approaches the melting point of HDPE, ρ increases rapidly with a decreasing modulus, corresponding to PTC transition. The resistivity‐dynamic viscoelasticity relationship in the PTC region can be divided into two parts in which the changes of ρ with storage modulus G′ and loss modulus G″ can be described by the scaling laws given by the critical storage modulus and loss modulus G′_c and G″_c; adjustable parameters ρ′_1c, ρ′_2c, ρ″_1c and ρ″_2c; and nonlinear exponents n and m, respectively. The accordance between the experimental data and the scaling functions of the dimensionless quantities (G′/G′_c ? 1) and (G″/G″_c ? 1) in the PTC transition region suggests that the ρ jump may be the result of a modulus‐induced percolation. G′_c and G″_c increase, but the four scaling resistivitis, ρ′_1c, ρ′_2c, ρ″_1c, and ρ″_2c, decrease with increasing CB concentration, implying that the microstructure change of the composites is the determinant factor for the PTC behavior and the resistivity‐dynamic modulus relationship. However, ρ′_2c and ρ″_2c exhibit no scaling dependence. It is suggested that a threshold concentration exists for the modulus of the composites on the basis of examining the plot of both G′_c and G″_c against CB concentration. The scaling laws G′ ～ Φ^x and G″ ～ Φ^y hold for the concentration dependence of the critical modulus when Φ > Φ_c and the estimated values of x and y are 1.10 ± 0.10 and 0.89 ± 0.29, respectively. The resistivity‐dynamic modulus can shift to form a master curve. The horizontal factors a_G′ and a_G″ and the vertical factors a′ and a″ are relevant to the concentration dependence of the dynamic modulus or PTC behavior. It is believed that the former would be involved in changing the mechanical microstructure formed by the complicated interaction of CB particle and polymer segments, and the latter would be involved in the overall changes of conducting a network during the PTC transition region. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 983–992, 2003     

Effect of acidification treatment and morphological stability of sulfonated poly(arylene ether sulfone) copolymer proton‐exchange membranes for fuel‐cell use above 100 °C

Directly copolymerized wholly aromatic sulfonated poly(arylene ether sulfone) copolymers derived from 4,4′‐biphenol, 4,4′‐dichlorodiphenyl sulfone, 3,3′‐disulfonated, and 4,4′‐dichlorodiphenyl sulfone (BPSH) were evaluated as proton‐exchange membranes for elevated temperature operation (100–140 °C). Acidification of the copolymer from the sulfonated form after the nucleophilic step (condensation) copolymerization involved either immersing the solvent‐cast membrane in sulfuric acid at 30 °C for 24 h and washing with water at 30 °C for 24 h (method 1) or immersion in sulfuric acid at 100 °C for 2 h followed by similar water treatment at 100 °C for 2 h (method 2). The fully hydrated BPSH membranes treated by method 2 exhibited higher proton conductivity, greater water absorption, and less temperature dependence on proton conductivity as compared with the membranes acidified at 30 °C. In contrast, the conductivity and water absorption of a control perfluorosulfonic acid copolymer (Nafion 1135) were invariant with treatment temperature; however, the conductivity of the Nafion membranes at elevated temperature was strongly dependent on heating rate or temperature. Tapping‐mode atomic force microscope results demonstrated that all of the membranes exposed to high‐temperature conditions underwent an irreversible change of the ionic domain microstructure, the extent of which depended on the concentration of sulfonic acid sites in the BPSH system. The effect of aging membranes based on BPSH and Nafion at elevated temperature on proton conductivity is also discussed. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2816–2828, 2003     

Polymer electrolyte membranes based on p‐toluenesulfonic acid doped poly(1‐vinyl‐1,2,4‐triazole): Synthesis,thermal and proton conductivity properties

Throughout this work, the synthesis, thermal as well as proton conducting properties of acid doped heterocyclic polymer were studied under anhydrous conditions. In this context, poly(1‐vinyl‐1,2,4‐triazole), PVTri was produced by free radical polymerization of 1‐vinyl‐1,2,4‐triazole with a high yield. The structure of the homopolymer was proved by FTIR and solid state ¹³C CP‐MAS NMR spectroscopy. The polymer was doped with p‐toluenesulfonic acid at various molar ratios, x = 0.5, 1, 1.5, 2, with respect to polymer repeating unit. The proton transfer from p‐toluenesulfonic acid to the triazole rings was proved with FTIR spectroscopy. Thermogravimetry analysis showed that the samples are thermally stable up to ～250 °C. Differential scanning calorimetry results illustrated that the materials are homogeneous and the dopant strongly affects the glass transition temperature of the host polymer. Cyclic voltammetry results showed that the electrochemical stability domain extends over 3 V. The proton conductivity of these materials increased with dopant concentration and the temperature. Charge transport relaxation times were derived via complex electrical modulus formalism (M*). The temperature dependence of conductivity relaxation times showed that the proton conductivity occurs via structure diffusion. In the anhydrous state, the proton conductivity of PVTri1PTSA and PVTri2PTSA was measured as 8 × 10^?4 S/cm at 150 °C and 0.012 S/cm at 110 °C, respectively. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1016–1021, 2010     

Dithieno[2,3‐d:2',3'‐d']benzo[1,2‐b:4,5‐b']dithiophene (DTBDAT)‐based copolymers for high‐performance organic solar cells

P(BDT‐TCNT) and P(DTBDAT‐TCNT) , which has an extended conjugation length, were designed and synthesized for applications in organic solar cell (OSCs). The solution absorption maxima of P(DTBDAT‐TCNT) with the extended conjugation were red‐shifted by 5–15 nm compared with those of P(BDT‐TCNT) . The optical band gaps and highest occupied molecular orbital (HOMO) energy levels of both P(BDT‐TCNT) and P(DTBDAT‐TCNT) were similar. The structure properties of thin films of these materials were characterized using grazing‐incidence wide‐angle X‐ray scattering and tapping‐mode atomic force microscopy, and charge carrier mobilities were characterized using the space‐charge limited current method. OSCs were formed using [6,6]‐phenyl‐C₇₁‐butyric acid methyl ester (PC₇₁BM) as the electron acceptor and 3% diphenylether as additive suppress aggregation. OSCs with P(BDT‐TCNT) as the electron donor exhibited a power conversion efficiency (PCE) of 4.10% with a short‐circuit current density of J_SC = 9.06 mA/cm², an open‐circuit voltage of V_OC = 0.77 V, and a fill factor of FF = 0.58. OSCs formed using P(DTBDAT‐TCNT) as the electron donor layer exhibited a PCE of 5.83% with J_SC = 12.2 mA/cm², V_OC = 0.77 V, and FF = 0.62. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 3182–3192     

Novel UV‐induced photografting process for preparing poly(tetrafluoroethylene)‐based proton‐conducting membranes

A novel process comprising the UV‐induced photografting of styrene into poly(tetrafluoroethylene) (PTFE) films and subsequent sulfonation has been developed for preparing proton‐conducting membranes. Although under UV irradiation the initial radicals were mainly generated on the surface of the PTFE films by the action of photosensitizers such as xanthone and benzoyl peroxide, the graft chains were readily propagated into the PTFE films. The sulfonation of the grafted films was performed in a chlorosulfonic acid solution. Fourier transform infrared and scanning electron microscopy were used to characterize the grafted and sulfonated membranes. With a view to use in fuel cells, the proton conductivity, water uptake, and mechanical properties of the prepared membranes were measured. Even through the degree of grafting was lower than 10%, the proton conductivity in the thickness direction of the newly prepared membranes could reach a value similar to that of a Nafion membrane. In comparison with γ‐ray radiation grafting, UV‐induced photografting is very simple and safe and is less damaging to the membranes because significant degradation of the PTFE main chains can be avoided. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2624–2637, 2007