Synthesis of complex macromolecules using iterative copper(0)‐mediated radical polymerization

Copper(0) mediated radical polymerization is an efficient and versatile polymerization technique which allows the control of acrylates and methacrylates with an unprecedented maintenance of end group fidelity (～100%) during the polymerization. In this highlight, we summarize recent works using Cu(0)‐mediated radical polymerization for the synthesis of multiblock copolymers via an iterative approach. This approach has been successfully implemented for the synthesis of decablock copolymers, constituted of blocks with a degree of polymerization ranging from 3–4 to 100 units as well as for the preparation of multiblock star polymers. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2083–2098     

Graft modification of crystalline nanocellulose by Cu(0)‐mediated SET living radical polymerization

Crystalline nanocellulose (CNC) was grafted with poly(methyl acrylate) (PMA) to yield modified CNC that is readily dispersed in a range of organic solvents [including tetrahydrofuran, chloroform, dimethylformamide, and dimethyl sulfoxide (DMSO)], in contrast to native CNC which is dispersible primarily in aqueous solutions. First, a CNC macroinitiator with high bromine initiator density was prepared through a 1,1′‐carbonyldiimidazole‐mediated esterification reaction in DMSO‐based dispersant. MA was then grafted from the CNC macroinitiator through SET living radical polymerization (LRP) at room temperature using Cu(0) (copper wire) as the catalyst. The LRP grafting proceeded rapidly, with ～30% monomer conversion achieved within 30 min, yielding approximately six times the mass of PMA with respect to CNC macroinitiator. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2800–2808     

Atom transfer radical polymerization of methyl methacrylate by copper(I)‐pyridine‐2‐carboximidate catalysts

Pyridine‐2‐carboximidates [methyl ( 1a ), ethyl ( 1b ), isopropyl ( 1c ), cyclopentyl ( 1d ), cyclohexyl ( 1e ), n‐octyl ( 1f ), and benzyl ( 1g )] were prepared from the reaction of 2‐cyanopyridine with the corresponding alcohols. Cyclopentyl‐substituted 1d was found to be a highly effective ligand for copper‐catalyzed atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA). For example, the observed rate constant for a CuBr/ 1d catalytic system was found to be nearly twice as high as the cyclohexyl‐substituted CuBr/ 1e catalytic system [k_obs = (1.19 vs 0.56) × 10^?4 s^?1). The effects of the solvents, temperature, catalyst/initiator, and solvent/monomer ratio on the ATRP of MMA were studied systematically for the CuBr/ 1d catalytic system. The optimum condition for the ATRP of MMA was found to be a 1:2:1:400 [CuBr]_o/[ 1d ]_o/[ethyl 2‐bromoisobutyrate]_o/[MMA]_o ratio at 60 °C in veratrole solution, which yielded well‐defined poly(MMA) with a narrow molecular weight distribution of 1.14. The catalytically active copper complex 2d was isolated from the reaction of CuBr with 1d . Narrow molecular weight distributions as low as 1.06 were achieved for the CuBr/ 1d catalytic system by employing 10% of the deactivator CuBr₂. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2747–2755, 2004     

End‐group fidelity in nitroxide‐mediated living free‐radical polymerizations

In this study, new nitroxides based on the 2,2,5‐trimethyl‐4‐phenyl‐3‐azahexane‐3‐oxy skeleton were used to examine chain‐end control during the preparation of polystyrene and poly(t‐butyl acrylate) under living free‐radical conditions. Alkoxyamine‐based initiators with a chromophore attached to either the initiating fragment or the mediating nitroxide fragment were prepared, and the extent of the incorporation of the chromophores at either the initiating end or the propagating chain end was determined. In contrast to 2,2,6,6‐tetramethyl piperidinoxy (TEMPO), the incorporation of the initiating and terminating fragment into the polymer chain was extremely high. For both poly(t‐butyl acrylate) and polystyrene with molecular weights less than or equal to 70,000, incorporations at the initiating end of greater than 97% were observed. At the terminating chain end, incorporations of greater than 95% were obtained for molecular weights less than or equal to 50,000. The level of incorporation tended to decrease slightly at higher molecular weights because of the loss of the alkoxyamine propagating unit, which had important consequences for block copolymer formation. These results clearly show that these new α‐H nitroxides could control the polymerization of vinyl monomers such as styrene and t‐butyl acrylate to an extremely high degree, comparable to anionic and atom transfer radical polymerization procedures. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4749–4763, 2000     

Ligand‐free Cu(0)‐mediated controlled radical polymerization of methyl methacrylate at ambient temperature

For the first time, ligand‐free Cu(0)‐mediated polymerization of methyl methacrylate (MMA) was realized by the selection of ethyl‐2‐bromo‐2‐phenylacetate as initiator at ambient temperature. The polymerization can reach up to 90% conversion within 5 h with dimethyl sulfoxide (DMSO) as solvent, while keeping manners of the controlled radical polymerization. Extensive investigation of this system revealed that for a well‐controlled Cu(0)‐mediated polymerization of MMA, the initiator should be selected with the structure as alkyl 2‐bromo‐2‐phenylacetate, and the solvent should be DMSO or N,N‐dimethylformamide. The selectivity for solvents indicated a typical single‐electron transfer‐living radical polymerization process. Scanning for other monomers indicated that under equal conditions, the polymerizations of other alkyl (meth)acrylates were uncontrollable. Based on these results, plausible reasons were discussed. The ligand‐free Cu(0)‐mediated polymerization showed its superiority with economical components and needless removal of Cu species from the resultant products. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Poly(methyl methacrylate‐co‐pentaerythritol tetraacrylate‐co‐butyl methacrylate)‐g‐polystyrene: Synthesis and high oil‐absorption property

Well‐defined high oil‐absorption resin was successfully prepared via living radical polymerization on surface of polystyrene resin‐supported N‐chlorosulfonamide group utilizing methyl methacrylate and butyl methacrylate as monomers, ferric trichloride/iminodiacetic acid (FeCl₃/IDA) as catalyst system, pentaerythritol tetraacrylate as crosslinker, and L ‐ascorbic acid as reducing agent. The polymerization proceeded in a “living” polymerization manner as indicated by linearity kinetic plot of the polymerization. Effects of crosslinker, catalyst, macroinitiator, reducing agent on polymerization and absorption property were discussed in detail. The chemical structure of sorbent was determined by FTIR spectrometry. The oil‐absorption resin shows a toluene absorption capacity of 21 g g^?1. The adsorption of oil behaves as pseudo‐first‐order kinetic model rather than pseudo‐second‐order kinetic model. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Modification of the ω‐bromo end group of poly(methacrylate)s prepared by copper(I)‐mediated living radical polymerization

Four different approaches to introduce a specific functional group at the ω terminus of poly(methacrylate)s (PMMAs) prepared via copper(I)bromide/pyridinalimine‐mediated atom transfer polymerization, under polymerization conditions, are reported. Method 1 involves the homolysis of the ω‐C Br bond with a subsequent reaction, via coupling or disproportionation, with an external radical species. The reaction with 2,2,6,6‐tetramethylpiperidin‐N‐oxyl shows a high conversion (>78%) of the ω‐bromo PMMA chains into their corresponding macromonomer analogues. Method 2 utilizes monomers that are able to undergo radical addition followed by subsequent fragmentation. Reactions with trimethyl[1‐(trimethylsiloxy)phenylethenyloxy]silane and allyl bromide show quantitative and 57% transformation, respectively. Method 3 is the reaction of a monomer that yields a relatively more stable secondary, or primary, carbon–halogen bond. Reactions with divinylbenzene, n‐butylacrylate, and ethylene showed quantitative, 62%, and quantitative additions, respectively. Method 4 is the addition of nonhomopropagating monomers, that is, maleic anhydride. This reaction proceeds quantitatively. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2678–2686, 2000     

A copper‐based reverse atom‐transfer radical polymerization process for the living radical polymerization of polyacrylonitrile

The reverse atom‐transfer radical polymerization (RATRP) technique using CuCl₂/2,2′‐bipyridine (bipy) complex as a catalyst was applied to the living radical polymerization of acrylonitrile (AN). A hexasubstituted ethane thermal iniferter, diethyl 2,3‐dicyano‐2,3‐diphenylsuccinate (DCDPS), was firstly used as the initiator in this copper‐based RATRP initiation system. A CuCl₂ to bipy ratio of 0.5 not only gives the best control of molecular weight and its distribution, but also provides rather rapid reaction rate. The rate of polymerization increases with increasing the polymerization temperature, and the apparent activation energy was calculated to be 57.4 kJ mol^?1. Because the polymers obtained were end‐functionalized by chlorine atoms, they were used as macroinitiators to proceed the chain extension polymerization in the presence of CuCl/bipy catalyst system via a conventional ATRP process. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 226–231, 2006     

Synthesis of poly(2‐ethylhexyl acrylate)/clay nanocomposite by in situ living radical polymerization

This investigation reports the preparation of tailor‐made poly(2‐ethylhexyl acrylate) (PEHA) prepared via in situ living radical polymerization in the presence of layered silicates and characterization of this polymer/clay nanocomposite. Being a low T_g (?65 °C) material, PEHA has very good film formation property for which it is used in paints, adhesives, and coating applications. 2‐Ethylhexyl acrylate was polymerized at 90 °C using CuBr and Cu(0) as catalyst in combination with N,N,N′,N″,N″‐pentamethyl diethylenetriamine (PMDETA) as ligand. A tremendous enhancement in reaction rate and polymerization data was achieved when acetone was added as additive to increase the efficiency of the catalyst system. PEHA/clay nanocomposite was prepared at 90 °C using CuBr as catalyst in combination with PMDETA as ligand. Different types of clay with same loading were also used to study the effect on reaction rate. The molecular weight (M_n) and polydispersity index of the prepared nanocomposites were characterized by size exclusion chromatography. The active end group of the polymer chain was analyzed by ¹H NMR analysis and by chain extension experiment. Polymer/clay interaction was studied by Fourier Transform Infrared spectrometry and wide‐angle X‐ray diffraction analyses. Distribution of clay in the polymer matrix was studied by the transmission electron microscopy. Thermogravimetric analysis showed that thermal stability of PEHA/clay nanocomposite increases on addition of nanoclay. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Fast and effective copper(0)‐mediated simultaneous chain‐ and step‐growth radical polymerization at ambient temperature

Vinyl‐conjugated monomer (methyl acrylate, MA) and allyl 2‐bromopropanoate (ABP)‐possessing unconjugated C?C and active C? Br bonds were polymerized via the Cu(0)‐mediated simultaneous chain‐ and step‐growth radical polymerization at ambient temperature using Cu(0) as catalyst, N,N,N′,N″,N″‐pentamethyldiethylenetriamine as ligand and dimethyl sulfoxide as solvent. The conversion was reached higher than 98% within 20 h. The obtained polymers showed block structure consisting of polyester and vinyl polymer moieties. The Cu(0)‐catalyzed simultaneous chain‐ and step‐growth radical polymerization mechanism was demonstrated by NMR, matrix‐assisted laser desorption ionization time‐of‐flight, and GPC analyses. Furthermore, the obtained copolymers of MA and ABP were further modified with poly(N‐isopropylamide) through radical thiol‐ene “click” chemistry from the terminal double bond. The thermoresponsive behavior of this block copolymer was investigated. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 3907–3916     

Copper(0)‐mediated living radical polymerization of acrylonitrile: SET‐LRP or AGET‐ATRP

Cu(0)‐mediated living radical polymerization was first extended to acrylonitrile (AN) to synthesize polyacrylonitrile with a high molecular weight and a low polydispersity index. This was achieved by using Cu(0)/hexamethylated tris(2‐aminoethyl)amine (Me₆‐TREN) as the catalyst, 2‐bromopropionitrile as the initiator, and dimethyl sulfoxide (DMSO) as the solvent. The reaction was performed under mild reaction conditions at ambient temperature and thus biradical termination reaction was low. The rapid and extensive disproportionation of Cu(I)Br/Me₆‐TREN in DMSO/AN supports a mechanism consistent with a single electron transfer‐living radical polymerization (SET‐LRP) rather than activators generated by electron transfer atom transfer radical polymerization (AGET ATRP). ¹H NMR analysis and chain extension experiment confirm the high chain‐end functionality of the resultant polymer. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2010     

Spontaneous Cu(I)Br–PMDETA‐mediated polymerization of isobornyl methacrylate in heterogeneous aqueous medium at ambient temperature

Isobornyl methacrylate (IBMA), a bulky hydrophobic methacrylate, undergoes very fast polymerization, in bulk, with Cu(I)Br/N,N,N′,N″,N″‐pentamethyldiethylenetriamine (PMDETA)/ethyl‐2‐bromoisobutyrate system, at ambient temperature. IBMA also undergoes a spontaneous initiator‐free polymerization, at ambient temperature, with Cu(I)Br/PMDETA catalytic system in dimethyl sulfoxide–water mixtures. The rate of the polymerization is seen to increase with the water content up to 80 mol % of water. A possible intervention of air in initiation is proposed. The active Cu(0) formed by the disproportionation of Cu(I) species in aqueous medium probably plays a vital role for a possible air‐initiation of IBMA via single electron transfer‐living radical polymerization (SET‐LRP) mechanism. A high tolerance level to water under SET‐LRP conditions is demonstrated. The poly(IBMA) samples obtained exhibit low molecular weight distributions (1.1–1.3). Similar behavior was not observed with other common methacrylates such as methyl methacrylate, t‐butyl methacrylate, cyclohexyl methacrylate, and benzyl methacrylate. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of crosslinked poly(butyl methacrylate‐co‐pentaerythritol triacrylate) gel by single electron transfer‐living radical polymerization and its oil‐absorbing properties

A novel high oil‐absorbing crosslinked gel was synthesized by copolymerization of butyl methacrylate (BMA) with a small amount of pentaerythritol triacrylate (PETA) crosslinker using single electron transfer‐living radical polymerization (SET–LRP) initiated with carbon tetrachloride (CCl₄) and catalyzed by Cu(0)/hexamethylenetetramine (HMTA) in N, N‐dimethylformamide (DMF). The polymerization followed first‐order kinetics as indicated by linear increase of monomer concentration with reaction time. Effects of reaction temperature, crosslinker, initiator, and catalyst on the oil‐absorbing properties of the crosslinked gel were investigated in detail. The oil absorptions of the crosslinked gel to chloroform, toluene could reach 51.9, 34.5 g/g, respectively. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Cu powder‐catalyzed single electron transfer‐living radical polymerization of acrylonitrile

Single electron transfer‐living radical polymerization (SET‐LRP) has been used as a new technique for the synthesis of polyacrylonitrile (PAN) catalyzed by Cu(0) powder with carbon tetrachloride (CCl₄) as the initiator and hexamethylenetetramine (HMTA) as the ligand in N,N‐dimethylformamide (DMF) or mixed solvent. Well‐controlled polymerization has been achieved as evidenced by a linear increase of molecular weight with respect to monomer conversion as well as narrow molecular weight distribution. Kinetics data of the polymerizations at both ambient temperature and elevated temperature demonstrate living/controlled feature. An increase in the concentration of ligand yields a higher monomer conversion within the same time frame and almost no polymerization occurs in the absence of ligand due to the poor disproportionation reaction of Cu(I). The reaction rate exhibits an increase with the increase of the amount of catalyst Cu(0)/HMTA. Better control on the molecular weight distribution has been produced with the addition of CuCl₂. In the presence of more polar solvent water, it is observed that there is a rapid increase in the polymerization rate. The effect of initiator on the polymerization is also preliminarily investigated. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Synthesis of poly(2‐methoxyethyl acrylate) by single electron transfer—Degenerative transfer living radical polymerization catalyzed by Na2S2O4 in water

Living radical polymerization of 2‐methoxyethyl acrylate (MEA) was achieved by single‐electron‐transfer/degenerative transfer mediated living radical polymerization (SET‐DTLRP) in water catalyzed by sodium dithionate. The poly(2‐methoxyethyl acrylate) is an amphiphilic polymer with a hydrophobic part (polyethylene chain) and a mildly hydrophilic tail. The plots of number‐average molecular weight versus conversion and ln{[M]₀/[M]} versus time are linear, indicating a controlled polymerization. This method leads to the preparation of α,ω‐di(iodo) poly(2‐methoxyethyl acrylate)s (α,ω‐di(iodo)PMEA) macroinitiators that can be further functionalized. The molecular weight distributions were determined using a combination of three detectors (TriSEC): right‐angle light scattering (RALLS), a differential viscometer (DV) and refractive index (RI). The method studied in this work represents a possible route to prepare well‐tailored macromolecules made of 2‐methoxyethyl acrylate (biocompatible material) in an environmentally friendly reaction medium. To the best of our knowledge there is no previous report dealing with the synthesis of PMEA by any LRP approach in aqueous medium. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 4454–4463, 2009     

Precisely controlled copper(0)‐catalyzed one‐pot reaction: Concurrent living radical polymerization and click chemistry

Copper(0)‐catalyzed one‐pot reaction combining living radical polymerization and “click chemistry” was investigated. By precisely tuning reaction time, three novel well‐defined polymers with different degree of carboxyl substitution, poly(propargyl methacrylate) (PPgMA), poly(1‐(4‐carboxyphenyl)‐[1,2,3]triazol‐4‐methyl methacrylate) (PCTMMA), and poly(1‐(4‐carboxyphenyl)‐[1,2,3]triazol‐4‐methyl methacrylate‐co‐propargyl methacrylate) (PCTMMA‐co‐PPgMA) were selectively obtained via Cu(0) powder/N,N,N′,N″,N″‐pentamethyldiethylenetriamine (PMDETA) cocatalyzed LRP and click chemistry. In addition, gel permeation chromatography and ¹H NMR analysis in conjunction with FTIR spectroscopy elucidate that one‐pot process undergoes three steps due to a pronounced rate enhancement of click reaction: (1) generating new monomer, 1‐(4‐carboxyphenyl)‐[1,2,3]triazol‐4‐methyl methacrylate (CTMMA); (2) copolymerization of two monomers (CTMMA and PgMA); (3) building homopolymer PCTMMA. Surprisingly, in contrast to typical Cu(I)‐catalyzed atom transfer radical polymerization (ATRP), copper(0)‐catalyzed one‐pot reaction showed high carboxylic acid group tolerance. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Living radical polymerization of acrylonitrile catalyzed by copper with a high concentration of radical initiator and its application in removal of Ag(I) after modification

In this study, we reported the synthesis of polyacrylonitrile (PAN) via living radical polymerization in N, N‐dimethylformamide using carbon tetrachloride as initiator, copper(II) chloride (CuCl₂)/hexamethylenetetramine as catalyst system, and 2,2‐azobisisobutyronitrile as a high concentration of thermal radical initiator. The polymerization proceeded in controlled/living manner as indicated by first‐order kinetics of the polymerization with respect to the monomer concentration, linear increase of the molecular weight with monomer conversion and narrow polydispersity. Higher polymerization rate and narrower molecular weight distributions were observed with CuCl₂ less than 50 ppm. The rate of polymerization showed a trend of increase along with temperature. The modified PAN containing amidoxime group was used for extraction of Ag(I) ions from aqueous solutions. The adsorption kinetics data indicated that the adsorption process followed pseudo‐second‐order rate model. The isotherm adsorption process could be described by the Freundlich isotherm model. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Preparation of remarkably tough polyHIPE materials via polymerization of oil‐in‐water HIPEs involving 1‐vinyl‐5‐aminotetrazole

Interconnected microcellular polymeric monoliths having unexpected high mechanical strength have been prepared using the high internal phase emulsion (HIPE) methodology. Oil‐in water concentrated emulsions of aqueous 1‐vinyl‐5‐amino [1,2,3,4]tetrazole (1‐VAT) mixed with a low molar ratio (7%) of N,N′‐methylenebisacrylamide as crosslinking agent were prepared using dodecane as dispersed phase and a mixture of hydrophilic surfactants. “Reverse” polyHIPE materials were obtained after radical copolymerization, solvent extraction, and drying. Their morphology, chemical composition, and physicochemical behavior are discussed. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2942–2947, 2010     

Gel formation in atom transfer radical polymerization of 2‐(N,N‐dimethylamino)ethyl methacrylate and ethylene glycol dimethacrylate

Copolymers of 2‐(N,N‐dimethylamino)ethyl methacrylate (DMAEMA) and ethylene glycol dimethacrylate (EGDMA) were synthesized via atom transfer radical polymerization using ethyl 2‐bromoisobutyrate as the initiator, Cu(I)Br as the catalyst, and 1,1,4,7,10,10‐hexamethyltriethylene tetramine as the ligand. At low crosslinker levels, the polymerizations followed the first‐order kinetics. However, when the crosslinker level was above 10 mol %, the ln([M]₀/[M]) versus time curves showed deceleration at medium conversions because of the higher reactivity of EGDMA than that of DMAEMA. An acceleration at high conversions was also observed and probably caused by the diffusion limitations of catalyst/ligand complex in the polymer network. The hydrogels were characterized by swelling experiments, and the sol polymers were characterized by the size exclusion chromatographic technique to determine the number‐average molecular weight and polydispersity. The gel data were analyzed and, via a comparison to Flory's gelation theory, found to be more homogeneous than similar hydrogels prepared by conventional free‐radical polymerization methods. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3780–3788, 2001