Polyisobutylene‐based polyurethanes. VI. Unprecedented combination of mechanical properties and oxidative/hydrolytic stability by H‐bond acceptor chain extenders

We describe the design, synthesis, characterization, and testing of novel polyurethanes (PUs) exhibiting unprecedented combinations of outstanding mechanical properties and oxidative/hydrolytic stabilities. This achievement is due to the use of polyisobutylene (PIB) soft segments plus flexible H‐bond acceptor chain extenders (HACEs): the PIB imparts superior oxidative/hydrolytic stability and the HACE produces reinforcing H‐bonds, which lead to outstanding mechanicals. Oxidative/hydrolytic stability was quantitated by retention of tensile strength and elongation after exposure to nitric acid. PUs containing 60–70% PIB retain their mechanical properties, whereas Carbothane®, Bionate®, and Elast‐Eon?, PUs marketed for chemical stability, degrade severely under the same conditions. Various HACEs were identified (e.g., hexaethylene glycol, tripropylene glycol, tributylene glycol, 3,3′‐diamino‐N‐methyl‐dipropylamine, etc.) and their effect on mechanical properties was investigated. A PIB‐ and HACE‐containing PU exhibited 29.2 MPa tensile strength, 620% elongation, and 80 Shore A hardness. Properties were analyzed in terms of stress–strain profiles, differential scanning calorimetry traces, dynamic mechanical thermal analysis plots, and oxidative/hydrolytic stability. The properties of various PIB‐based rubbers, that is, thermoplastic PUs, SIBSTAR®, and thermoset butyl rubber are compared. The novel PUs are promising candidates for biomaterials and industrial applications where a combination of mechanical properties and oxidative/hydrolytic stability is of the essence. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2361–2371, 2010     

Polyisobutylene‐based polyurethanes. III. Polyurethanes containing PIB/PTMO soft co‐segments

The synthesis, characterization, and structure–property behavior of polyurethanes containing polyisobutylene (PIB)/poly(tetramethylene oxide) (PTMO) soft co‐segments and bis(4‐isocyanatocyclohexyl)methane (HMDI)/hexanediol (HDO) hard segments is presented. The mechanical (stress/strain, hardness, and hysteresis) properties of these novel polyurethanes were investigated over a broad composition range. PIB‐based polyurethanes with HMDI/HDO hard segments showed better mechanical properties than earlier polyurethanes containing highly crystalline hard segments. The addition of moderate amounts (20% by weight) of PTMO significantly increased both tensile strengths and elongation. In the presence of larger amounts of PIB, these polyurethanes are expected to possess oxidative/hydrolytic/enzymatic stabilities superior to commercially available polyurethanes. These polyurethanes are softer and exhibit hysteresis superior to or comparable with conventional polyurethanes. According to initial thermal studies, these materials show good melt processibility. Overall, the mechanical properties of PIB based hybrid polyurethanes are similar to commercially important polyurethane type biomaterials. Our results show that the incorporation of PTMO segments to PIB‐based polyurethanes significantly improves elastomeric properties. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 5278–5290, 2009     

PIB‐based polyurethanes. IV. The morphology of polyurethanes containing soft co‐segments*

Novel polyurethanes consisting of polyisobutylene (PIB)/poly(tetramethylene oxide) (PTMO) or PIB/poly(hexamethylene carbonate) (PC) soft co‐segments in combination with 4,4′‐methylene‐bis(cyclohexyl isocyanate)/1,6‐hexanediol, 1,4‐butanediol, or 1,6‐hexamethylene diamine hard segments exhibit excellent mechanical properties (upto 31 MPa tensile strength with 700% elongation) together with unprecedented oxidative/hydrolytic stability. A structural model of the morphology of these polyurethanes was developed that reflects this combination of properties. The key new elements of our model are H bridges between the PTMO and PC type soft and urethane hard segments, which compatibilize the soft and hard domains, and the presence of large quantities of chemically resistant PIB soft segments that protect the other oxidatively/hydrolytically vulnerable constituents. A variety of FTIR, DSC, SAXS, AFM, and DMTA experiments strongly support the proposed morphological model. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 6180–6190, 2009     

Polyisobutylene‐based polyurethanes. II. Polyureas containing mixed PIB/PTMO soft segments

The design, synthesis, characterization, and structure–property behavior of polyureas containing novel soft segments of mixed polyisobutylene (PIB)/poly(tetramethylene oxide) (PTMO) chains and conventional hard segments is presented. Modest amounts (12%) of PTMO in the soft PIB phase significantly increase both the tensile strength and elongation of the polyureas. These polyureas exhibit not only oxidative/hydrolytic stabilities far superior to Bionate® and Elast‐Eon® considered the most oxidatively stable polyurethanes on the market but also display mechanical properties (29 MPa tensile strength and 200% elongation) approaching those of conventional thermoplastic polyurethanes. The surfaces of these polyureas are covered/protected by PIB segments, which will lead to excellent biocompatibility. Our results demonstrate that the PTMO segments facilitate stress transfer from the continuous mixed soft phase to the dispersed hard phase, which strengthens and flexibilizes PIB‐based polyureas and thus significantly improves elastomeric properties without compromising oxidative and hydrolytic stability. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 2787–2797, 2009     

Polyisobutylene‐based polyurethanes. V. Oxidative‐hydrolytic stability and biocompatibility

The oxidative/hydrolytic stability of polyurethanes (PUs) containing exclusively polyisobutylene (PIB), or mixed PIB/polytetramethylene oxide (PTMO), or mixed PIB/polyhexamethylene carbonate (PC) soft segments was investigated. The tensile strengths and elongations of various PUs were determined before and after agitating in 35% HNO₃ or 20% H₂O₂/0.1 M CoCl₂ solutions and retentions were quantified. The presence of PIB imparts significant oxidative/hydrolytic resistance. The tensile strength and elongation of PUs containing 70% PIB, or those of mixed PIB/PC soft segments with 50% PIB, remained essentially unchanged upon exposure to HNO₃; in contrast, PUs containing mixed PIB/PTMO soft segments with 50% PIB underwent significant degradation. The tensile strength of PUs with mixed PIB/PC (60/10%) soft segment increased after exposure to HNO₃, most likely because of oxidative crosslinking of PC segments. PIB/PTMO‐ and PIB/PC‐based PUs and commercially available PUs (Elast‐Eon® and Carbothane®) were exposed to H₂O₂/CoCl₂ solutions for up to 14 weeks. Although the experimental PIB/PC‐based PUs exhibited negligible change in mechanical properties and no surface damage, Elast‐Eon® and Carbothane® showed significant surface damage. PIB‐based polyureas and Bionate® were implanted in rats for 4 weeks in vivo, and their biocompatibility was investigated. The biocompatibility of PIB‐based materials was superior to Bionate®. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2194–2203, 2010     

Polyisobutylene‐based polyurethanes: VII. structure/property investigations for medical applications

The outstanding hydrolytic and oxidative stabilities of polyisobutylene‐based polyurethanes (PIB‐based PUs) were reported earlier. Herein, we summarize recent investigations aimed at further enhancing hydrolytic‐oxidative stabilities (in terms of resistance to aqueous buffer, nitric acid and CoCl₂/H₂O₂) together with excellent mechanical properties. The purity and dryness of ingredients together with precise NCO/OH stoichiometry (～1.05) are essential to obtain PIB‐based PUs with improved properties. Static and dynamic mechanical properties were optimized by analyzing stress–strain traces, thermal (TGA, DSC) responses, self‐organization (XRD) profiles, and rheological (DMA, creep) information. According to microstructure and surface analyses (AFM, contact angle) annealing increases the segregation of individual segments and increases surface hydrophobicity, which in turn enhances the shielding of hydrolytically oxidatively vulnerable carbamate bonds by inert PIB barriers, and thus significantly improves hydrolytic‐oxidative stability. Annealing does not much affect bulk properties, such as static and dynamic mechanical and thermal properties; however, it increases damping over a wide temperature range. Annealed PIB‐based PU containing 72.5% PIB exhibits outstanding hydrolytic‐oxidative stability together with ～26 MPa tensile strength, ～500% elongation, and ～77 Microshore hardness. PIB‐based PUs are significantly more resistant to hydrolytic and oxidative degradation than ElastEon? E2A, a commercially available PDMS‐based PU, widely used for medical applications. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 532–543     

Polyisobutylene‐based segmented polyureas. I. Synthesis of hydrolytically and oxidatively stable polyureas

Novel segmented polyurea elastomers containing soft polyisobutylene (PIB) segments were synthesized and characterized. The key ingredient, primary amine‐telechelic PIB oligomers (NH₂‐PIB‐NH₂) with number average molecular weights of 2500 and 6200 g/mol were synthesized. PIB‐based polyureas were prepared by using various aliphatic diisocyanates and diamine chain extenders with hard segment contents between 9.5 and 46.5% by weight. All copolymers displayed microphase morphologies as determined by dynamic mechanical analysis. Tensile strengths of nonchain‐extended and chain‐extended polyureas showed a linear dependence on the urea hard segment content. PIB‐based polyureas prepared with NH₂‐PIB‐NH₂ of M_n = 2500 g/mol, 4,4′‐methylendbis(cyclohexylisocyantate), and 1,6‐diaminohexane containing 45% hard segment exhibited 19.5 MPa tensile strength which rose to 23 MPa upon annealing at 150 °C for 12 h. With increasing hard segment content, elongation at break decreased from ～ 450% to a plateau of 110%. The hydrolytic and oxidative stability of PIB‐based polyureas were unprecedented. Although commercial “oxidatively resistant” thermoplastic polyurethanes degraded severely upon exposure to boiling water or concentrated nitric acid, the experimental polyureas survived without much degradation in properties. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 38–48, 2009     

Polyisobutylene‐based polyurethanes. IX. synthesis,characterization, and properties of polyisobutylene‐based poly(urethane‐ureas)

Polyisobutylene (PIB)‐based polyurethanes (PUs) exhibit unparalleled hydrolytic‐oxidative‐biologic stability and are melt processible, however, their mechanical (strength) properties are modest mainly due to insufficient H bonds. We posited and demonstrate that the ultimate properties of PIB‐PUs are enhanced, while their melt processibility is maintained, by the judicious introduction of urea linkages, i.e., strong bifurcated H bonds, in the chain. The incorporation of bifurcated H bonds in PIB‐PUs was achieved by using the conventional butane diol chain extender (CE) in combination with controlled amounts of amino alcohol as co‐chain extender (co‐CE). Polyurethanes containing both urethane and urea linkages are polyurethane‐ureas (PUU). Specifically, PIB‐PUUs prepared with PIB‐diol/MDI together with 80/20 mole % butane diol/amino butanol exhibited ～30 MPa tensile strength, ～550% elongation, ～80 Shore A hardness, and ～137 °C flow temperature. Other amino alcohols, i.e., amino ethanol, ‐propanol, and ‐hexanol, were less effective co‐CEs. ¹H‐NMR and FT‐IR spectroscopies indicate the presence of bifurcated H bonds in PIB‐PUUs prepared with CE/co‐CE combinations. Characterization by differential scanning calorimetry, thermogravimetric analysis, dynamic mechanical thermal analysis, and creep experiments also suggest bifurcated H bonds in PIB‐PUU. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2361–2369     

Minute amounts of organically modified montmorillonite improve the properties of polyisobutylene‐based polyurethanes

We discovered that polyisobutylene (PIB)‐based polyurethanes (PIB‐PUs) containing minute amounts (0.5%) of chemically bound organically modified montmorillonite (OmMMT) surprisingly produce films exhibiting improved properties. The OmMMT was prepared by reacting sodium montmorillonite (Na⁺MMT^?) with quaternary ammonium salts of a tertiary amine carrying a ? NH₂ functionality. The positively charged quaternary amine group becomes electrostatically attached to negatively charged MMT layers and defoliates it, whereas the free ? NH₂ group reacts with diisocyanates and acts as an additional chain extender. Thus, when OmMMT is added to a mixture of ingredients assembled for the synthesis of PIB‐PUs, this modified clay becomes an integral part of the PU. Specifically, we found that the integration of 0.5% OmMMT to PIB‐based PUs produces films with significantly enhanced tensile strength, elongation, toughness, creep, and stress relaxation relative to that of PIB‐PUs. The findings were discussed and explained in terms of a proposed morphology for the nanocomposite. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 4076–4087     

Polyisobutylene‐based polyurethanes. VIII. Polyurethanes with ‐O‐S‐PIB‐S‐O‐ soft segments

We describe the synthesis, characterization, and select properties of a novel polyurethane (PU) prepared using a new polyisobutylene diol, HO‐CH₂CH₂‐S‐PIB‐S‐CH₂CH₂‐OH, soft segment and conventional hard segments. The diol is synthesized by terminal functionalization of ally‐telechelic PIB followed by low‐cost thiol‐ene click chemistry. Properties of ‐S‐ containing PU (PIB_S‐PU) containing 72.5% PIB were investigated and compared to similar PUs made with HO‐PIB‐OH (PIB_O‐PU). Hydrolytic resistance was studied by contact with phosphate‐buffered saline, oxidative resistance by immersing in concentrated HNO₃, and metal ion oxidation resistance by exposure to CoCl₂/H₂O₂. Hydrolytic and oxidative resistances of PIB_S‐PU and PIB_O‐PU are similar and superior to a commercial PDMS‐based PU, Elast‐Eon? E2A. According to ¹H NMR spectroscopy the ‐S‐ in PIB_S‐PUs remained unchanged upon treatment with HNO₃, however, oxidized mainly to ‐SO₂‐ by CoCl₂/H₂O_2. Static mechanical properties of PIB_S‐PU and PIB_O‐PU are similar, except creep resistance of PIB_S‐PU is surprisingly superior. The thermal stability of PIB_S‐PUs is ～15 °C higher than that of PIB_O‐PU. FTIR spectroscopy indicates H bonded S atoms (N‐H…S) between soft and hard segments, which noticeably affect properties. DSC and XRD studies suggest random low‐periodicity crystals dispersed within a soft matrix. Energy dispersive X‐ray spectroscopy–scanning electron microscopy indicates homogeneous distribution of S atoms on PIB_S‐PU surfaces. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1119–1131     

Segmented polyurethanes derived from novel siloxane–carbonate soft segments for biomedical applications

A novel macrodiol based on mixed silicone and carbonate chemistries was synthesized and used as a soft segment precursor in the synthesis of two series of segmented polyurethane (PU) copolymers varying in hard segment content and soft segment molecular weight. The hard segments in these copolymers were derived from 4,4‐methylene diphenyl diisocyanate and 1,4‐butane diol. The phase transitions, microphase separation behavior, and mechanical properties of the copolymers were investigated using a variety of experimental methods. When compared with segmented PU copolymers having predominately poly(dimethyl siloxane) soft segments, these siloxane–carbonate soft segment copolymers exhibit enhanced intersegment mixing, and consequently relatively low mechanical modulus. With relatively low modulus and siloxane units in the soft phase, the siloxane–carbonate PUs have potential for use in cardiac and orthopedic biomedical applications. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

Pi‐conjugated chain extenders for the synthesis of optoelectronic segmented polyurethanes

The optical properties of mechanochromic materials change under mechanical stress. Segmented polyurethanes are elastomers composed of amorphous, saturated chain soft segments, and rigid pi‐conjugated hard domains. Within aggregates of hard domains pi–pi interactions may form and result in perturbation of the optoelectronic properties of the system. Disruption and restoration of these electronic interactions within the material may lead to observable mechanochromic response. A series of oligothiophene diols and diamines, as well as a naphthalene diimide diol, have been synthesized for incorporation into the hard domains of segmented polyurethanes and polyureas using long poly(tetramethylene oxide) chains as soft segments. The resulting polymers were evaluated to determine their extent of polymerization and their thermal stability. The optical properties of the materials were studied in solution and as thin films. Where possible the electrochemical properties of the polymers were also explored. The length of the soft segment chains in the segmented polyurethanes hindered electronic coupling of hard domains. Future work involving smaller, more solubilizing soft segments may allow for easier material characterization and mechanochromic response. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Polyisobutylene‐based polyurethanes X: PU nanocomposites with s‐containing soft segments

Sulfur‐containing polyisobutylene (PIB)‐based polyurethane nanocomposite (PIB_s‐PU/NC) was synthesized using HO? CH₂CH₂? S? PIB? S? CH₂CH₂? OH for the soft segment, conventional hard segments of MDI and BDO, and organically modified montmorillonite (OmMMT) nanolayers. The properties of PIB_s‐PU/NC containing 72.5% PIB and 0.5% OmMMT were studied and contrasted with unmodified PIB_s‐PU. PIB_s‐PU/NC produces colorless optically clear films exhibiting enhanced tensile strength, elongation, oxidative–hydrolytic stability, and creep resistance relative to that of PIB_s‐PU. FTIR spectroscopy indicates H bonded S atoms between soft and hard segments, and OmMMT nanolayers. DSC and XRD suggest randomly dispersed low‐periodicity crystals and urea groups between galleries. We propose that minute amounts of OmMMT nanolayers become covalently attached to polyurethane chains and beneficially affect properties by acting as co‐chain extender/reinforcing filler. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2760–2765     

Combining cationic ring‐opening polymerization and click chemistry for the design of functionalized polyurethanes

A straightforward strategy for the synthesis and functionalization of polyurethanes (PUs) via the use of alkyne‐functionalized polytetrahydrofuran (PTHF) diols is described. The alkyne groups have been introduced into the PTHF chains by the cationic ring‐opening copolymerization of tetrahydrofuran and glycidyl propargyl ether. These PTHF prepolymers were combined with 1,4‐butanediol and hexamethylene diisocyanate for the synthesis of linear PUs with latent functionalization sites. The polyether segments of the PUs have then been coupled with several types of functionalized azides by the copper‐catalyzed azide‐alkyne “click” chemistry, for example with phosphonium containing azides for their antibacterial properties. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Free volume and water vapor transport properties of temperature‐sensitive polyurethanes

Segmented polyurethanes (PU) with crystalline soft segments were prepared with different crystalline polyols as soft segments. Morphology and microstructure of the PUs were investigated using Differential Scanning Calorimetry (DSC), Wide‐angle X‐ray Diffraction (WAXD), and Positron Annihilation Lifetime Spectra (PALS). Water vapor transport properties of the PU membranes were measured in the temperature range of crystal melting of their soft segments. Dependence of free volume of the PUs on temperature and the relationship between the free volume and water vapor permeability of the PU membranes were investigated. The results show that the mean free volume size and fractional free volume increase more rapidly in the temperature range of crystal melting than in other temperature intervals. In the specified temperature range, water vapor permeability of the polyester based PU membranes increases significantly, caused by the steep increase in free volume, due to crystal melting of the soft segments. Water vapor permeability of the polyester based PUs exhibits approximately direct correlation with the fractional free volume within the temperature range of crystal melting. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 1865–1872, 2005     

Morphology and tensile properties of model thermoplastic polyurethanes with MDI/butanediol based monodisperse hard segments

Morphology and tensile properties of model thermoplastic polyurethanes (TPUs) containing polyisobutylene (PIB) or poly(tetramethylene oxide) (PTMO) based soft segment and 4,4‐methylene bis(phenyl isocyanate) (MDI) and 1,4‐butanediol (BDO) based monodisperse hard segments (HSs), consisting of exactly two to four MDI units extended by BDO, were investigated. Using FT‐IR spectroscopy, increased hydrogen bonded C?O fraction was observed in model TPUs as the HS size increased. The hydrogen bonded C?O fraction was higher in PIB based TPUs compared with PTMO based TPUs, indicating higher phase separation in PIB based TPUs. The morphology of TPUs was investigated using AFM phase imaging, which showed ribbon‐like or interconnected hard domains in PTMO based model TPUs and randomly dispersed hard domains in PIB based model TPUs. SAXS revealed that the degree of phase separation in the model TPUs was higher than in their polydisperse analogues. Domain spacing as well as interfacial thickness increased with the increasing HS size, and both values were higher in PTMO based TPUs. The tensile analysis indicated that model TPUs exhibited higher modulus and slightly higher elongation compared with their polydisperse analogues. Only in PTMO based model TPUs, strain induced crystallization was observed above 300% elongation. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2485–2493     

A green approach toward oleic‐ and undecylenic acid‐derived polyurethanes

Naturally occurring oleic and undecylenic acids were used as raw materials for the synthesis of novel polyurethanes (PUs). The application of environmentally friendly thiol‐ene additions to 10‐undecenoate and oleate derivatives was studied with the goal of obtaining renewable diols. The resulting monomers were then polymerized with 4,4′‐methylenebis (phenylisocyanate), in N,N‐dimethylformamide solution using tin (II) 2‐ethylhexanoate as catalyst, to produce the corresponding thermoplastic PUs (TPUs). Also, ultrasound irradiation has been tested to improve the synthesis of PU. Under these conditions, TPUs were obtained in high yields (80–99%) with weight‐average molecular weights in the 36–83 kDa range. The chemical structures of PUs were assessed by FTIR and NMR spectroscopy. The thermal and mechanical properties of the synthesized TPUs have been studied and they showed a clear dependence on the structure of the parent diol. MTT test was carried out to asses the potential cytotoxicity of the prepared PUs, indicating no cytotoxic response. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Polyisobutylene‐based biomaterials

This article highlights the biomaterial‐related research of the Macromolecular Engineering Research Centre (MERC). The MERC group concentrated on polyisobutylene (PIB)‐based biomaterials. In this article, first the unique properties of PIB are discussed, followed by a review of PIB‐based potential biomaterials. MERC's systematic research program aimed to develop novel PIB‐based biomaterials is then highlighted, including surface modification and biocompatibility studies. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3091–3109, 2004     

Networks and conetworks of PIB‐based cyanoacrylate‐telechelic prepolymers: Synthesis,characterization, and properties

Novel networks and conetworks were prepared by the instantaneous polymerization of cyanoacrylate‐telechelic three‐arm star polyisobutylene [Ø(PIB‐CA)₃] and the copolymerization of Ø(PIB‐CA)₃/2,4,4‐trimethylpentane cyanoacrylate (TMP‐CA) mixtures, respectively, by means of strong nucleophiles, such as NEt₂‐telechleic linear or three‐arm star PIBs [Ø(PIB‐NEt₂)_{2 or 3}]. The reactants were combined in the bulk in double‐barrel syringes by reaction injection molding (RIM). The chemical and mechanical properties of products prepared in the bulk and by conventional solution techniques were characterized by various techniques (swelling, extractables, FTIR and NMR spectroscopies, Instron, microhardness, oxidative resistance, DSC, DMTA). Conditions for the preparation of rubbery materials for possible biomedical applications were developed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2612–2623, 2008     

Synthesis,characterization, and molecular modeling studies of novel polyurethanes based on 2,2′‐[ethane‐1,2‐diylbis(nitrilomethylylidene)]diphenol and 2,2′‐[hexane‐1,6‐diylbis(nitrilomethylylidene)] diphenol hard segments

Novel polyurethanes (PUs) based on 2,2′‐[ethane‐1,2‐diylbis(nitrilomethylylidene)]diphenol and 2,2′‐[hexane‐1,6‐diylbis(nitrilomethylylidene)]diphenol as hard segments containing four aromatic diisocyanates (4,4′‐diphenylmethane diisocyanate, toluene 2,4‐diisocyanate, isophorone diisocyanate, and hexamethylene diisocyanate) have been prepared. Fourier transform infrared, UV spectrophotometry, fluorescence spectroscopy, ¹H NMR and ¹³C NMR spectroscopy, thermogravimetric analysis, and differential thermal analysis have been used to determine the structural characterization and thermal properties of the segmented PUs. All the PUs contain domains of both semicrystalline and amorphous structures, as indicated by X‐ray diffraction. The acoustic properties have been calculated with the group contribution method. Molecular dynamics simulations have been performed on all the PUs to estimate the cohesive energy density and solubility parameter values, which compare well with the values calculated with the group contribution method. Furthermore, the simulation protocols have been applied to the PUs to produce X‐ray diffraction plots to determine the phase morphology of the PUs. The surface properties of the PUs have been estimated from the simulation protocols. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6032–6046, 2006