Ethylene–propylene copolymerization with bis(β‐enaminoketonato) titanium complexes activated with modified methylaluminoxane

Ethylene–propylene copolymerization, using [(Ph)NC(R₂)CHC(R₁)O]₂TiCl₂ (R₁ = CF₃, Ph, or t‐Bu; R₂ = CH₃ or CF₃) titanium complexes activated with modified methylaluminoxane as a cocatalyst, was investigated. High‐molecular‐weight ethylene–propylene copolymers with relatively narrow molecular weight distributions and a broad range of chemical compositions were obtained. Substituents R₁ and R₂ influenced the copolymerization behavior, including the copolymerization activity, methylene sequence distribution, molecular weight, and polydispersity. With small steric hindrance at R₁ and R₂, one complex (R₁ = CF₃; R₂ = CH₃) displayed high catalytic activity and produced copolymers with high propylene incorporation but low molecular weight. The microstructures of the copolymers were analyzed with ¹³C NMR to determine the methylene sequence distribution and number‐average sequence lengths of uninterrupted methylene carbons. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 5846–5854, 2006     

Olefin polymerization and copolymerization by complexes bearing [ONNO]‐Type salan ligands: Effect of ligand structure and metal type (titanium,zirconium, and vanadium)

A series of novel titanium(IV) complexes bearing tetradentate [ONNO] salan type ligands: [Ti{2,2′‐(OC₆H₃‐5‐t‐Bu)₂‐NHRNH}Cl₂] (Lig¹TiCl₂: R = C₂H₄; Lig²TiCl₂: R = C₄H₈; Lig³TiCl₂: R = C₆H₁₂) and [Ti{2,2′‐(OC₆H₂‐3,5‐di‐t‐Bu)₂‐NHC₆H₁₂NH}Cl₂] (Lig⁴TiCl₂) were synthesized and used in the (co)polymerization of olefins. Vanadium and zirconium complexes: [ M{2,2′‐(OC₆H₃‐3,5‐di‐t‐Bu)₂‐NHC₆H₁₂NH}Cl₂] (Lig⁴VCl₂: M = V; Lig⁴ZrCl₂: M = Zr) were also synthesized for comparative investigations. All the complexes turned out active in 1‐octene polymerization after activation by MAO and/or Al(i‐Bu)₃/[Ph₃C][B(C₆F₅)₄]. The catalytic performance of titanium complexes was strictly dependent on their structures and it improves for the increasing length of the aliphatic linkage between nitrogen atoms (Lig¹TiCl₂ << Lig²TiCl₂ < Lig³TiCl₂) and declines after adding additional tert‐Bu group on the aromatic rings (Lig³TiCl₂ < Lig⁴TiCl₂). The activity of all titanium complexes in ethylene polymerization was moderate and the properties of polyethylene was dependent on the ligand structure, cocatalyst type, and reaction conditions. The Et₂AlCl‐activated complexes gave polymers with lover molecular weights and bimodal distribution, whereas ultra‐high molecular weight PE (up to 3588 kg mol^?1) and narrow MWD was formed for MAO as a cocatalyst. Vanadium complex yielded PE with the highest productivity (1925.3 kg mol_v^?1), with high molecular weight (1986 kg mol^?1) and with very narrow molecular weight distribution (1.5). Copolymerization tests showed that titanium complexes yielded ethylene/1‐octene copolymers, whereas vanadium catalysts produced product mixtures. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 2111–2123     

Ethylene polymerization by the new chromium catalysts based on amino‐pyrrolide ligands

A series of amino‐pyrrolide ligands ( 1–4a ) and their derivatives amino‐thiophene ligand ( 5a ), amino‐indole ligand ( 6a ) were prepared. Chromium catalysts, which were generated in situ by mixing the ligands with CrCl₃(thf)₃ in toluene, were tested for ethylene polymerization. The preliminary screening results revealed that the tridentate amino‐pyrrolide ligands containing soft pendant donor, 3a, 4a /CrCl₃(thf)₃ systems displayed high catalytic activities towards ethylene polymerization in the presence of modified methyaluminoxane. The electronic and steric factors attached to the ligand backbone significantly affected both the catalyst activity and the polymer molecular weight. Complex 4b was obtained by the reaction of CrCl₃(thf)₃ with one equivalent of the lithium salts of 4a , which was the most efficient ligand among the tested ones. The effect of polymerization parameters such as cocatalyst concentration, ethylene pressure, reaction temperature, and time on polymerization behavior were investigated in detail. The resulting polymer obtained by 4b display wax‐like and possess linear structure, low molecular weight, and unimodal distribution. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 713–721, 2009     

Ethylene/α‐olefin copolymerization with bis(β‐enaminoketonato) titanium complexes activated with modified methylaluminoxane

Copolymerizations of ethylene with α‐olefins (i.e., 1‐hexene, 1‐octene, allylbenzene, and 4‐phenyl‐1‐butene) using the bis(β‐enaminoketonato) titanium complexes [(Ph)NC(R₂)CHC(R₁)O]₂TiCl₂ ( 1a : R₁ = CF₃, R₂ = CH₃; 1b : R₁ = Ph, R₂ = CF₃; and 1c : R₁ = t‐Bu, R₂ = CF₃), activated with modified methylaluminoxane as a cocatalyst, have been investigated. The catalyst activity, comonomer incorporation, and molecular weight, and molecular weight distribution of the polymers produced can be controlled over a wide range by the variation of the catalyst structure, α‐olefin, and reaction parameters such as the comonomer feed concentration. The substituents R₁ and R₂ of the ligands affect considerably both the catalyst activity and comonomer incorporation. Precatalyst 1a exhibits high catalytic activity and produces high‐molecular‐weight copolymers with high α‐olefin insertion. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 6323–6330, 2005     

Olefin polymerization catalyzed by amide vanadium(IV) complexes: The stereo‐ and regiochemistry of propylene insertion

The reaction of VCl₃(THF)₃ with 1 equiv of the lithium salt of ligand ArNH(Me₂SiCH₂CH₂SiMe₂)NHAr or ArNH(SiMe₃) (Ar = 2,6‐Me₂C₆H₃) afforded the corresponding V(IV) amide complexes, [1,2‐CH₂CH₂(Me₂SiNAr)₂]VCl₂ ( 3 ) and (Me₃SiNAr)₂VCl₂ ( 4 ). The activation of 3 and 4 with the alkyl aluminum compound Al₂Et₃Cl₃ or AlEt₂Cl produced active ethylene polymerization catalysts exhibiting productivity values among the highest reported for vanadium amide based catalysts. Moreover, syndiotactic specific propylene polymerization was successfully conducted at ?40 °C in the presence of 3 /Al₂Et₃Cl₃ and 4 /Al₂Et₃Cl₃. Syndiotactic polypropylenes with moderate stereoregularity ([rr] = 0.66) and a concentration of regioirregular propylene of 6.9 mol % were obtained. Monomodal molecular weight distributions and polydispersity indices lower than 2 were observed in the polymerization runs carried out in heptane solutions. Thus, ethylene–propylene copolymers with propylene concentrations up to 45 mol % were synthesized and characterized by ¹³C NMR and thermal analysis. Good alternation and random distribution of the two monomers were actually obtained. Samples with elevated concentrations of propylene were completely amorphous, with a glass‐transition temperature of ?50 °C. The properties and structure of the copolymers produced with amide vanadium catalysts 3 and 4 were similar to those reported for ethylene–propylenes produced with industrial vanadium‐based catalysts, suggesting the presence of the same active catalyst species. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 3279–3289, 2006     

Ethylene polymerization and ethylene/hexene copolymerization by vanadium(III) complexes bearing bidentate phenoxy‐phosphine oxide ligands

A series of novel vanadium(III) complexes bearing bidentate phenoxy‐phosphine oxide [O,P=O] ligands, (2‐R₁‐4‐R₂‐6‐Ph₂P=O‐C₆H₂O)VCl₂(THF)₂ ( 2a : R₁ = R₂ = H; 2b : R₁ = F, R₂ = H; 2c : R₁ = tBu, R₂ = H; 2d : R₁ = Ph, R₂ = H; 2e : R₁ = R₂ = Me; 2f : R₁ = R₂ = tBu; 2g : R₁ = R₂ = CMe₂Ph) have been synthesized by adding 1 equiv of the ligand to VCl₃(THF)₃ dropwise in the presence of excess triethylamine. Under the same conditions, the adding of VCl₃(THF)₃ to 2.0 equiv of the ligand afforded vanadium(III) complexes bearing two [O,P=O] ligands ( 3c , 3f ). All the complexes were characterized by FTIR and mass spectra as well as elemental analysis. Structures of complexes 2c and 3c were further confirmed by X‐ray crystallographic analysis. On activation with Et₂AlCl and ethyl trichloroacetate, these complexes displayed high catalytic activities for ethylene polymerization (up to 26.4 kg PE/mmol_V·h·bar) even at high reaction temperature (70 °C) indicative of high thermal stability, and produced high molecular weight polymers with unimodal molecular weight distributions. Additionally, the complexes with optimized structure exhibited high catalytic activities for ethylene/1‐hexene copolymerization. Catalytic activity, comonomer incorporation, and polymer molecular weight can be controlled in a wide range via the variation of catalyst structure and the reaction parameters such as Al/V molar ratio, comonomer feed concentration, and reaction temperature. The monomer reactivity ratios r_E and r_H were determined according to ¹³C NMR spectra, which indicated these complexes preferred ethylene to 1‐hexene in the copolymerization. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 5298–5306     

Ethylene polymerizations,and the copolymerizations of ethylene with hexene or norbornene with highly active mono(β‐enaminoketonato) vanadium(III) catalysts

Five novel vanadium(III) complexes [PhN = C(R₂)CHC(R₁)O]VCl₂(THF)₂ ( 4a : R₁ = Ph, R₂ = CF₃; 4b : R₁ = t‐Bu, R₂ = CF₃; 4c : R₁ = CF₃, R₂ = CH₃; 4d : R₁ = Ph, R₂ = CH₃; 4e : R₁ = Ph, R₂ = H) have been synthesized and characterized. On activation with Et₂AlCl, all the complexes, in the presence of ethyl trichloroacetate (ETA) as a promoter, are highly active precatalysts for ethylene polymerization, and produce high molecular weight and linear polymers. Catalyst activities more than 16.8 kg PE/mmol_V h bar and weight‐average molecular weights higher than 173 kg/mol were observed under mild conditions. The copolymerizations of ethylene and norbornene or 1‐hexene with the precatalysts were also explored, which leads to high molecular weight copolymers with high comonomer incorporation. Catalyst activity, comonomer incorporation, and polymer molecular weight as well as polydispersity index can be controlled over a wide range by the variation of precatalyst structure and the reaction parameters such as Al/V molar ratio, comonomer feed concentration, and polymerization temperature. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2038–2048, 2008     

Living syndiospecific polymerization of propylene promoted by C1‐symmetric titanium complexes activated by dried MAO

A series of C₁‐symmetric titanium complexes with both salicylaldiminato and β‐enaminoketonato as the ligands have been synthesized and investigated as the catalysts for propylene polymerization. In the presence of dried methylaluminoxane (dMAO), the complex with bulky substituent tert‐butyl ortho to alkyl oxygen can promote living polymerization of propylene with improved catalytic activity at ambient temperature, producing high molecular weight syndiotactic polypropylenes (rrrr 90.2%) with narrow molecular weight distributions (M_w/M_n = 1.07–1.22), via a propagation of 1,2‐insertion of monomer and chain‐end control of stereoselectivity. The propagation of polymer chain is completely different from that mediated by FI catalysts (the titanium complexes with phenoxy‐imine chelate ligands) which favor 2,1‐insertion of monomer. The interaction between a fluorine and a β‐hydrogen of a growing polymer chain, negligible chain transfer to monomer and dMAO without any free AlMe₃ were responsible for the achievement of living propylene polymerization. The substituent ortho to alkyl oxygen determined the stereo structure of the resultant polypropylene. In the case of less steric congested complexes with two nonequivalent coordination positions, the growing polymer chain might swing back to the favorite coordination position (site‐epimerization), forming m dyads regioirregular units. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Novel vanadium(III) complexes with tridentate phenoxy‐phosphine [O,P(O),O] ligands: Synthesis,characterization, and catalytic behavior of ethylene polymerization and copolymerization with 10‐undecen‐1‐ol

A series of novel vanadium(III) complexes bearing tridentate phenoxy‐phosphine [O,P,O] ligands and phosphine oxide‐bridged bisphenolato [O,P?O,O] ligands, which differ in the steric and electronic properties, have been synthesized and characterized. These complexes were characterized by Fourier transform infrared spectroscopy (FTIR) and mass spectra as well as elemental analysis. Single‐crystal X‐ray diffraction revealed that complexes 3c and 4e adopt an octahedral geometry around the vanadium center. In the presence of Et₂AlCl as a cocatalyst, these complexes displayed high catalytic activities up to 22.8 kg PE/mmol_V.h.bar for ethylene polymerization, and produced high‐molecular‐weight polymers. Introducing additional oxygen atom on phosphorus atom of [O,P,O] ligands has resulted in significant changes on the aspect of steric/electronic effect, which has an impact on polymerization performance. 3c and 4c /Et₂AlCl catalytic systems were tolerant to elevated temperature (70 °C) and yielded unimodal polyethylenes, indicating the single‐site behavior of these catalysts. By pretreating with equimolar amounts of alkylaluminums, functional α‐olefin 10‐undecen‐1‐ol can be efficiently incorporated into polyethylene chains. 10‐Undecen‐1‐ol incorporation can easily reach 14.6 mol % under the mild conditions. Other reaction parameters that influenced the polymerization behavior, such as reaction temperature, Al/V (molar ratio), and comonomer concentration, are also examined in detail. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

A Bis(phenoxy‐imine)Zr Complex for Ultrahigh‐Molecular‐Weight Amorphous Ethylene/Propylene Copolymer

A new bis(phenoxy‐imine)Zr complex has been developed. This complex in conjunction with ⁱBu₃Al/Ph₃CB(C₆F₅)₄ at 70°C produces ultrahigh‐molecular‐weight amorphous ethylene/propylene copolymer with a weight‐average molecular weight of 10 200 000 g/mol versus polystyrene standards, which represents the highest molecular weight known for linear, synthetic copolymers to date.     

Hydrogen effects in propylene polymerization reactions with titanium‐based Ziegler–Natta catalysts. II. Mechanism of the chain‐transfer reaction

Hydrogen is a very effective chain‐transfer agent in propylene polymerization reactions with Ti‐based Ziegler–Natta catalysts. However, measurements of the hydrogen concentration effect on the molecular weight of polypropylene prepared with a supported TiCl₄/dibutyl phthalate/MgCl₂ catalyst show a peculiar effect: hydrogen efficiency in the chain transfer significantly decreases with concentration, and at very high concentrations, hydrogen no longer affects the molecular weight of polypropylene. A detailed analysis of kinetic features of chain‐transfer reactions for different types of active centers in the catalyst suggests that chain transfer with hydrogen is not merely the hydrogenolysis reaction of the Ti? C bond in an active center but proceeds with the participation of a coordinated propylene molecule. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1899–1911, 2002     

Ethylene polymerization and ethylene/hexene copolymerization with vanadium(III) catalysts bearing heteroatom‐containing salicylaldiminato ligands

A series of novel vanadium(III) complexes bearing heteroatom‐containing group‐substituted salicylaldiminato ligands [RN?CH(ArO)]VCl₂(THF)₂ (Ar = C₆H₄, R = C₃H₂NS, 2a ; C₇H₄NS, 2c ; C₇H₅N₂, 2d ; Ar = C₆H₂tBu₂ (2,4), R = C₃H₂NS, 2b ) have been synthesized and characterized. Structure of complex 2c was further confirmed by X‐ray crystallographic analysis. The complexes were investigated as the catalysts for ethylene polymerization in the presence of Et₂AlCl. Complexes 2a–d exhibited high catalytic activities (up to 22.8 kg polyethylene/mmol_V h bar), and affording polymer with unimodal molecular weight distributions at 25–70 °C in the first 5‐min polymerization, whereas produced bimodal molecular weight distribution polymers at 70 °C when polymerization time prolonged to 30 min. The catalyst structure plays an important role in controlling the molecular weight and molecular weight distribution of the resultant polymers produced in 30 min polymerization. In addition, ethylene/hexene copolymerizations with catalysts 2a–d were also explored in the presence of Et₂AlCl, which leads to the high molecular weight and unimodal distributions copolymers with high comonomer incorporation. Catalytic activity, comonomer incorporation, and polymer molecular weight can be controlled over a wide range by the variation of catalyst structure and the reaction parameters, such as comonomer feed concentration, polymerization time, and polymerization reaction temperature. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3573–3582, 2009     

Propylene Polymerization Performance of Isolated and Aggregated Ti Species Studied Using a Well‐Designed TiCl3/MgCl2 Ziegler‐Natta Model Catalyst

In propylene polymerization with MgCl₂‐supported Ziegler‐Natta catalysts, it is known that the reduction of TiCl₄ with alkylaluminum generates Ti³⁺ active species, and at the same time, leads to the growth of TiCl_x aggregates. In this study, the aggregation states of the Ti species were controlled by altering the Ti content in a TiCl₃/MgCl₂ model catalyst prepared from a TiCl₃ · 3C₅H₅N complex. It is discovered that all the Ti species become isolated mononuclear with a highly aspecific feature below 0.1 wt.‐% of the Ti content, and that the isolated aspecific Ti species are more efficiently converted into highly isospecific ones by the addition of donors than active sites in aggregated Ti species.

     

Copolymerization of ethylene and cyclopentene with bis(β‐enaminoketonato) titanium complexes

The copolymerizations of ethylene and cyclopentene with bis(β‐enaminoketonato) titanium complexes {[(Ph)NC(R₂)CHC(R₁)O]₂TiCl₂; R₁ = CF₃ and R₂ = CH₃ for 1a , R₁ = Ph and R₂ = CF₃ for 1b ; and R₁ = t‐Bu and R₂ = CF₃ for 1c } activated with modified methylaluminoxane (MMAO) as a cocatalyst were investigated. High‐molecular‐weight copolymers with cis‐1,2‐cyclopentene units were obtained. The catalyst activity, cyclopentene incorporation, polymer molecular weight, and polydispersity could be controlled over a wide range through the variation of the catalyst structure and reaction parameters, such as the Al/Ti molar ratio, cyclopentene feed concentration, and polymerization reaction temperature. The complex 1b /MMAO catalyst system exhibited the characteristics of a quasi‐living ethylene polymerization and an ethylene–cyclopentene copolymerization and allowed the synthesis of polyethylene‐block‐poly(ethylene‐co‐cyclopentene) diblock copolymer. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1681–1689, 2005     

Hydrogen effects in propylene polymerization reactions with titanium‐based Ziegler–Natta catalysts. I. Chemical mechanism of catalyst activation

The hydrogen activation effect in propylene polymerization reactions with Ti‐based Ziegler–Natta catalysts is usually explained by hydrogenolysis of dormant active centers formed after secondary insertion of a propylene molecule into the growing polymer chain. This article proposes a different mechanism for the hydrogen activation effect due to hydrogenolysis of the Ti? iso‐C₃H₇ group. This group can be formed in two reactions: (1) after secondary propylene insertion into the Ti? H bond (which is generated after β‐hydrogen elimination in the growing polymer chain or after chain transfer with hydrogen), and (2) in the chain transfer with propylene if a propylene molecule is coordinated to the Ti atom in the secondary orientation. The Ti? CH(CH₃)₂ species is relatively stable, possibly because of the β‐agostic interaction between the H atom of one of its CH₃ groups and the Ti atom. The validity of this mechanism was demonstrated in a gas chromatography study of oligomers formed in ethylene/α‐olefin copolymerization reactions with δ‐TiCl₃/AlEt₃ and TiCl₄/dibutyl phthalate/MgCl₂–AlEt₃ catalysts. A quantitative analysis of gas chromatography data for ethylene/propylene co‐oligomers showed that the probability of secondary propylene insertion into the Ti? H bond was only 3–4 times lower than the probability of primary insertion. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1353–1365, 2002     

A Simplified Comprehensive Kinetic Scheme for Modeling of Ethylene/1‐butene Copolymerization Using Ziegler‐Natta Catalysts

A simplified kinetic scheme of eythylene/α‐olefin copolymerization has been developed by adding reactions responsible for the unusual kinetic behavior to a general mechanism. The estimation of rate constants has been simplified by making physically meaningful initial guesses. Rate constants affecting yield, MWD and comonomer content have been estimated separately. Experiments were designed to investigate the effects of each rate constant independently. The obtained rate constants show that the sites which are responsible for formation of short chains with higher 1‐butene content are more active at the beginning of polymerization, while the sites which are responsible for formation of longer chains with lower 1‐butene units are more active at the final stages of polymerization.

     

Ethylene polymerization by the chromium catalysts based on bidentate [O,PO] or [S,P] ligands

Novel chromium catalysts based on bidentate phenoxy‐phosphinoyl (HO‐2R₁‐4R₂‐6(Ph₂P?O)C₆H₂: R₁ = R₂ = H, 3a ; R₁ = tBu, R₂ = H, 3b ; R₁ = R₂ = tBu, 3c ; R₁ = R₂ = cumyl, 3d ; R₁ = anthracenyl, R₂ = H, 3e ) and thiophenol‐phosphine (HS‐2R₁‐4R₂‐6(Ph₂P)C₆H₂: R₁ = R₂ = H, 4a ; R₁ = SiMe₃, R₂ = H, 4b ) were prepared and characterized. Treatment with modified methyaluminoxane, these catalysts displayed moderate to high‐catalytic activities for ethylene polymerization. The activities of them were higher than those of the corresponding catalysts based on bidentate phenoxy‐phosphine ligands. Both the coordinated donors and the ortho‐substituent of the ligands played an important role in improving catalytic activity. The effects of reaction parameters, such as cocatalyst and Al/Cr molar ratio as well as reaction temperature, on ethylene polymerization behaviors were investigated in detail for two favorable catalytic systems, 3b /CrCl₃(thf)₃ and 4b /CrCl₃(thf)₃. Catalyst 4b /CrCl₃(thf)₃ displayed higher catalytic activity and better temperature tolerance for ethylene polymerization than 3b /CrCl₃(thf)₃. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 311–319, 2010     

Selective vinyl polymerization of 4-vinyl-1-cyclohexene with ziegler–natta catalyst

The polymerization of 4-vinyl-1-cyclohexene (4VCHE) with Ziegler–Natta catalysts was studied. The polymerization of 4VCHE by the vinyl group took place with TiCl₃–aluminum alkyls catalysts, while vinylene group of 4VCHE did not participate in the reaction, but it affected the polymerization rate of 4VCHE. The effects of aluminum alkyl and type of TiCl₃ on the polymerization were examined. The overall activation energy for the polymerization was estimated to be 41.9kJ/mol. Monomer-isomerization copolymerization of 4VCHE and trans-2-butene occurred with the TiCl₃-(i-C₄H₉)₃Al catalyst to give copolymers consisting of 4VCHE and 1-butene units.