Simple room temperature bonding of thermoplastics and poly(dimethylsiloxane)

We describe a simple and versatile method for bonding thermoplastics to elastomeric polydimethylsiloxane (PDMS) at room temperature. The bonding of various thermoplastics including polycarbonate (PC), cyclic olefin copolymer (COC), polymethylmethacrylate (PMMA), and polystyrene (PS), to PDMS has been demonstrated at room temperature. An irreversible bonding was formed instantaneously when the thermoplastics, activated by oxygen plasma followed by aminopropyltriethoxysilane modification, were brought into contact with the plasma treated PDMS. The surface modified thermoplastics were characterized by water contact angle measurements and X-ray photoelectron spectroscopy. The tensile strength of the bonded hybrid devices fabricated with PC, COC, PMMA, and PS was found to be 430, 432, 385, and 388 kPa, respectively. The assembled devices showed high burst resistance at a maximum channel pressure achievable by an in-house built syringe pump, 528 kPa. Furthermore, they displayed very high hydrolytic stability; no significant change was observed even after the storage in water at 37 °C over a period of three weeks. In addition, this thermoplastic-to-PDMS bonding technique has been successfully employed to fabricate a relatively large sized device. For example, a lab-on-a-disc with a diameter of 12 cm showed no leakage when it spins for centrifugal fluidic pumping at a very high rotating speed of 6000 rpm.     

Band edge modulated conjugated polymers for oxidation prevention

The impact of electron transfer (ET) from a series of band edge modulated polymers to atmospheric oxygen is examined in connection with substrate oxidation prevention. Polymers with the highest occupied molecular orbital (HOMO) energy level below and above the oxygen energy level were tested and the former showed better efficiency. Furthermore, the oxidation prevention efficiency of a polymer with lower HOMO increased by two orders of magnitude, when the pores on the film were filled with spherical molecules, [6,6]-phenyl-C61-butyric acid methyl ester. We found that the polymer surface hydrophobicity has little or no influence on oxidation prevention. It is interesting to note that a polymer with a hole mobility of 8 × 10(-10) cm(2) V(-1) s(-1) showed a two-fold increase in oxidation prevention efficiency compared to a polymer with a hole mobility of 6 × 10(-5) cm(2) V(-1) s(-1). Over all, from the concerted approach, we conclude that a polymer devoid of pores with the HOMO energy level below oxygen and low charge carrier mobility is a suitable candidate for prevention of substrate oxidation/corrosion.     

Bulk modification of polymeric microfluidic devices

The surface properties of microfluidic devices play an important role in their flow behavior. We report here on an effective control of the surface chemistry and performance of polymeric microchips through a bulk modification route during the fabrication process. The new protocol is based on modification of the bulk microchip material by tailored copolymerization of monomers during atmospheric-pressure molding. A judicious addition of a modifier to the primary monomer solution thus imparts attractive properties to the plastic microchip substrate, including significant enhancement and/or modulation of the EOF (with flow velocities comparable to those of glass), a strong pH sensitivity and high stability. Carboxy, sulfo, and amino moieties have thus been introduced (through the incorporation of methylacrylic acid, 2-sulfoethyl-methacrylate and 2-aminoethyl-methacrylate monomers, respectively). A strong increase in the electroosmotic pumping compared to the native poly(methylmethacrylate)(PMMA) microchip (ca. electroosmotic mobility increases from 2.12 to 4.30 x 10(-4) cm(2) V(-1) s(-1)) is observed using a 6% methylacrylate (MAA) modified PMMA microchip. A 3% aminoethyl modified PMMA microchip exhibits a reversal of the electroosmotic mobility (for example, -5.6 x 10(-4) cm(2) V(-1) s(-1) at pH 3.0). The effects of the modifier loading and the pH on the EOF have been investigated for the MAA-modified PMMA chips. The bulk-modified devices exhibit reproducible and stable EOF behavior. The one step fabrication/modification protocol should further facilitate the widespread production of high-performance plastic microchip devices.     

掺钕聚甲基丙烯酸甲酯的光学特性

Nd(DBM)3Phen-doped (DBM is dibenzoylmethane and Phen is phenanthroline) polymethyl methacrylate (PMMA) is prepared. Optical absorption, excitation and emission spectra were analyzed for Nd3+ in Nd(DBM)3Phen-doped PMMA. Using the Judd-Ofelt theory, the absorption spectrum was analyzed. The Judd-Ofelt(J-O) intensity parameters of Nd(DBM)3Phen-doped polymethyl methacrylate were calculated to be Ω2 = 20.97 × 10-20 cm2, Ω4 = 3.42 × 10-20 cm2, Ω6 = 2.90 × 10-20 cm2. The radiative lifetime (631 μs)of the excited 4F3/2 level is given. The stimulated emission cross-sections and the fluorescence branch ratios for the 4F3/2 →4 IJ/ transitions are also evaluated. Analysis reveals that Nd(DBM)3Phen-doped PMMA is promising for application in polymer optical fibers and planar waveguides.     

Open-tubular nanoelectrochromatography (OT-NEC): gel-free separation of single stranded DNAs (ssDNAs) in thermoplastic nanochannels

Electrophoresis or electrochromatography carried out in nanometer columns (width and depth) offers some attractive benefits compared to microscale columns. These advantages include unique separation mechanisms that are scale dependent, fast separation times, and simpler workflow due to the lack of a need for column packing and/or wall coatings to create a stationary phase. We report the use of thermoplastics, in this case PMMA, as the substrate for separating single-stranded DNAs (ssDNAs). Electrophoresis nanochannels were created in PMMA using nanoimprint lithography (NIL), which can produce devices at lower cost and in a higher production mode compared to the fabrication techniques required for glass devices. The nanochannel column in PMMA was successful in separating ssDNAs in free solution that was not possible using microchip electrophoresis in PMMA. The separation could be performed in <1 s with resolution >1.5 when carried out using at an electric field strength of 280 V/cm and an effective column length of 60 μm (100 nm × 100 nm, depth and width). The ssDNAs transport through the PMMA column was driven electrokinetically under the influence of an EOF. The results indicated that the separation was dominated by chromatographic effects using an open tubular nano-electrochromatography (OT-NEC) mode of separation. Interesting to these separations was that no column packing was required nor a wall coating to create the stationary phase; the separation was affected using the native polymer that was UV/O₃ activated and an aqueous buffer mobile phase.     

Separation of double-stranded DNA fragments in plastic capillary electrophoresis chips by using E99P69E99 as separation medium.

The separation of double-stranded DNA (dsDNA) fragments in polymethylmethacrylate (PMMA) capillary electrophoresis (CE) chips by using E99P69E99 as a separation medium has been demonstrated. The PMMA CE chips were simply manufactured by micromachining and adhesive tape sealing. To make the separation channel compatible with the separation medium, a dynamic nonionic surfactant coating procedure was developed, which made the plastic separation channel sufficiently hydrophilic to allow the separation medium to fill the channel by capillary action. Subsequent separation of DNA fragments was successful with a separation efficiency of the order of 10(4) theoretical plates over an effective separation distance of 1.5 cm. By using an applied electric field strength of 200 V/cm, the separation of low DNA mass ladder was completed within 5 min. The simple coating procedure, together with the self-assembled viscosity-adjustable separation medium, should be useful to meet some of the essential requirements for developing single-use disposable CE chips. Coating the channels with polymer blends of PMMA and the separation medium also showed promise.     

新型PMMA基聚合物电解质的研制

制备了聚甲基丙烯酸甲酯（PMMA）基聚合物电解质，通过加入交联剂使其形成网状结构，提高了聚合物电解质的机械性能.对MMA以及交联剂的含量作了优化，并测试了聚合物电解质的温度特性.测试结果表明,MMA、EGD(二甲基丙烯酸乙二醇酯)和电解液(LiBF4/EC DMC)含量分别为25％、2％、73％(质量分数）时，所制备的聚合物电解质具有较高的电导率，室温条件下可以达到2×10－3 S•cm－1，电化学窗口为4.8 V.用其作为电解质组装的聚合物锂离子电池具有较好的充放电性能.     

Low temperature bonding of PMMA and COC microfluidic substrates using UV/ozone surface treatment

The use of UV/ozone surface treatments for achieving low temperature bonds between PMMA and COC microfluidic substrates is evaluated. Low temperature bond strengths, approaching those of native polymer substrates bonded above their glass transition temperatures, are demonstrated for both thermoplastics. To evaluate the effects of the UV/O(3) surface treatment on the operation of bonded microfluidic devices, the relationship between UV/O(3) exposure and polymer hydrophilicity and surface chemistry are measured. Post-treatment surface chemistry is evaluated by XPS (X-ray photoelectron spectroscopy) analysis, and the stability of the treated surfaces following solvent exposure is reported. Electroosmotic flow within fabricated microchannels with modified wall surfaces is also characterized. Overall, UV/O(3) treatment is found to enable strong low temperature bonds between thermoplastic microfluidic substrates using a simple, low cost, and high throughput fabrication technology.     

A study on photolinkers used for biomolecule attachment to polymer surfaces

The use of photolinkers (photoactivatable heterobifunctional crosslinkers) is a popular method to attach biomolecules to polymer surfaces. This study addresses the selection of photolinker and the adjustment of reaction conditions, such as the concentration of biomolecule applied, and irradiation time. The influence of these variables are investigated for four prominent photolinkers: ketyl-reactive benzophenone (BP) and anthraquinone (AQ), nitrene-reactive nitrophenyl azide (NPA), and carbene-reactive phenyl-(trifluoromethyl)diazirine (PTD). The influence of substrate material is discussed, and three different polymers served as representative substrates: poly(methyl methacrylate) (PMMA), polystyrene (PS), and a cycloolefin copolymer (COC). We compared the overall photolinking efficiency of all photolinkers with respect to the polymer substrate they are applied to, and we found considerable differences for certain photolinker/substrate combinations. Of all photolinkers and substrates tested, PTD as photolinker and COC as substrate showed the highest photolinking efficiencies and fastest reaction times. For this study DNA oligonucleotides were chosen as a model system of biomolecular probes, and fluorescence detection of DNA microarrays served as method of detection.     

Synthesis and characterization of a thiazolo[5,4-d]thiazole-based copolymer for high performance polymer solar cells

A highly processable, new semiconducting polymer, PCDTTz, based on alternating thiazolothiazole and carbazole units was synthesized. The new polymer exhibited a field-effect carrier mobility of up to 3.8 × 10(-3) cm(2) V(-1) s(-1) and bulk heterojunction solar cells made from PCDTTz produced a power conversion efficiency of 4.88% under AM 1.5 G (100 mW cm(-2)) conditions.     

用微模塑直接在聚合物曲面上制备微图形

用聚二甲基硅氧烷制备的,表面复制有微图形的"弹性印章"直接在聚乙烯,聚丙烯,聚苯乙烯和聚甲基丙烯酸甲酯等热塑性聚合物表面上进行热微模塑,无需复杂设备并可在普通实验室条件下,复制微图形,甚至在小试管外壁的曲面上或在用毛细管形成的微突起表面上也能制备出微曲面图形.讨论了不同聚合物对生成微图形的影响,认为结晶性聚合物以及在温度变化时有较大收缩率的聚合物在微模塑中难以获得清晰图形.无定形聚合物如聚苯乙烯和聚甲基丙烯酸甲酯等能够获得清晰的微结构.     

聚合物三维微图案加工的转移微模塑新方法

光刻蚀技术是微电子加工技术中最成功的一种,但由于受到光学衍射等的限制,100nm是光刻蚀的极限,为此人们探索了许多先进的刻蚀技术,如超紫外线刻蚀(EUV)、软X射线刻蚀、电子束刻蚀和聚焦离子束刻蚀(FIB)等,可制作尺寸小于100nm的图形,但普遍存在加工速度慢及成本高等缺点.     

Experimental study on viscosity properties of cyclic olefin copolymer (COC) flowing through micro capillary dies

As an emerging polymer, COC has been commonly used to make microfluidic chips by microinjection molding; and in this process, COC melt flows in a trans-scale cavity in which macro and micro scales coexist. Thus, in such a circumstance, understanding viscosity property of COC melt would be helpful to mold design, parameter determination of injection molding and prediction of molding quality. In this paper, viscosity properties of COC melt flowing in three dies with different diameters (500 μm, 200 μm, 100 μm) were investigated at three different temperatures (240 °C, 260 °C, 280 °C) by a capillary rheometer. The results showed that viscosity of COC melt flowing in different micro dies can be reduced significantly by increasing temperature, and visco-temperature property of COC melt could be described by Vogel equation in a considerable accuracy. It was found that temperature sensitivity of viscosity of COC melt varies with shear rate. Besides, as die diameter decreased, viscosity of COC melt was also reduced greatly. Moreover, in 500 μm die, viscosity of COC decreased constantly with shear rate; however, in 200 μm and 100 μm dies, viscosity witnessed an increase within a certain shear rate range. It implies that behavior of COC molecular chains might varies in different micro-scales.     

Characterization of metal-supported poly(methyl methacrylate) microstructures by FTIR imaging spectroscopy

Thin microstructured poly(methyl methacrylate) (PMMA) films may be used as scaffolds for biosensor arrays. Microstructured pores form miniaturized vessels, each constituting an individual reaction vessel or detector element. Arrays of micropores with diameters between 2 and 80 microm were prepared in thin PMMA films on gold by optical lithography. Laterally resolved chemical information for microstructured PMMA films on a gold substrate was obtained by FTIR spectroscopic imaging. The carbonyl band was used to characterize the microstructure. Spectroscopic results indicate small amounts of PMMA residues inside the pores. A downshift of 5 cm(-1) compared to the position of the PMMA bulk carbonyl band indicates interactions of the PMMA residue with the gold substrate. Additional small bands are observed which indicate the formation of carboxylate during PMMA microstructuring. Three possible types of strong PMMA-gold interactions are discussed. All strong PMMA-gold interactions involve carbonyl or carboxyl oxygen.     

Fabrication of poly(methyl methacrylate) microfluidic chips by redox-initiated polymerization

In this report, a method based on the redox-initiated polymerization of methyl methacrylate (MMA) has been developed for the rapid fabrication of poly(methyl methacrylate) (PMMA) microfluidic chips. MMA containing 2-2'-azo-bis-isobutyronitrile was allowed to prepolymerize in a water bath to form a viscous prepolymer solution that was subsequently mixed with MMA containing a redox-initiation couple of benzoyl peroxide/N,N-dimethylaniline. The dense molding solution was sandwiched between a silicon template and a piece of 1-mm-thick PMMA plate. The polymerization could complete within 50 min under ambient temperature. The images of raised microfluidic structures on the silicon template were precisely replicated into the synthesized PMMA substrate during the redox-initiated polymerization of the molding solution. The chips were subsequently assembled by the thermal bonding of the channel plates and the covers. The new fabrication approach obviates the need for special equipment and significantly simplifies the process of fabricating PMMA microdevices. The attractive performance of the novel PMMA microchips has been demonstrated in connection with contactless conductivity detection for the separation and detection of ionic species.     

Channel wall coating on a poly-(methyl methacrylate) CE microchip by thermal immobilization of a cellulose derivative for size-based protein separation

We demonstrate channel wall coating using a cellulose derivative on a poly-(methyl methacrylate) (PMMA) CE microchip to eliminate EOF disturbing protein separation. The channel walls were modified by preconditioning with a solution containing the cellulose derivative and then thermally evaporating the solution to produce hydrophilic channel walls which prevent adsorption of analytes via a hydrophobic interaction. When the PMMA substrate was coated with the cellulose derivative hydroxypropylmethylcellulose (HPMC) 90SH, the water contact angle on the coated substrate was decreased (up to 15 degrees ) and EOF was significantly suppressed (up to 4.0 x 10(-6) cm2.V(-1)s(-1)). Three proteins (20.5, 68.0, and 114.6 kDa) were successfully separated on the 0.15% HPMC 90SH-coated channel walls with good reproducibility of migration time (RSD <1.75%) and high efficiency (theoretical plate number per meter: 2.62 x 10(5)).     

Mechanistical studies on the electron-induced degradation of polymethylmethacrylate and Kapton

Mechanisms for the electron-induced degradation of poly(methyl methacrylate) (PMMA) and Kapton polyimide (PMDA-ODA), both of which are commonly used in aerospace applications, were examined over a temperature range of 10 K to 300 K under ultra high vacuum (～10(-11) Torr). The experiments were designed to simulate the interaction between the polymer materials and secondary electrons produced by interaction with galactic cosmic ray particles in the near-Earth space environment. Chemical alterations of the samples were monitored on line and in situ by Fourier-transform infrared spectroscopy and mass spectrometry during irradiation with 5 keV electrons and also prior and after the irradiation exposure via UV-vis. The irradiation-induced degradation of PMMA resulted in the formation and unimolecular decomposition of methyl carboxylate radicals (CH(3)OCO) forming carbon monoxide (k = 4.60 × 10(-3) s(-1)) and carbon dioxide (k = 1.29 × 10(-3) s(-1)). Temperature dependent gas-phase abundances for carbon monoxide, carbon dioxide, and molecular hydrogen were also obtained for the PMMA and Kapton samples. The lower gas yields detected for irradiated Kapton were typically one or two orders of magnitude less than PMMA suggesting a higher degradation resistance to energetic electrons. In addition, UV-vis spectroscopy revealed the propagation of conjugated bonds induced by the irradiation of PMMA and indicated a decrease in the optical band gap by an increase in absorbance above 500 nm in irradiated Kapton.     

A sol-gel-modified poly(methyl methacrylate) electrophoresis microchip with a hydrophilic channel wall

A sol-gel method was employed to fabricate a poly(methyl methacrylate) (PMMA) electrophoresis microchip that contains a hydrophilic channel wall. To fabricate such a device, tetraethoxysilane (TEOS) was injected into the PMMA channel and was allowed to diffuse into the surface layer for 24 h. After removing the excess TEOS, the channel was filled with an acidic solution for 3 h. Subsequently, the channel was flushed with water and was pretreated in an oven to obtain a sol-gel-modified PMMA microchip. The water contact angle for the sol-gel-modified PMMA was approximately 27.4 degrees compared with approximately 66.3 degrees for the pure PMMA. In addition, the electro-osmotic flow increased from 2.13x10(-4) cm2 V(-1) s(-1) for the native-PMMA channel to 4.86x10(-4) cm2 V(-1) s(-1) for the modified one. The analytical performance of the sol-gel-modified PMMA microchip was demonstrated for the electrophoretic separation of several purines, coupled with amperometric detection. The separation efficiency of uric acid increased to 74,882.3 m(-1) compared with 14,730.5 m(-1) for native-PMMA microchips. The result of this simple modification is a significant improvement in the performance of PMMA for microchip electrophoresis and microfluidic applications.     

Synthesis and characterization of dithienylbenzobis(thiadiazole)-based low band-gap polymers for organic electronics

New donor-acceptor alternating conjugated polymers were synthesized and characterized. Among them, PCPBBT exhibited a band-gap of 1.01 eV and ambipolar characteristics with μ(h) = 7.1 × 10(-4) cm(2) V(-1) s(-1) and μ(e) = 3.3 × 10(-3) cm(2) V(-1) s(-1).     

Near-infrared time-resolved fluorescence lifetime determinations in poly(methylmethacrylate) microchip electrophoresis devices

High aspect-ratio microstructures were hot-embossed in polymer substrates with a molding tool fabricated using lithography/electroplating/forming (LIGA). The resulting devices were used for the electrophoretic separation of oligonucleotides labeled with near-infrared (near-IR) dyes. Near-IR time-resolved fluorescence was used as an identification method for the labeling dyes. The detection apparatus consisted of a pulsed laser diode operating at 680 nm, a single-photon avalanche diode, an integrated microscope, and a PC-board incorporating time-correlated single photon counting electronics. Investigation of the optical quality and amount of autofluorescence generated from different polymer substrates was carried out in the near-IR region for determining compatibility with time-resolved fluorescence. Our results revealed that of several poly(methylmethacrylate)(PMMA) substrates, brand Plexiglas offered minimal replication errors in the embossed features using appropriate embossing conditions with low background fluorescence contributions to the observed decay. Near-IR dye-labeled oligonucleotides were separated to determine the applicability of fluorescence lifetime discrimination between Cy5.5 (tauf = 930 ps) and IRD700 (tauf = 851 ps) labeling dyes during the microchip separation. These dyes were used to label T-fragments (thymine) of an M13mp18 ssDNA template. The DNA ladders were electrophoresed at 130 V/cm in a 4% linear polyacrylamide gel (LPA) gel matrix in a 9.5 cm long serpentine channel heated to 50 degrees C. The electropherogram revealed that the lifetimes could be accurately read well beyond 450 bases, although single-base pair resolution in the electropherogram was difficult to achieve due to potential solute-wall interactions in the polymer microdevice or the electroosmotic flow (EOF) properties of the device. The relative standard deviations secured for individual bands in the electropherogram were similar to those obtained using capillary gel electrophoresis, in spite of the lower load volume.