Co-current stratified gas–liquid downflow—Influence of the liquid flow field on interfacial structure

The transition from smooth to wavy stratified flow is studied for various pipe inclination angles with the aim to contribute to the realistic modeling and simulation of long distance two-phase pipe flow. The influence of the liquid flow field on interfacial structure is studied through local axial velocity measurements in the liquid phase in conjunction with other liquid layer characterization experiments. Observations based on fast-video recordings, are used to identify the main patterns of wave evolution. Liquid layer thickness time records are acquired using a parallel wire conductance technique from which mean layer thickness, RMS and power spectra of the fluctuations, as well as wave celerities are calculated. Laser Doppler Anemometry (LDA) is employed to investigate the flow structure in the thin liquid layer both with and without interfacial shear induced by a co-current gas flow. The results reveal the influence of the liquid flow field development on the interfacial structure. In particular, the new data of axial velocity profiles and liquid layer characteristics suggest that the onset of the interfacial waves is strongly affected by the liquid flow structure, possibly by the laminar to turbulent transition within the layer.     

Wave regimes of ascending flow of a thin layer of a viscous liquid in contact with a gas

The flow of a liquid in thin layers is one of the hydrodynamic problems of chemistry and heat engineering. The large surface area of films and their small thickness make it possible to accelerate thermal, diffusive, and chemical processes at the gas-liquid boundary.Theoretical studies of liquid flow in a vertical descending thin layer are presented in [1–4]. In this paper we study ascending wave flows of a liquid in a thin vertical layer in contact with a gas, i.e., flows in the direction opposite the action of the force due to gravity, with account for the action of the gas on the liquid surface. Such motions are encountered when oil is extracted from strata that are saturated with gas. At some distance from the stratum the oil and gas separate: the gas travels at high velocity inside the pipe, occupying a considerable portion of the pipe, and the liquid is displaced toward the pipe walls, forming a thin film. In certain cases a wave-like interface develops between the oil and gas that travels with a velocity greater than that of the liquid but less than the average gas velocity. Similar phenomena are observed in high velocity mass exchangers.We examine the effect of the gas for both laminar and turbulent flow.Studies that neglect the effect of the gas flow on the liquid show that for waves on the film surface whose lengths are considerably longer than the average thickness of the layer, the liquid motion in the film is described by boundary layer equations in which account is taken of the mass force, i.e., the force due to gravity. With some approximation, we can assume that in accounting for the effect of the gas on the liquid the liquid flow is described by these same equations.     

Direct numerical simulation of a liquid sheet in a compressible gas stream in axisymmetric and planar configurations

A thin liquid sheet present in the shear layer of a compressible gas jet is investigated using an Eulerian approach with mixed-fluid treatment for the governing equations describing the gas–liquid two-phase flow system, where the gas is treated as fully compressible and the liquid as incompressible. The effects of different topological configurations, surface tension, gas pressure and liquid sheet thickness on the flow development of the gas–liquid two-phase flow system have been examined by direct solution of the compressible Navier–Stokes equations using highly accurate numerical schemes. The interface dynamics are captured using volume of fluid and continuum surface force models. The simulations show that the dispersion of the liquid sheet is dominated by vortical structures formed at the jet shear layer due to the Kelvin–Helmholtz instability. The axisymmetric case is less vortical than its planar counterpart that exhibits formation of larger vortical structures and larger liquid dispersion. It has been identified that the vorticity development and the liquid dispersion in a planar configuration are increased at the absence of surface tension, which when present, tends to oppose the development of the Kelvin–Helmholtz instability. An opposite trend was observed for an axisymmetric configuration where surface tension tends to promote the development of vorticity. An increase in vorticity development and liquid dispersion was observed for increased liquid sheet thickness, while a decreasing trend was observed for higher gas pressure. Therefore surface tension, liquid sheet thickness and gas pressure factors all affect the flow vorticity which consequently affects the dispersion of the liquid.      

Linear Stability Analysis of a Viscous Liquid Sheet in a High-Speed Viscous Gas

Air-assisted atomizers in which a thin liquid sheet is deformed under the action of a high-speed air flow are extensively used in industrial applications, e.g., in aircraft turbojet injectors. Primary atomization in these devices is a consequence of the onset and growth of instabilities on the air/liquid interfaces. To better understand this process, a temporal linear instability analysis is applied to a thin planar liquid sheet flowing between two semi-infinite streams of a high-speed viscous gas. This study includes the full viscous effects both in the liquid and gas basic states and perturbations. The relevant dimensionless groups entering the non-dimensional Orr–Sommerfeld equations and boundary conditions are the liquid and gas stream Reynolds numbers, the gas to liquid momentum flux ratio, the gas/liquid velocity ratio, the Weber number and the equivalent gas boundary layer to liquid sheet thickness ratio. Growth rates and temporal frequencies as a function of the wave number, varying the different dimensionless parameters are presented, together with neutral stability curves. From the results of this parametric study it is concluded that when the physical properties of gas and liquid are fixed, the momentum flux ratio is especially relevant to determine the instability conditions. It is also observed that the gas boundary layer thickness strongly influences the wave propagation, and acts by damping sheet oscillation frequency and growth. This is especially important because viscosity in the basic gas velocity profile has always been ignored in instability analysis applied to the geometry under study. This revised version was published online in July 2006 with corrections to the Cover Date.     

Local gas and liquid phase velocity measurement in a miniature stirred vessel using PIV combined with a new image processing algorithm

A method which combines standard two-dimensional particle image velocimetry (PIV) with a new image processing algorithm has been developed to measure the average local gas bubble velocities, as well as the local velocities of the liquid phase, within small stirred vessel reactors. The technique was applied to measurements in a gas–liquid high throughput experimentation (HTE) vessel of 45 mm diameter, but it is equally suited to measurements in larger scale reactors. For the measurement of liquid velocities, 3 μm latex seeding particles were used. For gas velocity measurements, a separate experiment was conducted which involved doping the liquid phase with fluorescent Rhodamine dye to allow the gas–liquid interfaces to be identified. The analysis of raw PIV images enabled the detection of bubbles within the laser plane, their differentiation from obscuring bubbles in front of the laser plane, and their use in lieu of tracer particles for gas velocity analysis using cross-correlation methods. The accuracy of the technique was verified by measuring the velocity of a bubble rising in a vertical glass column. The new method enabled detailed velocity fields of both phases to be obtained in an air–water system. The overall flow patterns obtained showed a good qualitative agreement with previous work in large scale vessels. The downward liquid velocities above the impeller were greatly reduced by the addition of the gas, and significant differences between the flow patterns of the two-phases were observed.     

Experimental investigation of horizontal air–water bubbly-to-plug and bubbly-to-slug transition flows in a 3.81 cm ID pipe

The present study seeks to investigate horizontal bubbly-to-plug and bubbly-to-slug transition flows. The two-phase flow structures and transition mechanisms in these transition flows are studied based on experimental database established using the local four-sensor conductivity probe in a 3.81 cm inner diameter pipe. While slug flow needs to be distinguished from plug flow due to the presence of large number of small bubbles (and thus, large interfacial area concentration), both differences and similarities are observed in the evolution of interfacial structures in bubbly-to-plug and bubbly-to-slug transitions. The bubbly-to-plug transition is studied by decreasing the liquid flow rate at a fixed gas flow rate. It is found that as the liquid flow rate is lowered, bubbles pack near the top wall of the pipe due to the diminished role of turbulent mixing. As the flow rate is lowered further, bubbles begin to coalesce and form the large bubbles characteristic of plug flow. Bubble size increases while bubble velocity decreases as liquid flow rate decreases, and the profile of the bubble velocity changes its shape due to the changing interfacial structure. The bubbly-to-slug transition is investigated by increasing the gas flow rate at a fixed liquid flow rate. In this transition, gas phase becomes more uniformly distributed throughout the cross-section due to the formation of large bubbles and the increasing bubble-induced turbulence. The size of small bubbles decreases while bubble velocity increases as gas flow rate increases. The distributions of bubble size and bubble velocity become more symmetric in this transition. While differences are observed in these two transitions, similarities are also noticed. As bubbly-to-plug or bubbly-to-slug transition occurs, the formation of large elongated bubbles is observed not in the uppermost region of bubble layer, but in a lower region. At the beginning of transitions, relative differences in phase velocities near the top of the pipe cross-section to those near the pipe center become larger for both gas and liquid phases, because more densely packed bubbles introduce more resistance to both phases.     

Nonlinearwaves in a liquid film-gas flow system

The instability and regular nonlinear waves in the film of a heavy viscous liquid flowing along the wall of a round tube and interacting with a gas flow are investigated. The solutions for the wave film flows are numerically obtained in the regimes from free flow-down in a counter-current gas stream to cocurrent upward flow of the film and the gas at fairly large gas velocities. Continuous transition from the counter-current to the cocurrent flow via the state with a maximum amplitude of nonlinear waves and zero values of the liquid flow rate and the phase velocity is investigated. The Kapitsa-Shkadov method is used to reduce a boundary value problem to a system of evolutionary equations for the local values of the layer thickness and the liquid flow rate.     

Experimental study on hydrodynamic characteristics of upward gas–liquid slug flow

To clarify the impacts of the hydrodynamic boundary layer and the diffusion boundary layer in the near wall zone on gas–liquid two-phase flow induced corrosion in pipelines, the hydrodynamic characteristics of fully developed gas–liquid slug flow in an upward tube are investigated with limiting diffusion current probes, conductivity probes and digital high-speed video system. The Taylor bubble and the falling liquid film characteristics are studied, the effects of various factors are examined, and the experimental results are compared with the data and models available in literature. The length of Taylor bubble, the local void fraction of the slug unit and the liquid slug, the shear stress and mass transfer coefficient in the near wall zone, are all increased with the increase of superficial gas velocity and decreased with the increase of superficial liquid velocity, whereas the length of liquid slug and the liquid slug frequency are changed contrarily. The alternate wall shear stress due to upward gas–liquid slug flow is considered to be one of the major causes for the corrosion production film fatigue cracking. A normalized formula for mass transfer coefficient is obtained based on the experimental data.     

Stability of a liquid layer with bubbling

The article discusses a new type of instability of a horizontal layer of a motionless liquid, due to the motion of bubbles of gas or of particles of a suspension through the layer. It is shown that, when a certain critical mass flow rate of the gas or the suspension is attained, due to the essential inhomogeneity of the velocity of the gas bubbles, the layer becomes unstable and convective flow develops in a Bénard cell. With the motion of bubbles in the field of gravity, the criterion of instability is found to be independent of the size of the bubbles and the kinematic viscosity of the liquid.Translated from Izvestiya Akademii Nauk SSSR, Mekhanika Zhidkosti i Gaza, No. 4, July–August, 1974.     

Heat transfer in a thin layer of a viscous heavy noncompressible liquid under wavy flow conditions

The article describes a method for calculating the flow of heat through a wavy boundary separating a layer of liquid from a layer of gas, under the assumption that the viscosity and heat-transfer coefficients are constant, and that a constant temperature of the fixed wall and a constant temperature of the gas flow are given. A study is made of the equations of motion and thermal conductivity (without taking the dissipation energy into account) in the approximations of the theory of the boundary layer; the left-hand sides of these equations are replaced by their averaged values over the layer. These equations, after linearization, are used to determine the velocity and temperature distributions. The qualitative aspect of heat transfer in a thin layer of viscous liquid, under regular-wavy flow conditions, is examined. Particular attention is paid to the effect of the surface tension coefficient on the flow of heat through the interface.Notation x, y coordinates of a liquid particle - t time - v and u coordinates of the velocity vector of the liquid - p pressure in the liquid - c_v, , T,, andv heat capacity, thermal conductivity coefficient, temperature, density, and viscosity of the liquid, respectively - g acceleration due to gravity - surface-tension coefficient - c phase velocity of the waves at the interface - T_w wall temperature - h₀ thickness of the liquid layer - u₀ velocity of the liquid over the layer Translated from Izvestiya Akademii Nauk SSSR, Mekhanika Zhidkosti i Gaza, No. 4, pp. 147–151, July–August, 1970.     

Slug velocity and liquid layer thickness before an abrupt contraction in horizontal gas–liquid flow

This work presents the results of an experimental investigation into the effects of an abrupt area contraction on the upstream gas-liquid intermittent flow; in particular, the slug velocity (the velocity of slugs as seen from a fixed observer) and the thickness of the liquid layer in the stratified region between two slugs were measured by means of optical probes just before the contraction, and compared with the values obtained in a straight pipe with the same inner diameter and under the same flow conditions. The superficial velocities of the liquid were from 0.6 and 0.9 m/s, while that of the gas ranged from 0.3 to 5 m/s. The results indicate that the abrupt contraction results in a substantial reduction of slug velocity, and in a growth of the liquid layer thickness.     

Turbulent shear stress profiles in a bubbly channel flow assessed by particle tracking velocimetry

Particle tracking velocimetry (PTV) is applied to a bubbly two-phase turbulent flow in a horizontal channel at Re = 2 × 10⁴ to investigate the turbulent shear stress profile which had been altered by the presence of bubbles. Streamwise and vertical velocity components of liquid phase are obtained using a shallow focus imaging method under backlight photography. The size of bubbles injected through a porous plate in the channel ranged from 0.3 to 1.5 mm diameter, and the bubbles show a significant backward slip velocity relative to liquid flow. After bubbles and tracer particles are identified by binarizing the image, velocity of each phase and void fraction are profiled in a downstream region. The turbulent shear stress, which consists of three components in the bubbly two-phase flow, is computed by analysis of PTV data. The result shows that the fluctuation correlation between local void fraction and vertical liquid velocity provides a negative shear stress component which promotes frictional drag reduction in the bubbly two-phase layer. The paper also deals with the source of the negative shear stress considering bubble’s relative motion to liquid.     

X-ray-based assessment of the three-dimensional velocity of the liquid phase in a bubble column

Information regarding the local liquid velocity in bubble columns is of great interest for research into its performance. Common optical methods fail in bubble flows that have large void fractions because of the different refraction indices of the liquid and gaseous phases. The new X-ray particle tracking velocimetry (XPTV) described here solves the problem by the use of X-rays instead of light. X-rays penetrate a gas/liquid flow in straight lines. XPTV enables us to measure the three-dimensional velocity of the liquid phase. This method was applied and validated in two bubble columns. The same method is also applicable to opaque liquids. Received: 14 August 2000/Accepted: 12 January 2001     

Effect of pressure gradient of friction and heat transfer in a dusty boundary layer

Approximate analytic expressions for the local friction and heat transfer coefficients in a dusty laminar boundary layer are obtained and tested in the case of an incompressible carrier phase, power-law variation of the external gas flow velocity and small velocity and temperature phase disequilibrium. These expressions supplement the numerical analysis of the dusty boundary layer on a blunt body [1, 2] and the asymptotic calculation of the friction and heat transfer in a quasiequilibrium dusty gas boundary layer on a plate [3]. The combined effect of dustiness and pressure gradient on the friction and heat transfer coefficients is discussed. The results obtained can be used for the practical calculation of the friction and heat transfer in a quasiequilibrium dusty laminar boundary layer and for interpreting the corresponding experimental data. Tomsk. Translated from Izvestiya Akademii Nauk SSSR, Mekhanika Zhidkosti i Gaza, No. 5, pp. 105–108, September–October, 1988.     

Numerical study on the effect of initial flow velocity on liquid film thickness of accelerated slug flow in a micro tube

Numerical simulation of air–water slug flows accelerated from steady states with different initial velocities in a micro tube is conducted. It is shown that the liquid film formed between the gas bubble and the wall in an accelerated flow is significantly thinner than that in a steady flow at the same instantaneous capillary number. Specifically, the liquid film thickness is kept almost unchanged just after the onset of acceleration, and then gradually increases and eventually converges to that of an accelerated flow from zero initial velocity. Due to the flow acceleration, the Stokes layer is generated from the wall, and the instant velocity profile can be given by superposition of the Stokes layer and the initial parabolic velocity profile of a steady flow. It is found that the velocity profile inside a liquid slug away from the bubble can be well predicted by the analytical solution of a single-phase flow with acceleration. The change of the velocity profile in an accelerated flow changes the balance between the inertia, surface tension and viscous forces around the meniscus region, and thus the resultant liquid film thickness. By introducing the displacement thickness, the existing correlation for liquid film thickness in a steady flow (Han and Shikazono, 2009) is extended so that it can be applied to a flow with acceleration from an arbitrary initial velocity. It is demonstrated that the proposed correlation can predict liquid film thickness at Re < 4600 within the range of ±10% accuracy.     

Void fraction,bubble velocity and bubble size in two-phase flow

Experiments were performed in atmosphereic vertical air-water flows, for void fractions between 0.25 and 0.75 (cross-sectional averages) and superficial liquid velocities of 1.3, 1.7 and 2.1 m/s. Local values of void fraction and bubble velocity as well as the bubble diameter were measured by means of a resistivity probe technique. Reliable values were obtained for the local void fraction over the entire range $\text{0 ≤ α ≤ 1}$. The void fraction profiles appeared to have a local maximum at the pipe center, local maxima close to the wall were obviously absent. The resistivity probes are shown to measure the velocity of the interface between the conducting and nonconducting phases, which equals the gas velocity only for low void fractions. The measured data for void fraction and bubble velocity were correlated by means of power law distribution functions, with exponents given by a function of the cross-sectionally averaged void fraction. The Sauter mean diameters for the bubble size spectra found, agree reasonably well with diameters predicted by a theoretical model based on the energy dissipation in the flow.     

Hydrodynamics of a bubble-induced inverse fluidized bed reactor with a nanobubble tray

This paper reports on the hydrodynamics of a bubble-induced inverse fluidized bed reactor, using a nanobubble tray gas distributor, where solid particles are fluidized only by an upward gas flow. Increasing the gas velocity, the fixed layer of particles initially packed at the top of the liquid starts to move downwards, due to the rise of bubbles in this system, and then gradually expands downwards until fully suspended. The axial local pressure drops and standard deviation were examined to delineate the flow regime comprehensively under different superficial gas velocities. Four flow regimes (fixed bed regime, initial fluidization regime, expanded regime, and post-homogeneous regime) were observed and three transitional gas velocities (the initial fluidization velocity, minimum fluidization velocity, and homogeneous fluidization velocity) were identified to demarcate the flow regime. Three correlations were developed for the three transitional velocities. As the fine bubbles generated from the nanobubble tray gas distributor are well distributed in the entire column, the bed expansion process of the particles is relatively steady.     

Slip velocity measurements in an upward bubbly flow by combined LDA and electrodiffusional techniques

 An experimental technique for the measurement of the local slip velocity of spherical bubbles is reported. It is based on the measurement of the local liquid velocity by an electrodiffusional method, and the bubble velocity by a specially adapted LDA (Laser Doppler anemometer) with a short measuring volume. The bubble velocity is measured taking into account the shift between the bubble centre and the centre of the LDA measuring volume. The slip velocity is obtained by subtracting the liquid velocity from the bubble velocity at the point corresponding to the bubble centre. The technique is applicable for flows with high velocity gradients. Results of the slip velocity measurements in an upward bubbly flow at laminar pipe Reynolds numbers are presented. Received: 25 July 1996/Accepted: 13 April 1998     

Study of local hydrodynamic characteristics of upward slug flow

Results of an experimental study of local velocity, fluctuation and void fraction profiles in liquid plugs of an upward vertical gas-liquid flow as well as of wall shear stress distribution both under gas slugs and in liquid plugs, are presented. The conditional sampling technique allowed to obtain instantaneous profiles of the above hydrodynamical quantities, which illuminated the real physical picture of the flow in a liquid plug. The toroidal vortex adjacent to the bottom of a gas slug is shown to determine significantly the development of the flow in a liquid plug. The intensity of this vortex is determined only by the relative velocity of the gas bubble with respect to the liquid.     

Melting heat transfer in steady laminar flow over a moving surface

The steady laminar boundary layer flow and heat transfer from a warm, laminar liquid flow to a melting surface moving parallel to a constant free stream is studied in this paper. The continuity, momentum and energy equations, which are coupled nonlinear partial differential equations are reduced to a set of two nonlinear ordinary differential equations, before being solved numerically using the Runge–Kutta–Fehlberg method. Results for the skin friction coefficient, local Nusselt number, velocity profiles as well as temperature profiles are presented for different values of the governing parameters. Effects of the melting parameter, moving parameter and Prandtl number on the flow and heat transfer characteristics are thoroughly examined. It is found that the problem admits dual solutions.