Polyolefin analysis by single‐step crystallization fractionation

Temperature rising elution fractionation (TREF) fractionates polymer chains with respect to their crystallizability, independently of molecular weight effects. In order to achieve a good fractionation, TREF requires a time‐consuming polymer deposition step over an inert support before the elution step. A single‐step crystallization fractionation method has been developed recently,^1,2 Crystallization Analysis Fractionation (CRYSTAF), in which the chemical composition (or short chain branching) distribution of olefin copolymers can be measured by monitoring on‐line polymer concentration in solution at decreasing temperatures. For the present experimental investigation, a CRYSTAF‐prototype has been assembled and used to fractionate several linear low‐density polyethylene (LLDPE) samples. These results were compared to the ones measured by the commercial CRYSTAF apparatus from Polymer ChAR. Additionally, CRYSTAF results from Polymer ChAR were compared to analytical TREF results. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 539–552, 1999     

Fractionation process in TREF systems: Validation of thermodynamic model and calculation procedure by Raman LAM studies

In this paper, possible sources for the unexpected distributions of crystalline sequence lengths calculated from temperature rising elution fractionation (TREF) calibration experiments, as reported in a previous work, are investigated. With this aim, chain folding and cocrystalization phenomena were explored in the conditions of crystallization as used for TREF or crystallization analysis fractionation (CRYSTAF). Slow crystallizations were performed from xylene solutions of model low molecular weight ethylene homopolymers with narrow molecular weight distributions. The same experiments were performed with homopolymers having narrow molecular weight distributions and with blends having wide molecular weight distributions. The resulting distributions of the lengths of crystalline methylene sequences were directly studied by Raman in the so‐called longitudinal acoustic mode (LAM) and by DSC. For ethylene homopolymers with molecular weights below 2000 g/mol, the results from Raman LAM indicate that slow crystallization in TREF or CRYSTAF systems occurs in the extended‐chain mode. For higher molecular weights, evidence of chain folding was found. In the case of blends, independent crystallization was observed for each molecular weight when the molecular weight ranges used for the blends are relatively narrow. Cocrystallization was observed when this range was increased. Overall, these results strongly support the inverse technique calculation procedure developed by our group for the calculation of distributions of lengths of crystallizable sequences from TREF spectra. In this context, the results confirm that the unexpected crystallizable sequence lengths found in our previous work really exist and can be associated to chain folding or cocrystallization phenomena. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3083–3092, 2005     

Crystallization Elution Fractionation of LLDPEs Made with Metallocene Catalysts

Summary: Temperature rising elution fractionation (TREF) and crystallization analysis fractionation (CRYSTAF) fractionate semicrystalline polymers according to their crystallizabilities from dilute solution and have been widely used to measure the CCD of LLDPE. A new fractionation technique, known as crystallization elution fractionation (CEF), has been developed recently. The main difference between CEF and TREF and CRYSTAF is that the crystallization cycle in CEF is performed dynamically under solvent flow in a long column that contains an inert support material. In this paper, several metallocene-LLDPE resins have been analyzed by CEF to investigate the effect of cooling cycle parameters, comonomer fraction, polymer molecular weight, and blend cocrystallization on the fractionation. This new technique can be used to obtain CCDs with better resolution and in shorter times than TREF and CRYSTAF.     

Correlation of the elution behavior in temperature rising elution fractionation and melting in the solid‐state and in the presence of a diluent of polyethylene copolymers

Compositionally homogeneous poly(ethylene‐α‐olefin) random copolymers with 1‐butene and 1‐hexene comonomers have been studied. The melting of solution‐crystallized specimens of these copolymers in the presence of trichlorobenzene as a diluent with differential scanning calorimetry (DSC) is well correlated with analytical temperature rising elution fractionation (A‐TREF) elution temperature profiles. This indicates that the A‐TREF experiment is essentially a diluent melting experiment. Furthermore, the correction of the corresponding solid‐state melting endotherms of these copolymers with Flory's diluent melting equation yields curves that also correlate very well with the DSC diluent melting curves and the A‐TREF elution temperature profiles. Values of χ, the Flory–Huggins interaction parameter, are determined for these copolymers in trichlorobenzene. χ decreases as short‐chain branching increases. The A‐TREF elution temperature profiles of one of these copolymers are the same, within experimental error, for dilute‐solution crystallizations of the copolymer performed over an extremely broad time schedule (10 s to 3 days). This indicates the profound effect of the branches, as limiting points of the ethylene sequences, in controlling the crystal thickness distribution, which in turn controls the melting point in the presence of the diluent, or the elution temperature from the A‐TREF. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2819–2832, 2001     

Fast Analytical Temperature Rising Elution Fractionation (ATREF) Method

Conventional analytical temperature rising elution fractionation (ATREF) is performed using slowly crystallized polymers in about 16 h. In this work, we developed a fast ATREF method in which the polymer sample is directly injected on the column at room temperature, thus reducing the analysis time to about 1 h. The method was tested using four metallocene polyethylenes with unimodal short chain branching distributions and different densities, previously analyzed by ATREF using a cooling rate of 0.1°C/min. The obtained results demonstrate that the fast ATREF method is very effective and accurate in evaluating short chain branching distribution for polyolefins having unimodal distributions.     

Ethylene/1‐octene copolymerization studies with in situ supported metallocene catalysts: Effect of polymerization parameters on the catalyst activity and polymer microstructure

Ethylene and 1‐octene copolymerizations were carried out with an in situ supported rac‐[dimethylsilylbis(methylbenzoindenyl)] zirconium dichloride catalyst. In a previous study, it was found that some in situ supported metallocenes produced polyethylene/α‐olefin copolymers with broad and bimodal short chain branching distributions and narrow molecular weight distributions. The ability to produce polyolefins with multimodal microstructural distributions in a single metallocene and a single reactor is attractive for producing polymers with balanced properties with simpler reactor technology. In this study, a factorial experimental design was carried out to examine the effects of the polymerization temperature and ethylene pressure, the presence of hydrogen and an alkylaluminum activator, and the level of the comonomer in the feed on the catalyst activity, short chain branching distribution, and molecular weight distribution of the polymer. The temperature had the most remarkable effect on the polymer microstructure. At high 1‐octene levels, the short chain branching distribution of the copolymer broadened significantly with decreasing temperature. Several factor interactions, including the hydrogen and alkylaluminum concentrations, were also observed, demonstrating the sensitivity of the catalyst to the polymerization conditions. For this catalyst system, the responses to the polymerization conditions are not easily predicted from typical polymerization mechanisms, and several two‐factor interactions seem to play an important role. Given the multiple‐site nature of the catalyst, it has been shown that predicting the polymerization activity and the resulting microstructure of the polymer is a challenging task. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 4426–4451, 2002     

Molecular heterogeneity of ethylene‐propylene rubbers: New insights through advanced crystallization‐based and chromatographic techniques

For a long time ethylene‐propylene rubber (EPR) copolymers with high comonomer contents were believed to be amorphous materials with a random copolymer composition. This is not completely correct as has been shown by temperature rising elution fractionation (TREF) combined with differential scanning calorimetry (DSC), crystallization analysis fractionation (CRYSTAF), and high temperature–high‐performance liquid chromatography (HT‐HPLC). When using only conventional crystallization‐based fractionation methods, the comprehensive compositional analysis of EPR copolymers was impossible due to the fact that large fractions of these copolymers do not crystallize under CRYSTAF conditions. In the present work, HT‐HPLC was used for the separation of the EPR copolymers according to their ethylene and propylene distributions along the polymer chains. These investigations showed the existence of long ethylene sequences in the bulk samples which was further confirmed by DSC. The results on the bulk samples prompted us to conduct preparative fractionations of EPR copolymers having varying ethylene contents using TREF. Surprisingly, significant amounts of crystallizing materials were obtained that were analyzed using a multistep protocol. CRYSTAF and DSC analyses of the TREF fractions revealed the presence of components with large crystallizable sequences that had not been detected by the bulk samples analyses. HT‐HPLC provided a comprehensive separation and characterization of both the amorphous and the crystalline TREF fractions. The TREF fractions eluting at higher temperatures showed the presence of ethylene‐rich copolymers and PE homopolymer. In order to obtain additional structural information on the separated fractions, HT‐HPLC was coupled to Fourier transform‐infrared (FT‐IR) spectroscopy. The FT‐IR data confirmed that the TREF fractions were separated according to the ethylene contents of the eluted samples. Preparative TREF analysis together with a combination of various analytical methods proved to be useful tools in understanding the complex molecular composition of these rubber samples. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 863–874     

Modeling the fractionation process in TREF systems. II. Numerical analysis

Temperature raising elution fractionation (TREF) allows qualitative short chain branching (SCB) analysis in copolymers. In order to make the analysis quantitative, information on how such fractionation occurs must be incorporated into the interpretation of TREF spectra. In a previous work a model of the fractionation was proposed and some preliminary results given. In this article a rigorous mathematical analysis of the solution of the fractionation model is presented by defining two problems. The direct problem, of little practical use, helps to understand the fractionation process. The inverse problem consists in obtaining the distribution of crystallizable lengths (DCL) (directly related to the SCB distribution) from the TREF spectrum. This last problem (i.e., the main interest of this work) is explained in detail. TREF experiments are simulated solving the so-called direct problem using DCLs of different shapes. The synthetic TREF spectra are then processed using the inverse algorithm. The synthetic experiments demonstrate the adequacy of the proposed algorithm as a tool of analysis. A linear ethylene polymer was used to test, experimentally, the numerical procedure. The results obtained are in agreement with those obtained in earlier studies on the same sample by Raman spectroscopy. © 1996 John Wiley & Sons, Inc.     

Elution Temperatures of Polyethylene Copolymers in Temperature Rising Elution Fractionation (TREF): Comparison in Xylene and Trichlorobenzene Diluents

Temperature rising elution fractionation (TREF) became the preferred technique to characterize the short chain branching distribution of polyethylene copolymers. Due to technical limitations, preparative TREF (PTREF) is usually done in xylene, while trichlorobenzene is used in analytical TREF (ATREF). Attempts to correlate the TREF elution temperatures based on data published by different authors erroneously showed higher elution temperatures for xylene than for trichlorobenzene. Our study rectifies this error. The experiments were done in both solvents on the same analytical TREF instrument. For the analyzed polyethylene copolymers, we found that the average elution temperature in xylene is 3.7° ± 1°C lower than in trichlorobenzene.     

Combination of TREF, high-temperature HPLC, FTIR and HPer DSC for the comprehensive analysis of complex polypropylene copolymers

A novel, powerful analytical technique, preparative temperature rising elution fractionation (prep TREF)/high-temperature (HT)-HPLC/Fourier transform infrared spectroscopy (FTIR)/high-performance differential scanning calorimetry (HPer DSC)), has been introduced to study the correlation between the polymer chain microstructure and the thermal behaviour of various components in a complex impact polypropylene copolymer (IPC). For the comprehensive analysis of this complex material, in a first step, prep TREF is used to produce less complex but still heterogeneous fractions. These chemically heterogeneous fractions are completely separated by using a highly selective chromatographic separation method—high-temperature solvent gradient HPLC. The detailed structural and thermal analysis of the HPLC fractions was conducted by offline coupling of HT-HPLC with FTIR spectroscopy and a novel DSC method—HPer DSC. Three chemically different components were identified in the mid-elution temperature TREF fractions. For the first component, identified as isotactic polypropylene homopolymer by FTIR, the macromolecular chain length is found to be an important factor affecting the melting and crystallisation behaviour. The second component relates to ethylene–propylene copolymer molecules with varying ethylene monomer distributions and propylene tacticity distributions. For the polyethylene component (last eluting component in all semi-crystalline TREF fractions), it was found that branching produced defects in the long crystallisable ethylene sequences that affected the thermal properties. The different species exhibit distinctively different melting and crystallisation behaviour, as documented by HPer DSC. Using this novel approach of hyphenated techniques, the chain structure and melting and crystallisation behaviour of different components in a complex copolymer were investigated systematically.

Modeling the Fractionation Process in TREF Systems. III. Model Validation With Low Molecular Weight Homopolymers

Low molecular weight semicrystalline homopolymers are used as a model system for temperature rising elution fractionation (TREF) analysis. An already proposed thermodynamic model for TREF analysis is used to characterize TREF fractions from low molecular weight polyethylenes M?_n = 500 to 3000 and some of their mixtures. In this molecular weight range it is possible, under appropriate crystallization, conditions, to form extended-chain crystals, and therefore lamellar thicknesses become comparable to extended-chain lengths. Lamellar thicknesses calculated from TREF spectra permit calculations of the molecular weights of the fractions, up to a limit of about 142 CH₂, where partially folded-chain crystallites appear under these operating conditions. Also homopolymers blends are fractionated and the TREF spectra analyzed to test model predictions. It is shown that appearance of chain folding may set a resolution limit to the analysis of commercial copolymers by TREF. © 1996 John Wiley & Sons, Inc.     

Use of FT-IR Spectrometry for On-Line Detection in Temperature Rising Elution Fractionation

Summary: Temperature rising elution fractionation (TREF) has become a popular analytical technique that is able to determine the chemical composition distribution (CCD) of an ethylene/α-olefin copolymer. An infrared (IR) detector is commonly used in TREF detection to measure the concentration of the polymer solution exiting the column as a function of elution temperature. The chemical composition of the eluting polymer at a given elution temperature can be predicted from the relationship between comonomer content and TREF elution temperature pre-established through ¹³C nuclear magnetic resonance (NMR) analysis of TREF fractions. In this article, a Fourier transform infrared (FT-IR) spectrometer has been coupled with a TREF instrument to provide a more powerful tool for characterizing complex olefin copolymers. The Partial Least Squares (PLS) technique is used when analyzing the FT-IR spectra of the eluting polymer solutions. The power of on-line FT-IR detection in TREF is demonstrated using a few complex copolymer systems, such as ethylene-octene copolymer, polystyrene grafted ethylene-vinyl acetate copolymer and ethylene-methyl acrylate copolymer.     

结晶分级技术在支化聚乙烯研究中的应用

介绍了近年发展起来的几种结晶分级技术及其在支化聚乙烯结构表征及性能研究方面的应用。利用升温淋洗分级技术(TREF),可根据结晶特性的不同将高分子分离成多个分布较窄的级份,通过分别表征各级份的链结构,从而可获得高分子链结构方面较为准确的信息。基于差示扫描量热技术(DSC)发展起来的两类热分级技术,主要包括逐步结晶热分级(SC)和连续自成核退火分级(SSA)技术,虽然不能从物理上对高分子进行分级,但通过选择适当的操作参数,也能得到一系列与升温淋洗分级实验类似的链结构信息,并且具有设备简单、操作方便、样品用量少、耗时短等优点。本文结合我们自己的工作,对各种分级技术的原理、实验操作及应用进行了系统综述,并展望了结晶分级技术发展的某些可能趋势。     

Short Chain Branches Distribution Characterization of Ethylene/1-Hexene Copolymers by Using TREF + 13C-NMR and TREF + SC Methods

Summary: Short chain branches distribution (SCBD) is the key factor for high density polyethylene (HDPE) pipe materials to achieve their excellent performance for long term (50 years) applications. However, the precise SCBD characterization of these HDPE materials with relatively low content of comonomer incorporation still remained as a challenge in this field. In this work, two characterization methods, namely temperature rising elution fractionation (TREF) cross step crystallization (SC) (TREF + SC) and TREF cross ¹³C-NMR (TREF + ¹³C-NMR), have been respectively used to qualitatively and quantitatively investigate the SCBD for two HDPE pipe materials (PE-1 and PE-2 with different long term performances) with small amount of 1-hexene incorporation prepared from SiO₂-supported silyl chromate catalyst system (S-2 catalyst) during UNIPOL gas phase polymerization. The comparison of SCBD between the two samples showed that: although short chain branches of PE-2 with good performance were less than those of PE-1 with bad performance, PE-2 showed less comonomer incorporation on the low crystallinity and low molecular weight (MW) fractions keeping even higher comonomer incorporation on the high crystallinity and high MW parts compared with PE-1. This difference on the SCBD for PE-1 and PE-2 was thought to be the key factor which is responsible for their great difference on environment slow crack resistance (ESCR). Moreover, TREF + SC method further reflected the intra- and inter-molecular heterogeneities of each fraction from the two HDPE samples through the lamella thickness distribution compared with TREF + ¹³C-NMR.     

Polymer solubility in mixed solvents

Modeling results indicate that polymer chains in mixtures of a good with a bad solvent exhibit preferential adsorption of the good solvent. That phenomenon is found to be strongly dependent on molecular weight and it increases with a decrease in chain length. These results have important consequences on polymer solubility. Thus, a low molecular weight chain in a solvent mixture behaves as if it were dissolved in the pure good solvent component, whereas the solubility of a longer chain is controlled by the average mixture composition. As a result, quenching a polydisperse system below the cloud point may induce molecular weight segregation between the two phases: the longer chains, which precipitate out first, tend to populate the polymer rich phase whereas the shorter chains, having greater solubility, remain in the solvent phase. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2782–2787, 1999     

升温淋洗分级技术在聚乙烯研究中的应用

升温淋洗分级技术是根据结晶性聚合物的结晶度进行分级和表征的一项分析和制备技术，在聚烯烃非均匀性的表征和窄组成分布样品的制备中有重要应用。本文主要介绍升温淋洗分级原理、热力学模型、装置技术特点、分析方法以及在聚乙烯研究中最新应用进展。     

Monte Carlo simulation of size exclusion chromatography for randomly branched and crosslinked polymers

The elution curves of size exclusion chromatography for nonlinear polymers formed through random branching and crosslinking of long polymer chains were simulated with a Monte Carlo method. We considered two types of measured molecular weight distributions (MWDs): (1) the MWD calibrated relative to standard linear polymers and (2) the MWD obtained with a light scattering (LS) photometer in which the weight‐average molecular weight of polymers within the elution volume is determined directly. The calibrated MWDs clearly underestimate the molecular weights for both randomly branched and crosslinked polymers, and this technique can be used to assess the degree of deviation from the true MWD. When the primary chains conform to the most probable distribution, the calibrated MWD can be estimated reasonably well with the Zimm–Stockmayer equation for the g factor with the help of the relationship between the average number of branch points per molecule and the degree of polymerization. However, the LS method gives good estimates of the true MWD for both randomly branched and crosslinked polymers, although the agreement is better for the branched ones. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2009–2018, 2000     

Stereoregular uniform polymers

Progress in stereospecific living polymerizations of methacrylate monomers and the concept and realization of “uniform polymers” and “uniform polymer architectures” are described, with particular emphasis on the fusion of polymer synthesis and characterization and their interactive stimulation, which are inevitable not only for the formation of polymers with highly controlled structures but also for the development of polymer characterization, thereby bringing about the spiral progress of both fields. First, three types of stereospecific living polymerizations are described, including formation of 100% isotactic poly(methyl methacrylate) (PMMA), 98% syndiotactic PMMA, and 96% heterotactic PMMA. Supercritical fluid chromatography (SFC) has proven useful for isolating uniform polymers from these stereoregular PMMAs with narrow molecular weight distributions. Living nature of these stereospecific polymerizations is further utilized for the synthesis of end‐functionalized stereoregular polymers, which are separated into uniform end‐functionalized polymers and used to construct more elaborated uniform polymer architectures such as stereoblock, star, and comb polymers. The uniform polymers have proven quite useful for the studies on the relationship between structures and properties such as glass transition temperature, melting temperature, and solution viscosity. In addition to this, stereoregular uniform polymers are particularly important to understand stereocomplex formation between isotactic and syndiotactic uniform PMMAs. On‐line GPC/NMR measurement at 750 MHz and −15°C in acetone/acetone‐d₆ allowed definitive determination of the compositions of the complexed species and noncomplexed species separately, but not in average. Also interesting is the stereocomplex formation of uniform stereoblock PMMA, where intramolecular complexation in addition to an intermolecular complexation was distinctively observed by GPC analysis in acetone. Uniform star and comb PMMAs were also prepared and found useful to discuss the effect of branching on the solution viscosity. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 245–260, 1999     

Simultaneous Deconvolution of the Molecular Weight and Chemical Composition Distribution of Polyolefins Made with Ziegler-Natta Catalysts

Heterogeneous Ziegler-Natta catalysts produce polyolefins that have broad distributions of molecular weight (MWD) and chemical composition (CCD). For such broad distributions, mathematical models are useful to quantify the information provided by polyolefin analytical techniques such as high-temperature gel permeation chromatography (GPC), temperature rising elution fractionation (TREF), and crystallization analysis fractionation (CRYSTAF). In this paper, we developed a mathematical model to deconvolute the MWD and CCD of polyolefins simultaneously, using Flory's most probable distribution and the cumulative CCD component of Stockmayer's distribution. We have applied this procedure to “model” polyolefin resins and to one industrial linear low-density polyethylene (LLDPE) resin. The proposed methodology is able to deconvolute theoretical distributions even when random noise is added to the MWDs and CCDs, and it can be used to calculate the minimum number of active site types on heterogeneous Ziegler-Natta catalysts.