Behavior and surface energies of polybenzoxazines formed by polymerization with argon,oxygen, and hydrogen plasmas

Polybenzoxazine (PBZZ) thin films can be fabricated by the plasma‐polymerization technique with, as the energy source, plasmas of argon, oxygen, or hydrogen atoms and ions. When benzoxazine (BZZ) films are polymerized through the use of high‐energy argon atoms, electronegative oxygen atoms, or excited hydrogen atoms, the PBZZ films that form possess different properties and morphologies in their surfaces. High‐energy argon atoms provide a thermodynamic factor to initiate the ring‐opening polymerization of BZZ and result in the polymer surface having a grid‐like structure. The ring‐opening polymerization of the BZZ film that is initiated by cationic species such as oxygen atoms in plasma, is propagated around nodule structures to form the PBZZ. The excited hydrogen atom plasma initiates both polymerization and decomposition reactions simultaneously in the BZZ film and results in the formation of a porous structure on the PBZZ surface. We evaluated the surface energies of the PBZZ films polymerized by the action of these three plasmas by measuring the contact angles of diiodomethane and water droplets. The surface roughness of the films range from 0.5 to 26 nm, depending on the type of carrier gas and the plasma‐polymerization time. By estimating changes in thickness, we found that the PBZZ film synthesized by the oxygen plasma‐polymerization process undergoes the slowest rate of etching in CF₄ plasma. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4063–4074, 2004     

Polytetrafluoroethylene Sputtered PES Membranes for Membrane Distillation: Influence of RF Magnetron Sputtering Conditions

Thin films of fluorocarbon were deposited on polyethersulfone membranes via argon plasma sputtering of a poly(tetrafluoroethylene) (PTFE) target in an RF magnetron plasma reactor. The obtained deposited ultrathin coatings had nanoscale roughnesses and high degrees of fluorination. The intensity of fluorine atom in plasma environment during fluorocarbon deposition was investigated. Depending on the deposition conditions comprising working gas pressure, applied RF power, and distance between the target and the substrate, polymeric films with different chemical compositions and/or morphologies were obtained. The morphologies of the films were analyzed by means of SEM, XPS, and AFM. The results suggested that the sputtered film deposited at a higher pressure and longer target–substrate distance and moderate RF power had a surface composition and chemical structure closer to those of the PTFE film. The treated hydrophobic PES membranes with water contact angles as high as 115° were applied for the first time in an air gap membrane distillation setup for removal of benzene as a volatile organic compound from water. The results showed that the plasma-treated membranes have a comparable or superior performance to that of commercial PTFE used in membrane distillation with similar permeate flux and separation factor after 20 h long term performance.     

Comparison of the effect of excimer laser irradiation and RF plasma treatment on polystyrene surface

Polystyrene (PS) samples were treated with excimer laser, argon and oxygen plasmas. The surface of PS was irradiated using ArF excimer pulsed laser (λ=193 nm). Radio frequency glow discharge (RF) was used to generate the argon and oxygen plasmas. The samples were processed at different number of pulses and treatment times. The changes were characterized by atomic force microscopy (AFM), attenuated total reflectance Fourier transform infrared (ATR-FTIR), scanning electron microscopy (SEM) and contact angle measurements. The data from ATR-FTIR spectra showed the induction process of oxygen-based functional group in both PS samples treated with RF plasma and laser. AFM and SEM observations demonstrated that a specific nanostructure was created on the laser-treated PS surface. Contact angle measurement indicated higher wettability of the treated PS with both argon and oxygen plasmas and lesser wettability of laser-treated samples. The data from in vitro assays showed the significant cell attachment and growth onto plasma-treated surfaces in comparison with laser treated samples.     

Pulsed‐laser–deposited and plasma‐polymerized polytetrafluoroethylene (PTFE)‐like thin films: A comparative study on PTFE‐specific properties

Glass‐like and structural first‐order phase transitions are investigated in polytetrafluoroethylene (PTFE) foils and PTFE‐like films prepared by pulsed‐laser deposition (PLD) and plasma polymerization (PP). A structural comparison of the investigated polymers is performed by infrared spectroscopy and dielectric dilatometry. It is shown that dielectric dilatometry (the measurement of the susceptance vs. temperature) provides a simple and elegant means for detecting volumetric transitions in thin nonpolar polymer films. In conventional PTFE foils, the known glass‐like and structural first‐order phase transitions are identified. The structure of pulsed‐laser deposited PTFE strongly depends on the target material, ranging from highly crystalline films showing only structural phase transitions to films strongly deviating from PTFE foils, with structural characteristics comparable to plasma‐polymerized fluorocarbons. The dielectric loss of the highly crystalline PLD films compares favorably with conventional PTFE foils, making the films attractive for new applications in miniature electret devices. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2115–2125, 1999     

Nitrogen plasma modification on polyimide films for copper metallization on microelectronic flex substrates

Surface modification of polyimide films Kapton E(N) and Upilex S by nitrogen plasmas were investigated for their enhanced adhesion strength with sputtered coppers. Peel tests demonstrate this improvement, with peel strengths of 7 and 12 N/m for unmodified Kapton E(N) and Upilex S, and 1522 and 1401 N/m for nitrogen plasma‐modified Kapton E(N) and Upilex S at certain plasma conditions. Atomic force microscopy (AFM) and the sessile drop method indicated the surface roughness, and the surface energy of polyimide films were highly increased by nitrogen plasmas. This study shows the enhanced adhesion strengths of polyimide films with sputtered coppers by nitrogen plasmas, and these nitrogen plasmas were strongly affected by the surface characteristics of polyimide films. Electron spectroscopy for chemical analysis (ESCA) observed the increased surface energy on polyimide films by nitrogen plasmas was due to the increased surface composition of O and the increased chemical bond of C? O. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2023–2038, 2005     

Surface characterization and properties of plasma‐modified cyclic olefin copolymer/layered silicate nanocomposites

In this study, cyclic olefin copolymer (COC)/layered silicate nanocomposites (CLSNs) were prepared by the intercalation of COC polymer into organically‐modified layered silicate through the solution mixing process. Both X‐ray diffraction data and transmission electron microscopy images of CLSNs indicate most of the swellable silicate layers were disorderedly intercalated into the COC matrix. The effect of layered silicate on the mechanical and barrier properties of the fabricated nanocomposites shows significant improvements in the storage modulus and water permeability when compared with that of neat COC matrix. Surfaces of COC and CLSN films were modified by a mixture of oxygen (O₂) and nitrogen (N₂) plasmas with various treated times, system pressures, and radio frequency (RF) powers. The surfaces of plasma‐modified COC and CLSN were investigated using scanning probe microscopy and contact‐angle measurements. The exposure of the COC and CLSN film to the plasmas led to the combination of etching reactions of polymer surface initiated by plasma and the following addition reactions of new functional groups onto polymer surfaces to change the topology of COC film surfaces. The surface roughness was closely related to how high and how long the RF power was input into the system. The plasmas also led to changes in the surface properties of the CLSN surfaces from hydrophobic to hydrophilic; and the contact angle of water on the surface decreases. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2745–2753, 2005     

Immobilization of laccase on polymer grafted polytetrafluoroethylene membranes for biosensor construction

In this study, Trametes versicolor laccase was immobilized on polytetrafluoroethylene (PTFE) membranes using two different techniques, entrapment to gelatin and covalent immobilization to the surface. For surface immobilization, functional groups were formed on PTFE surface by radiofrequency (RF) plasma treatment followed by polymer grafting. Two different polymers, polyacrylamide (pAAm) and polyacrylic acid (pAAc) were tried. For polyacrylamide grafted PTFE, a two-step polymerization process was used. The membranes were first treated with hydrogen plasma and pAAm grafted PTFE (pAAm-g-PTFE) was then formed by argon plasma treatment. To produce pAAc grafted PTFE (pAAc-g-PTFE), the surface was first treated with argon plasma and AAc was then attached to the surface by heat treatment (70 °C, 6 h). For both cases, an optimized carbodiimide coupling reaction was used for laccase immobilization. Enzyme activity was measured by an oxygen electrode using guaiacol as substrate. All three biosensing membranes were characterized and compared in terms of optimum working conditions, storage stability and reusability. Our study concluded that although a higher activity was obtained by gelatin entrapped laccase, its mechanical instability and poor storage life makes the gelatin biosensor unattractive for multiple usages and for field measurements. pAAc-g-PTFE biosensor was found to be more stable and highly reusable (ca. 50 times) when compared with the other two biosensors. In addition, its sensitivity was suitable for field applications. Therefore, the pAAc-g-PTFE biosensor could be proposed as an alternative on-site detection tool for phenolic compound monitoring.     

Reactive adsorption of aminosilane onto the glycidyl methacrylate graft‐copolymerized poly(tetrafluoroethylene) film surface for adhesion enhancement with evaporated copper

Surface modification of argon‐plasma‐pretreated poly(tetrafluoroethylene) (PTFE) film via UV‐induced graft copolymerization with glycidyl methacrylate (GMA) was carried out first. Reactive adsorption of γ‐aminopropyltriethoxysilane (APS) onto the GMA graft‐copolymerized PTFE (GMA‐g‐PTFE) film surface was performed by the simple immersion of the film in the APS solution. The adsorption process was studied as a function of the APS concentration, the immersion time of the graft‐modified PTFE film in the APS solution, and the washing protocol. The chemical composition and morphology of the silane‐modified surfaces were characterized by X‐ray photoelectron spectroscopy and atomic force microscopy, respectively. The performance of the silane‐modified PTFE surface in adhesion promotion was investigated. The T‐peel adhesion strength of the evaporated Cu on the PTFE film with the reactively adsorbed organosilane increased significantly to about 12.5 N/cm. This adhesion strength was more than twice that of the assembly involving evaporated Cu on the GMA‐g‐PTFE film and about 10 times that of the assembly involving evaporated Cu on the Ar‐plasma‐treated PTFE film. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 80–89, 2000     

Surface characterization of plasma‐modified poly(ethylene terephthalate) film surfaces

Poly(ethylene terephthalate) (PET) film surfaces were modified by argon (Ar), oxygen (O₂), hydrogen (H₂), nitrogen (N₂), and ammonia (NH₃) plasmas, and the plasma‐modified PET surfaces were investigated with scanning probe microscopy, contact‐angle measurements, and X‐ray photoelectron spectroscopy to characterize the surfaces. The exposure of the PET film surfaces to the plasmas led to the etching process on the surfaces and to changes in the topography of the surfaces. The etching rate and surface roughness were closely related to what kind of plasma was used and how high the radio frequency (RF) power was that was input into the plasmas. The etching rate was in the order of O₂ plasma > H₂ plasma > N₂ plasma > Ar plasma > NH₃ plasma, and the surface roughness was in the order of NH₃ plasma > N₂ plasma > H₂ plasma > Ar plasma > O₂ plasma. Heavy etching reactions did not always lead to large increases in the surface roughness. The plasmas also led to changes in the surface properties of the PET surfaces from hydrophobic to hydrophilic; and the contact angle of water on the surfaces decreased. Modification reactions occurring on the PET surfaces depended on what plasma had been used for the modification. The O₂, Ar, H₂, and N₂ plasmas modified mainly CH₂ or phenyl rings rather than ester groups in the PET polymer chains to form C? O groups. On the other hand, the NH₃ plasma modified ester groups to form C? O groups. Aging effects of the plasma‐modified PET film surfaces continued as long as 15 days after the modification was finished. The aging effects were related to the movement of C?O groups in ester residues toward the topmost layer and to the movement of C? O groups away from the topmost layer. Such movement of the C?O groups could occur within at least 3 nm from the surface. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3727–3740, 2004     

Surface‐initiated atom transfer radical polymerization from porous poly(tetrafluoroethylene) membranes using the C?F groups as initiators

This work reports the surface‐initiated atom transfer radical polymerization (ATRP) from hydrogen plasma‐treated porous poly(tetrafluoroethylene) (PTFE) membranes using the C? F groups as initiators. Hydrogen plasma treatment on PTFE membrane surfaces changes their chemical environment through defluorination and hydrogenation reactions. With the hydrogen plasma treatment, the C? F groups of the modified PTFE membrane surface become effective initiators of ATRP. Surface‐initiated ATRP of poly(ethylene glycol) methacrylate (PEGMA) is carried out to graft PPEGMA chains to PTFE membrane surfaces. The chain lengths of poly(PEGMA) (PPEGMA) grafted on PTFE surfaces increase with increasing the reaction time of ATRP. Furthermore, the chain ends of PPEGMA grown on PTFE membrane surfaces then serve as macroinitiators for the ATRP of N‐isopropylacrylamide (NIPAAm) to build up the PPEGMA‐b‐PNIPAAm block copolymer chains on the PTFE membrane surfaces. The chemical structures of the modified PTFE membranes are characterized using X‐ray photoelectron spectroscopy. The modification increases the surface hydrophilicity of the PTFE membranes with reductions in their water‐contact angles from 120° to 60°. The modified PTFE membranes also show temperature‐responsive properties and protein repulsion features owing to the presence of PNIPAAM and PPEGMA chains. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2076–2083, 2010     

An Optical Emission Study on Expanding Low-Temperature Cascade Arc Plasmas

The optical emission spectra from expanding low-temperature cascade arc plasmas were studied. The objective of this study was to examine the distinctive features of low-temperature cascade arc plasmas in comparison with a radio frequency (RF) plasma source. The principal results obtained in this study were: (1) in an expanding cascade arc plasma jet, active heavy particles (mainly excited argon or helium neutral species under our operating conditions), rather than electrons, are responsible for the excitation of reactive species when a reactive gas is injected into the plasma jet, (2) the excitation of reactive species was found to be controlled by the electronic energy levels of these excited argon or helium neutrals, (3) changing the operating parameters affected only the emission intensities of excited species, and no effect on the emission nature of plasmas was observed.     

Electropolymerization of DBSA‐doped polypyrrole films on PTFE via an electroless copper interlayer

We report on the electroless deposition of thin films of copper on poly(tetrafluoroethylene) (PTFE) and their use as substrates for electropolymerization of polypyrrole. Argon plasma‐treated PTFE films were modified by silanization using N‐[3(trimethoxysilyl)propyl]diethylenetriamine (TMS). The TMS‐modified PTFE films were subsequently activated by PdCl₂ for the electroless deposition of copper. The omission of the commonly used SnCl₂ sensitization step represents a significant process enhancement with environmental and cost benefits. The surface composition of the substrate (before and after surface treatments) and overlayer films was studied using high‐resolution x‐ray photoelectron spectroscopy. A combination of time‐of‐flight secondary ion mass spectrometry and water contact‐angle measurements was also used to study the PTFE surface after argon plasma treatment. The Cu/PTFE films were used as substrates for subsequent pyrrole electropolymerization in aqueous dodecylbenzene sulphonic acid (DBSA) solution. The DBSA‐doped polypyrrole overlayers were successfully deposited on the Cu/PTFE surface using a constant applied potential of 1.5 V. The resulting material exhibited a doping level of 39%, determined using chemical component analysis of the N 1s photoelectron peak. Copyright © 2003 John Wiley & Sons, Ltd.     

Study in the effect of annealing on hydrogen retention properties of C‐90%SiC films

Carbon‐rich silicon carbide (C‐90%SiC) films as hydrogen barriers were deposited on the surface of stainless steel substrates with magnetron sputtering, and then bombarded by argon ion beam. In order to remove the argon atoms reserved during films preparation, some samples with the prepared C‐90%SiC films were thermally annealed for 30 min at 473, 673 and 873 K in vacuum, respectively. These samples together with the un‐annealed ones were then irradiated by a 5 keV hydrogen ion beam. SEM was used to investigate the surface micrograph of those films and SIMS was used to measure the mass spectra of positive species and the depth distribution of argon and hydrogen in the samples. A remarkable decrease in hydrogen intensity in the substrates with annealing indicates that annealing for removing argon can effectively improve hydrogen retention properties of the C‐90%SiC films. Copyright © 2008 John Wiley & Sons, Ltd.     

Surface modification of poly(tetrafluoroethylene) films by plasma polymerization of glycidyl methacrylate and its relevance to the electroless deposition of copper

Surface modification of poly(tetrafluoroethylene) films by plasma polymerization and deposition of glycidyl methacrylate (GMA) was carried out. The effects of glow‐discharge conditions on the chemical structure and composition of the deposited GMA polymer were analyzed by X‐ray photoelectron spectroscopy (XPS) and Fourier transform infrared (FTIR) spectroscopy. XPS and FTIR results revealed that the epoxide groups in the plasma‐polymerized GMA (pp‐GMA) layer had been preserved to various extents, depending on the plasma deposition conditions. The morphology of the modified PTFE surface was investigated by atomic force microscopy (AFM). The pp‐GMA film with well‐preserved epoxide groups was used as an adhesion promotion layer to enhance the adhesion of the electrolessly deposited copper on the PTFE film. The T‐peel adhesion test results showed that the adhesion strength between the electrolessly deposited copper and the pp‐GMA‐modified PTFE (pp‐GMA‐PTFE) film was much higher than that between the electrolessly deposited copper and the pristine or the Ar plasma‐treated PTFE film. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3498–3509, 2000     

Migration of Processing Oils of Thermoplastic Rubber Treated with RF Plasma

The surface modifications produced by a RF plasma treatment on a thermoplastic styrene–butadiene–styrene rubber–SBS—with a considerable amount of processing oils in its formulation (TRO) have been studied and compared to the modifications produced on an oil-free SBS rubber (TRF). The modifications produced by the plasmas on the rubber surface depended on the nature of the gas used to generate the plasma. Thus, argon plasma favored the migration of processing oils to the TRO rubber surface, producing a weak oily layer that prevented interaction of rubber with a polyurethane adhesive. On the other hand, oxygen and carbon dioxide plasmas produced important ablation of the rubber surface which resulted in a partial (CO₂ plasma) or total (O₂ plasma) removal of processing oils from the rubber surface and the creation of polar moieties that increased adhesion of the rubber surface towards a polyurethane adhesive.     

Enhancement of polymer hydrophobicity by SF6 plasma treatment and argon plasma immersion ion implantation

In this study sulphur hexafluoride (SF₆) plasmas and argon plasma immersion ion implantation (ArPIII) techniques have been applied to improve the hydrophobicity of poly(tetrafluoroethylene) (PTFE), polyurethane and silicone surfaces. As evaluated by water contact angle measurements, all the treatments resulted in a significant enhancement in the hydrophobicity of the polymers. However, exposure of the treated samples to air induced a strong variation in their hydrophobicity as a consequence of post‐plasma reactions between atmospheric species and remnant surface free radicals. X‐ray photoelectron spectroscopy results strongly suggest that for polyurethane and silicone the surface fluorination by SF₆ plasmas and the creation of new carbon bonds and radicals are the main agents for hydrophobicity enhancement. The PTFE exposed to ArPIII revealed increases in the contact angles after exposure to air. A significant incorporation of oxygen and the formation of new carbon bonds were revealed by XPS measurements. Copyright © 2003 John Wiley & Sons, Ltd.     

Surface modification of poly(tetrafluoroethylene) with benzophenone and sodium hydride by ultraviolet irradiation

Poly(tetrafluoroethylene) (PTFE) films were surface modified in a solution of benzophenone and sodium hydride in dry dimethylformamide by ultraviolet (UV) light irradiation. The extent of surface modification was characterized after durations of UV light irradiation from 5–20 min at temperatures from 19–60°C. The modified films were analyzed by electron spectroscopy for chemical analysis, diffuse reflectance ultraviolet-visible light spectroscopy, attenuated total reflection Fourier transform infrared spectroscopy, dynamic contact angle measurement, and low-voltage scanning electron microscopy. PTFE surfaces produced by this modification demonstrated extensive defluorination, oxygen incorporation, surface unsaturation, and reduction in both advancing and receding dynamic water contact angles in a manner that was more extensive at long durations of irradiation and at high temperatures. Morphological damage depended upon treatment conditions, but extensive surface modification could be obtained without substantial morphological damage to PTFE films. Control experiments indicated that the surface modification proceeded by photoexcitation of either diphenyl ketyl radical anion or benzhydrol anion, the products of reaction of benzophenone with sodium hydride. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35: 1499–1514, 1997     

Graphitization of Carbon Particles in a Non-thermal Plasma Reactor

The production of nanomaterials using non-thermal plasmas remains the focus of ongoing investigations due to advantageous properties of this class of processes, most notably the intense plasma-induced heating arising from energetic recombination events occurring at the surface of nanoparticles, which allows for the tailored synthesis of crystalline nanoparticles. In this work, the authors discuss an in situ, in-flight Fourier Transform Infrared absorption spectroscopy technique to investigate the temperature variation of carbon nanoparticles during their synthesis in an acetylene–argon–hydrogen non-thermal RF plasma. Based on the FTIR measurements, decreasing hydrogenation levels and the progressive onset of an incandescence signal were observed at increasing RF input power. In the high RF power region, the carbon particle temperature, derived by fitting the corresponding FTIR spectra with a modified Planck’s law, shows values above 2000 K. The corresponding ex situ characterization of the synthesized materials by Transmission Electron Microscopy and Raman Spectroscopy displays the production of highly graphitic particles and loss of bonded hydrogen from the material, hence supporting the substantial nanoparticle heating derived from the FTIR measurements.     

Surface characterization and barrier properties of plasma‐modified polyethersulfone/layered silicate nanocomposites

This study describes the preparation of polyethersulfone (PES)/layered silicate nanocomposites (PLSNs) by mixing PES polymer chain into organically‐modified layered silicate in 1‐methyl‐2‐pyrrolidinone (NMP) solution. Both X‐ray diffraction data and transmission electron microscopy images of PLSNs indicate that the silicate layers were almost exfoliated and randomly distributed into the PES matrix. The mechanical and barrier properties of PLSNs show remarkable enhancement in the storage modulus and water/oxygen permeability when compared with that of neat PES matrix. Surfaces modification of PES and PLSN films with various treated times, system pressures, and radio frequency (RF) powers were performed using a mixture of oxygen (O₂) and nitrogen (N₂) plasmas. The topographical and physical properties of plasma‐modified PES and PLSN surfaces were investigated using scanning probe microscopy (SPM), contact‐angle measurements, and X‐ray photoelectron spectroscopy (XPS). These results indicate that the surface roughness of PLSNs with the same condition of plasma modification is lower than that of neat PES matrix and is probably due to the increase of stiffness with the presence of inorganic layered silicates in PES matrix. The surface properties of the PES and PLSNs are also changed from hydrophobic to hydrophilic. The XPS spectra suggest that the exposure of the PES and PLSNs to the plasmas led to the combination of etching reactions of polymer surface initiated by plasma and the following addition reactions of new oxygen‐ and nitrogen‐containing functional groups onto polymer surfaces to change their surface properties. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 3185–3194, 2006     

Surface modification of polytetrafluoroethylene films via graft copolymerization for auto-adhesion

The surfaces of Ar plasma-pretreated polytetrafluoroethylene (PTFE) films are further functionalized via UV-induced graft copolymerization with amphoteric N,N′-dimethyl(methacryloylethyl)ammonium propansulfonate (DMAPS) either in Ar atmosphere, or under atmospheric conditions and in the absence of a polymerization initiator. The so-modified PTFE films from either process are capable of exhibiting adhesive-free adhesion or auto-adhesion with one another when brought into intimate contact in the presence of a small quantity of water. The lap shear adhesion strength increases with increasing graft concentration and can readily exceed the yield strength of the PTFE substrate. Two plasma-pretreated PTFE films also readily undergo thermal graft copolymerization with concurrent lamination when lapped together in the presence of a small quantity of the DMAPS monomer solution at elevated temperature in the atmosphere. The surface compositions of the graft-copolymerized PTFE films and the delaminated surfaces were characterized by X-ray photoelectron spectroscopy (XPS). In most cases, adhesional failure occurred near the graft-substrate interphase. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 3107–3114, 1998