Characterization of stress‐strain behavior for binary blends of isotactic polypropylene with ethylene‐α‐olefin copolymer

The characterization of the mechanical nonlinear behavior of isotactic polypropylene/ethylene‐1‐hexene copolymer blends with various kinds of morphology was carried out using a nonlinear constitutive equation in which the plastic deformation and the anharmonicity of elastic response are taken into account. It was found that the mechanical nonlinearity of the incompatible blends showing phase separation is much greater than that of the compatible blends having rubbery components in the interlamellar regions. Moreover, the mechanical behavior is governed by the plastic deformation for the incompatible blends, whereas the anharmonicity strongly affects the mechanical behavior for the compatible blends. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1513–1521, 1999     

Structure and properties for binary blends of isotactic-polypropylene with ethylene-α-olefin copolymer. 1. Crystallization and morphology

Morphology and isothermal growth rates of spherulites for the binary blends consisting of an isotactic polypropylene (i-PP) and an ethylene-1-hexene rubber (EHR) were examined as a function of the crystallization temperature ranging from 388 K to 418 K. In this study, two types of EHR's were employed: “ethylene rich” EHR and “1-hexene rich” EHR. The blends of i-PP with the EHR of 51 mol % 1-hexene are miscible in the molten state, whereas the blends with the EHR of 33 mol % 1-hexene are immiscible in the molten state. It is found that the isothermal spherulite growth rate of the miscible i-PP/EHR blends decreases with increasing the EHR fraction, whereas the spherulite growth rate of the immiscible i-PP/EHR blends is independent of the blend composition and is the same as that of the i-PP. Optical microscope observation of the miscible blends crystallized isothermally shows that there are no rubber domains either in the intraspherulitic or in the interspherulitic contact regions. On the other hand, the immiscible i-PP/EHR blends show a phase-separated morphology. Furthermore, the number of tangential lamellae of the miscible i-PP/EHR blends is found to be increased by blending of the EHR, leading to the spherulite with negative birefringence. The sign of birefringence of spherulites is unaffected by the regime transition as well as by the fold surface free energy. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 953–961, 1997     

Studies on fracture behaviors of immiscible polypropylene/ethylene‐co‐vinyl acetate blends with multiwalled carbon nanotubes

Immiscible polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blends with two different compositions, one (PP/EVA = 80/20) exhibits the typical sea‐island morphology and the other (PP/EVA = 60/40) exhibits the cocontinuous morphology, were prepared with different contents of f‐MWCNTs. The fracture behaviors, including notched Izod impact fracture and single‐edge notched tensile (SENT) fracture, were comparatively studied to establish the role of f‐MWCNTs in influencing the fracture toughness of PP/EVA blends. Our results showed that, for PP/EVA (80/20) system, f‐MWCNTs do not induce the fracture behavior change apparently. However, for PP/EVA (60/40) system, the fracture toughness of the blend increases dramatically with the increasing of f‐MWCNTs content. More severe plastic deformation accompanied by the fibrillar structure formation was observed during the SENT test. Furthermore, SENT test shows that the significant improvement in fracture toughness of PP/EVA (60/40) with f‐MWCNTs is contributed to the simultaneous enhancement of crack initiation energy and crack propagation energy, but largely dominated by crack propagation stage. Further results based on crystalline structures and morphologies of the blends showed that a so‐called dual‐network structure of EVA and f‐MWCNTs forms in cocontinuous PP/EVA blends, which is thought to be the main reason for the largely improved fracture toughness of the sample. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1331–1344, 2009     

Surface‐directed morphology evolution in ternary blends of polyethylene,polypropylene, and ethylene–propylene copolymer: A study by laser scanning confocal fluorescence microscopy

With laser scanning confocal fluorescence microscopy, we demonstrate a novel type of morphology evolution in moderately thick films (70–100 μm) of ternary blends of polypropylene (PP), polyethylene (PE), and ethylene–propylene rubber (EPR), in which EPR is labeled with a benzothioxanthene dye (HY‐EPR). The blends are prepared by solution blending, and the phase morphology evolves during the annealing of the blend films in a stainless steel mold. Our results indicate that wetting of the mold surface is a driving force in morphology evolution for the two blend compositions investigated. For 81/14/5 PP/PE/HY‐EPR, phase evolution within the mold results in a laminar structure and hydrodynamic channels, features which have previously been found in thin films of polymer blends as a result of surface‐directed spinodal decomposition. In a blend with a lower weight fraction of the dispersed phase (92/7/1 PP/PE/HY‐EPR), we find that the PE/HY‐EPR domains are larger and more polydisperse closer to the surface because of wetting of the mold wall. We also show that the phase morphology in these films can be controlled by the nature of one or both of the surfaces being varied. When one of the mold surfaces is replaced with a thin film of PP homopolymer, we observe draining of PE/HY‐EPR from the PP to the mold surface, which results in a bilayer structure. A trilayer morphology is likewise obtained by the replacement of both mold surfaces with PP. We also carry out three‐dimensional image reconstruction on a single PE/HY‐EPR particle within the 81/14/5 PP/PE/HY‐EPR blend to obtain detailed information on the interphase structure. We find that HY‐EPR of this composition (30/70 ethylene/propylene) fully coats the PE dispersed phase and partially penetrates the PE droplets. This result falls between the interphase structures found for previously investigated EPR compositions (40/60 and 80/20 ethylene/propylene). © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 637–654, 2003     

Modification of a thermoplastic elastomer gel through the addition of an endblock‐selective homopolymer

Addition of a midblock‐selective oil to an ABA triblock copolymer with a rubbery B‐midblock and thermoplastic A‐endblocks yields a thermoplastic elastomer gel (TPEG) if the oil constitutes the majority blend constituent and a physically crosslinked network, responsible for solid‐like mechanical properties, is retained. These blends typically exhibit a micellar morphology in which the micellar cores are composed of the oil‐incompatible A‐endblocks. Since the micelles serve as crosslink sites, the properties of TPEGs depend on (i) the intrinsic characteristics of the solid‐state endblocks, and (ii) the degree to which the micelles interact through bridged and looped midblocks. In this work, a poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] triblock copolymer and an aliphatic oil are used to prepare TPEGs into which poly(2,6‐dimethylphenylene oxide) (PPO), a styrene‐compatible homopolymer, is added. The morphologies and bulk properties of these ternary systems are examined by electron microscopy, viscometry, and dynamic rheology. A slight increase in the PPO content in these TPEGs promotes increases in micelle size, confirming that the PPO primarily resides within the micelles, and disordering temperature, signified by an abrupt change in rheological properties. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1863–1872, 1999     

Morphology and nonisothermal crystallization of in situ microfibrillar poly(ethylene terephthalate)/polypropylene blend fabricated through slit‐extrusion,hot‐stretch quenching

This study describes the morphology and nonisothermal crystallization kinetics of poly(ethylene terephthalate) (PET)/isotactic polypropylene (iPP) in situ micro‐fiber‐reinforced blends (MRB) obtained via slit‐extrusion, hot‐stretching quenching. For comparison purposes, neat PP and PET/PP common blends are also included. Morphological observation indicated that the well‐defined microfibers are in situ generated by the slit‐extrusion, hot‐stretching quenching process. Neat iPP and PET/iPP common blends showed the normal spherulite morphology, whereas the PET/iPP microfibrillar blend had typical transcrystallites at 1 wt % PET concentration. The nonisothermal crystallization kinetics of three samples were investigated with differential scanning calorimetry (DSC). Applying the theories proposed by Jeziorny, Ozawa, and Liu to analyze the crystallization kinetics of neat PP and PET/PP common and microfibrillar blends, agreement was found between our experimental results and Liu's prediction. The increases of crystallization temperature and crystallization rate during the nonisothermal crystallization process indicated that PET in situ microfibers have significant nucleation ability for the crystallization of a PP matrix phase. The crystallization peaks in the DSC curves of the three materials examined widened and shifted to lower temperature when the cooling rate was increased. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 374–385, 2004     

Phase behavior,crystallization, and morphology in thermosetting blends of a biodegradable poly(ethylene glycol)‐type epoxy resin and poly(ϵ‐caprolactone)

Thermosetting blends of a biodegradable poly(ethylene glycol)‐type epoxy resin (PEG‐ER) and poly(?‐caprolactone) (PCL) were prepared via an in situ curing reaction of poly(ethylene glycol) diglycidyl ether (PEGDGE) and maleic anhydride (MAH) in the presence of PCL. The miscibility, phase behavior, crystallization, and morphology of these blends were investigated. The uncured PCL/PEGDGE blends were miscible, mainly because of the entropic contribution, as the molecular weight of PEGDGE was very low. The crystallization and melting behavior of both PCL and the poly(ethylene glycol) (PEG) segment of PEGDGE were less affected in the uncured PCL/PEGDGE blends because of the very close glass‐transition temperatures of PCL and PEGDGE. However, the cured PCL/PEG‐ER blends were immiscible and exhibited two separate glass transitions, as revealed by differential scanning calorimetry and dynamic mechanical analysis. There existed two phases in the cured PCL/PEG‐ER blends, that is, a PCL‐rich phase and a PEG‐ER crosslinked phase composed of an MAH‐cured PEGDGE network. The crystallization of PCL was slightly enhanced in the cured blends because of the phase‐separated nature; meanwhile, the PEG segment was highly restricted in the crosslinked network and was noncrystallizable in the cured blends. The phase structure and morphology of the cured PCL/PEG‐ER blends were examined with scanning electron microscopy; a variety of phase morphologies were observed that depended on the blend composition. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2833–2843, 2004     

Chemical and morphological evolution of PA‐6/Epm/Epm‐g‐MA blends in a twin screw extruder

Chemical conversion and morphological evolution of PA‐6/EPM/EPM‐g‐MA blends along a twin screw extruder were monitored by quickly collecting small samples from the melt at specific barrel locations. The results show that the MA content of all blends decreases drastically in the first zone of the extruder, i.e., upon melting of the blend components. Significant changes in morphology are also observed at this stage. A correlation between chemistry and morphology could thus be established. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1311–1320, 1999     

Blends of isotactic polypropylene and natural terpene resins. I. Phase structure,thermal, and dynamic‐mechanical properties

This article discusses the influence of two natural terpene resins (NTR), poly(α‐pinene) (PαP A115) and poly(d‐limonene) (PL C115), on morphology, miscibility, thermal, and dynamic‐mechanical properties of their blends with isotactic polypropylene (iPP). The NTR have interesting physical and chemical properties, and they are approved for food contact application. From the results of differential scanning calorimetry and dynamic‐mechanical thermal analysis it was deduced that both the resins were completely miscible with the amorphous iPP up to the composition investigated here (70/30 wt %). Scanning electron microscopy (SEM) analysis instead showed that the 70/30 iPP/PαP A115 blend and 80/20 and 70/30 iPP/PL C115 blends contained very small domains homogeneously distributed into the matrix. It is hypothesized that the domains are likely formed by the terpene‐rich phase, and the matrix by the iPP‐rich phase (besides the crystallized iPP phase). The iPP‐rich phase and the NTR‐rich phase would have the glass transition temperatures so close that they cannot be resolved by DSC and DMTA. Finally, for the iPP/PαP A115 system an upper critical solution temperature (UCST) is proposed. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 867–878, 1999     

Reactive compatibilization of polyamide‐6 (PA 6)/polybutylene terephthalate (PBT) blends by a multifunctional epoxy resin

A multifunctional epoxy resin has been demonstrated to be an efficient reactive compatibilizer for the incompatible and immiscible blends of polyamide‐6 (PA 6) and polybutylene terephthalate (PBT). The torque measurements give indirect evidence that the reaction between PA and PBT with epoxy has an opportunity to produce an in situ formed copolymer, which can be as an effective compatibilizer to reduce and suppress the size of the disperse phase, and to greatly enhance mechanical properties of PA/PBT blends. The mechanical property improvement is more pronounced in the PA‐rich blends than that in the PBT‐rich blends. The fracture behavior of the blend with less than 0.3 phr compatibilizer is governed by a particle pullout mechanism, whereas shear yielding is dominant in the fracture behavior of the blend with more than 0.3 phr compatibilizer. As the melt and crystallization temperatures of the base polymers are so close, either PA or PBT can be regarded as a mutual nucleating agent to enhance the crystallization on the other component. The presence of compatibilizer and in situ formed copolymer in the compatibilized blends tends to interfere with the crystallization of the base polymers in various blends. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 23–33, 2000     

Dynamic mechanical behavior of acrylonitrile butadiene rubber/poly(ethylene‐co‐vinyl acetate) blends

The dynamic mechanical behavior of uncrosslinked (thermoplastic) and crosslinked (thermosetting) acrylonitrile butadiene rubber/poly(ethylene‐co‐vinyl acetate) (NBR/EVA) blends was studied with reference to the effect of blend ratio, crosslinking systems, frequency, and temperature. Different crosslinked systems were prepared using peroxide (DCP), sulfur, and mixed crosslink systems. The glass‐transition behavior of the blends was affected by the blend ratio, the nature of crosslinking, and frequency. sThe damping properties of the blends increased with NBR content. The variations in tan δ_max were in accordance with morphology changes in the blends. From tan δ values of peroxide‐cured NBR, EVA, and blends the crosslinking effect of DCP was more predominant in NBR. The morphology of the uncrosslinked blends was examined using scanning electron and optical microscopes. Cocontinuous morphology was observed between 40 and 60 wt % of NBR. The particle size distribution curve of the blends was also drawn. The Arrhenius relationship was used to calculate the activation energy for the glass transition of the blends, and it decreased with an increase in the NBR content. Various theoretical models were used to predict the modulus of the blends. From wide‐angle X‐ray scattering studies, the degree of crystallinity of the blends decreased with an increasing NBR content. The thermal behavior of the uncrosslinked and crosslinked systems of NBR/EVA blends was analyzed using a differential scanning calorimeter. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1556–1570, 2002     

Effects of functionalized multiwalled carbon nanotubes on the morphologies and mechanical properties of PP/EVA blend

The maleic anhydride‐grafted multiwalled carbon nanotubes (MWCNTs‐g‐MA) have been introduced into polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) blend. To clearly describe the effects of MWCNTs‐g‐MA on the morphology and mechanical properties of PP/EVA blends, the selective distribution of MWCNTs‐g‐MA in the blends is realized through different sample preparation methods, namely, MWCNTs‐g‐MA disperse in EVA phase and MWCNTs‐g‐MA disperse in PP matrix. The results show that the distribution of MWCNTs‐g‐MA has an important effect on the final morphology of EVA and the crystallization structure of PP matrix. Compared with PP/EVA binary blend, distribution of MWCNTs‐g‐MA in PP matrix induces the aggregation of EVA phase at high EVA content and the decrease of spherulite diameters of PP matrix simultaneously. However, when MWCNTs‐g‐MA are dispersed in the EVA phase, they induce more homogeneous distribution of EVA, and the crystallization behavior of PP is slightly affected by MWCNTs‐g‐MA. The corresponding mechanical properties including impact strength and tensile strength are tested and analyzed in the work. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1481–1491, 2009     

Thermal and mechanical properties of a dendritic hydroxyl‐functional hyperbranched polymer and tetrafunctional epoxy resin blends

Blends of a tetrafunctional epoxy resin, tetraglycidyl‐4,4′‐diaminodiphenylmethane (TGDDM), and a hydroxyl‐functionalized hyperbranched polymer (HBP), aliphatic hyperbranched polyester Boltorn H40, were prepared using 3,3′‐diaminodiphenyl sulfone (DDS) as curing agent. The phase behavior and morphology of the DDS‐cured epoxy/HBP blends with HBP content up to 30 phr were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM). The phase behavior and morphology of the DDS‐cured epoxy/HBP blends were observed to be dependent on the blend composition. Blends with HBP content from 10 to 30 phr, show a particulate morphology where discrete HBP‐rich particles are dispersed in the continuous cured epoxy‐rich matrix. The cured blends with 15 and 20 phr exhibit a bimodal particle size distribution whereas the cured blend with 30 phr HBP demonstrates a monomodal particle size distribution. Mechanical measurements show that at a concentration range of 0–30 phr addition, the HBP is able to almost double the fracture toughness of the unmodified TGDDM epoxy resin. FTIR displays the formation of hydrogen bonding between the epoxy network and the HBP modifier. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 417–424, 2010     

Selective distribution,reinforcement, and toughening roles of MWCNTs in immiscible polypropylene/ethylene‐co‐vinyl acetate blends

Polypropylene/ethylene‐co‐vinyl acetate (PP/EVA) nanocomposites with functionalized multiwalled carbon nanotubes (FMWCNTs) have been prepared. The dissolution experiment, transmission electronic microscope, and scanning electronic microscope characterizations prove that, in the nanocomposites with sea–island morphology, although some FMWCNTs are observed in both PP and EVA phases, most of FMWCNTs distribute at the interface; however, in the nanocomposites with cocontinuous morphology, FMWCNTs mainly distribute in EVA phase. Further results based on (differential scanning calorimetry) measurements show that the different dispersion states of FMWCNTs, which are resulted by the different melt blending sequences, result in the different crystallization behaviors of PP matrix. The mechanical measurements show that FMWCNTs exhibit apparent reinforcement and toughening effects for immiscible PP/EVA blends, and such effects are greatly dependent upon the blending sequences. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1882–1892, 2010     

Morphological study on water‐borne conducting polyaniline‐poly(ethylene oxide) blends

Conducting polyaniline‐poly(ethylene oxide) blends were prepared from their aqueous solutions. The blends displayed an electrical conductivity percolation threshold as low as 1.83 wt % of polyaniline loading. As demonstrated by scanning electron microscopy, polarized optical microscopy, and wide‐angle X‐ray diffraction studies, the conducting polyaniline took a fibrillar morphology in the blend, and it existed only in the amorphous phase of poly(ethylene oxide). A three‐phase model combining morphological factors instead of a two‐phase model was proposed to explain the low‐conductivity percolation threshold. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 605–612, 2002; DOI 10.1002/polb.10114     

Three‐Dimensional Structure of Olefinic Thermoplastic Elastomer Blends Using Electron Tomography

Summary: The present communication reports the first use of electron tomography in reconstructing the three‐dimensional morphology in thermoplastic elastomer blends. The blends investigated were dynamically vulcanized blends of ethylene‐propylene‐diene (EPDM) rubber/poly(propylene)/oil and polystyrene‐block‐(ethylene‐co‐butylene)‐block‐polystyrene (SEBS)/poly(propylene)/oil. An easy identification of blend morphology could be carried out at blend compositions, where conventional transmission electron microscopic imaging gives misleading information. This technique gives a higher resolution than any other microscopic technique, and is applicable to blends with dispersed as well as co‐continuous morphologies.

Example of a tomographic model of partially co‐continuous SEBS phases in a SEBS/PP/oil thermoplastic blend. Only the contours of the SEBS phase are shown.     

Polypropylene/montmorillonite nanocomposites toughened with SEBS‐g‐MA: Structure–property relationship

Polypropylene (PP)/organo‐montmorillonite (Org‐MMT) nanocomposites toughened with maleated styrene‐ethylene‐butylene‐styrene (SEBS‐g‐MA) were prepared via melt compounding. The structure, mechanical properties, and dynamic mechanical properties of PP/SEBS‐g‐MA blends and their nanocomposites were investigated by X‐ray diffraction (XRD), polarizing optical microscopy (POM), tensile, and impact tests. XRD traces showed that Org‐MMT promoted the formation of β‐phase PP. The degree of crystallinity of PP/SEBS‐g‐MA blends and their nanocomposites were determined from the wide angle X‐ray diffraction via profile fitting method. POM experiments revealed that Org‐MMT particles served as nucleating sites, resulting in a decrease of the spherulite size. The essential work of fracture approach was used to evaluate the tensile fracture toughness of the nanocomposites toughened with elastomer. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3112–3126, 2005     

Role of tie molecules in the yielding deformation of isotactic polypropylene

We examined the effects of the tie‐molecule fraction on the yielding behavior of two isotactic polypropylenes, one having little ethylene content and the other as the homopolymer with no ethylene. The tie‐molecule fraction of the samples used in this study was controlled by blending ethylene‐α‐olefin of an α‐olefin content above 50 mol % in the blend of which the copolymers were incorporated into the amorphous regions of polypropylene (PP). An excellent linear relationship was observed between the measured yield stress and the tie‐molecule fraction estimated from the Huang–Brown model, suggesting that the tie‐molecule fraction and lamellar stiffness determine whether the lamellar fragmentation is easily activated or not, depending on the PP composition. Furthermore, an extended Huang–Brown model predicts a lamellar cluster connecting about five lamellae, which has a potential to account for morphological transformation of the spherulitic structure into a fibrillar one. Comparing the immiscible blends showing a phase‐separated morphology with the partially miscible blends mentioned above, the yield stress was lowered by the presence of rubber phase, apparently in a similar manner; but the yielding processes were clearly discriminated between both cases when the yield stress was plotted against the tie‐molecule fraction. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 357–368, 1999     

Effect of 1‐hexene comonomer on polyethylene particle growth and copolymer chemical composition distribution

An investigation of the polymer particle growth characteristics and polymer molecular weight and composition distributions in ethylene homopolymerization and ethylene/1‐hexene copolymerization has been carried out with a catalyst comprising a zirconocene and methylaluminoxane immobilized on a silica support. The presence of 1‐hexene leads to higher productivity and easier fragmentation of the support during particle growth. Crystallization analysis fractionation and gel permeation chromatography analysis of ethylene/1‐hexene copolymers prepared at different polymerization times reveals a broadening of the chemical composition distribution with increasing polymerization time as a result of the gradual formation of a relatively high‐molecular‐weight, ethylene‐rich fraction. The results are indicative of significant monomer diffusion effects in both homopolymerization and copolymerization. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2883–2890, 2006     

Characterization of elastomeric blends by atomic force microscopy

The bulk mechanical properties of a blend of elastomers are found to depend on the micro and nano scale morphology of the phases of the materials in the blend. In this study, we examine the phase morphology of blends of incompatible elastomers using Atomic Force Microscopy (AFM). Specifically, nanoindentation and Tapping Mode AFM (TMAFM) imaging techniques are used as experimental tools for mapping the composition of unfilled elastomeric blends. Depending on the composition of the blend, either co‐continuous or discontinuous domain/matrix morphology is observed. To identify the different components in bromobutyl (BIIR)/natural rubber (NR) blends, nanoscale indentation measurements were made on the observed phase‐separated regions. Results from force mode AFM and mechanical measurements of bulk NR and BIIR are used to assist in the interpretation of the TMAFM results for the BIIR/NR blends. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 492–503, 2006