Phthalonitrile cure reaction with aromatic diamines

Phthalonitrile monomers can be polymerized thermally in the presence of small amounts of curing agents into thermosetting polymers. The thermosets exhibit outstanding thermo-oxidative stability, display good mechanical properties, and offer promise as matrices for composite applications. The phthalonitrile cure reaction is typically accomplished with an aromatic diamine, 1,3-bis(3-aminophenoxy)benzene (m-APB), added in the range of 1.5–2% by weight of the monomer in the melt phase. This article addresses the cure reaction with a sulfone-containing diamine, bis[4-(4-aminophenoxy)phenyl] sulfone (p-BAPS), which shows lower volatility as determined from thermogravimetric studies (TGA) compared to m-APB at the processing temperatures typically employed for phthalonitrile cures. Rheometric studies conducted to monitor the viscosity increase during a cure reaction suggest that the cure reaction with m-APB is faster compared to the reaction with p-BAPS. Even though differences are seen in the initial cure rates, the final cured products are similar in terms of the glass transition temperatures and thermal and oxidative stabilities. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1885–1890, 1998     

Cyclohexane and phosphorus based benzoxazine-bismaleimide hybrid polymer matrices: thermal and morphological properties

Benzoxazine monomers namely 1,1-bis (3-methyl-4-hydroxyphenyl)cyclohexane benzoxazine (CB_DDM) and bis(4-maleimidophenyl) triphenylphosphine oxide benzoxazine (BMPB_BAPPPO) were synthesized and blended with bismaleimide (BMPM) to improve thermal properties of polybenzoxazine. The benzoxazine- bismaleimide (Bz-BMI) hybrid polymer matrices were prepared via in-situ polymerization and their thermal and morphological properties were studied. The chemical reaction of benzoxazines with the bismaleimide was carried out thermally and the resulting product was analyzed by FT-IR spectra. The glass transition temperature, curing behavior, thermal stability, char yield and flame resistance of the hybrid polymer matrices were analyzed using DSC and TGA. The homogeneous structure of the hybrid polymer matrices was determined by SEM and visual observations. Data obtained from thermal studies infer that these hybrid materials possess high thermal stability which can be used as adhesives, sealants, coating and matrices for high performance automobile and microelectronic applications.     

Enhanced properties of phthalonitrile resins under lower curing temperature via complex curing agent

High curing temperature has been restricting the application and development of phthalonitrile resin. A complex curing agent containing melamine (ME) and ZnCl₂ was developed to promote the curing reaction of resorcinol‐based phthalonitrile resin (DPPH). The thermal stability of ME can be significantly enhanced via adding ZnCl₂, which was due to the interaction between ZnCl₂ and amino group in ME. Moreover, the activities of pristine ZnCl₂ and ME were improved via mixing, especially, the curing temperature for DPPH can be effectively reduced. Even at a curing temperature of 300°C, the 5% weight loss temperature of the resulting resin cured with complex curing agent still exceeded 500°C, which was much higher than those with pristine curing agents. In addition, the good long‐term oxidation stability and relatively low water absorption can also be obtained in the resins cured with novel curing agent. This work affords a facile route for designing high‐performance curing agent to improve the curing process of phthalonitrile resin.     

Thermal Degradation and Fire Behavior of High Performance Polymers

Abstract

High performance and high temperature polymers are a class of polymeric materials exhibiting high thermal stability and their resistance to fire makes them valuable assets for many applications. Those applications include as typical examples high temperature gas separation membranes, automotive and aerospace industry as well as the construction industry. The high performance polymers have been synthesized since the early 1960s, and have developed rapidly over the past few decades. Most high performance polymers comprise a highly aromatic backbone, linear chains, and strong inter-chain interactions. This review deals mostly with commercial polymeric materials. Studies regarding their thermal behavior, degradation mechanism and their reaction to fire have been synthetically combined in order to bring out potential insight concerning the effect of the thermal decomposition and thermal behavior on the fire properties of those polymers.     

A novel benzimidazole‐containing phthalonitrile monomer with unique polymerization behavior

A novel benzimidazole‐containing phthalonitrile monomer (BIPN) was synthesized. The chemical structure of BIPN was confirmed by various spectroscopic techniques. Differential scanning calorimetry measurement revealed that the self‐promoted polymerization reaction of the BIPN proceeds extremely sluggish and showed low polymerization exothermic effect. Subsequent rheological measurement displayed that the BIPN was able to keep a stable and low melt viscosity for 4 h at 300 °C, 2 h at 310 °C, and 50 min at 330 °C. The derived BIPN polymers showed excellent thermal properties revealed by thermogravimetric analysis, which were better than those of the corresponding polymer derived from phthalonitrile monomer without benzimidazole moiety. IR analysis confirmed the occurrence of the triazine ring within the polymer crosslinking sites. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Syntheses,structure, reactivity,and thermal properties of new cyclic phosphine oxide epoxy resins cured by diamines

A new type of epoxy resin which contained cyclic phosphine oxide group in the main chain was synthesized. The structure of the new type of epoxy resin was confirmed by elemental analyses (EA), infrared spectroscopy (IR), and ¹H-NMR and ¹³C-NMR spectroscopies. In addition, compositions of the new synthesized cyclic phosphine oxide epoxy resin (EPCAO) with three curing agents, e.g., bis(3-aminophenyl)methylphosphine oxide (BAMP), 4,4′-diamino-diphenylmethane (DDM), and 4,4′-diaminodiphenylsulfone (DDS), were used for making a comparison of its curing reactivity, heat, and flame retardancy with that of Epon828 and DEN438. The reactivities were measured by differential scanning calorimetry (DSC). Through the evaluation of thermal gravimetric analysis (TGA), those polymers which were obtained through the curing reactions between the new epoxy resin and three curing agents (BAMP, DDM, DDS) also demonstrated excellent thermal properties as well as a high char yield. © 1996 John Wiley & Sons, Inc.     

Synthesis and properties of polyoxyarylenesiloxanes

High molecular weight polymers containing oligosiloxanes in the backbone were made by the reaction of aromatic diols with α,ω-diaminosiloxane homologs. The glass transition temperatures dropped by 30–40°C in a homologous series with each siloxane added. The thermal stability also suffered when increasing the number of siloxane groups. The polymers all displayed high % char measurements and one polymer (disiloxane) tested had a V₀ rating by UL-94 testing. The trisiloxane-containing polymer had a high percent elongation at break (>300%). All the polymers tested were fairly susceptible to hydrolysis. © 1994 John Wiley & Sons, Inc.     

Novel species of soluble thermally stable poly(keto ether ether amide)s: preparation,characterization, and properties

A new diamine containing one keto and four ether groups was prepared through a three‐step reaction: first, hydroquinone was reacted with 1‐fluoro‐4‐nitrobenzene and 4‐(4‐nitrophenoxy) phenol was obtained. The next step was reduction of nitro group to amino group in which 4‐(4‐aminophenoxy) phenol was prepared. In the final step, the new diamine named as bis(4‐(4‐(4‐aminophenoxy)phenoxy)phenyl) methanone was synthesized through reaction of the later compound with 4,4′‐difluoro benzophenone. All prepared materials were fully characterized by spectroscopic methods and elemental analysis. Novel species of poly(keto ether ether amide)s were synthesized via polymerization reaction of the diamine with different diacid chlorides including terephthaloyl chloride, isophthaloyl chloride, and adipoyl chloride. All polyamides were characterized, and their properties such as thermal behavior, thermal stability, solubility, viscosity, water uptake, and crystallinity were investigated and compared together. The glass transition temperatures of the polymers were about 204–232°C, and their 10% weight losses were in the range of 396–448°C. Polymers showed high thermal stability and enhanced solubility that mainly resulted from incorporation of the diamine structure containing keto, ether, and aromatic units into polyamide backbones. Copyright © 2014 John Wiley & Sons, Ltd.     

Benzoxazine modified diglycidyl ether of bisphenol-a/silicon/siliconized epoxy hybrid polymer matrices: Mechanical,thermal, electrical and morphological properties

Benzoxazines modified epoxy hybrid polymer matrices were developed using benzoxazines (CB_DDM and BMPB_DDM) and epoxy resins (DGEBA, SE and EP-HTPDMS) to make them suitable for high performance applications. The benzoxazine-epoxy hybrid polymer matrices were prepared via in-situ polymerization and were investigated for their thermal, thermo-mechanical, mechanical, electrical and morphological properties. Two types of skeletal modified benzoxazines namely 1,1-bis(3-methyl-4-hydroxyphenyl)cyclohexane benzoxazine (CB_DDM) and bis(4-maleimidophenyl) benzoxazine (BMPB_DDM) were synthesized by reacting paraformaldehyde and 4,4′-diaminodiphenylmethane with 1,1-bis (3-methyl-4-hydroxyphenyl)cyclohexane and N-(4-hydroxyphenyl)maleimide respectively. Epoxy resins viz., diglycidyl ether of bisphenol-A (DGEBA), silicon incorporated epoxy (SE) and siliconized epoxy resin (EP-HTPDMS) were modified with 5, 10 and 15 wt% of benzoxazines using 4,4′-diaminodiphenylmethane as a curing agent at appropriate conditions. The chemical reaction of benzoxazines with the epoxy resin was carried out thermally and the resulting product was analyzed by FT-IR spectra. The glass transition temperature, curing behavior, thermal stability, char yield and flame resistance of the hybrid polymers were analysed by means of DSC, TGA and DMA. Mechanical properties were studied as per ASTM standards. The benzoxazines modified epoxy resin systems exhibited lower values of dielectric constant and dielectric loss with an enhanced values of of arc resistance, glass transition temperatures, degradation temperatures, thermal stability, char yield, storage modulus, tensile strength, flexural strength and impact strength.     

Synthesis of new linear polymers containing phosphorus atom in the main chain by the radical polyaddition: Addition polymers of phenylphosphine with 1,4-divinylbenzene or 1,4-diisopropenylbenzene and their properties

A polyaddition of phenylphosphine (PH) to 1,4-divinylbenzene (DVB) or 1,4-diisopropenylbenzene (DIPB) was carried out by radical initiations or UV irradiation at 60–80°C in toluene under a nitrogen atmosphere. The soluble polymer with higher molecular weight () was obtained in a high yield with AIBN initiator for 95 h in the presence of 5% excess of PH to DVB (monomer feed ratio [DVB]₀/[PH]₀ = 1/1.05). On the other hand, a polyaddition of PH to DIPB proceeded much slower than the case of DVB, but the high polymer was obtained in a high yield by choosing polyaddition conditions such as polyaddition temperature and initiator concentration. From ¹H-NMR, IR analyses, and phosphorus content of the polymers, it was characterized that both polymers have the alternating structure consisting of PH and DVB or DIPB units in 1 : 1 ratio. The glass transition and decomposition temperatures of both polymers under a nitrogen atmosphere were almost similar: 15–30°C and 380–385°C, respectively; but, the polymers were oxidized by heating under an atmosphere of air. The polymers had a self-extinguishing property and the polymer blend of the flammable polymers such as polystyrene and polyethylene with the phosphorus-containing polymers exhibited an excellent flame resistance. © 1994 John Wiley & Sons, Inc.     

o-Carborane-Containing Poly(siloxane-arylacetylene)s With Thermal and Thermo-Oxidative Stabilities

A series of poly(siloxane-arylacetylene)s with o-carborane in the backbone (CB-PSOA)s were prepared by the coupling reaction between poly(siloxane-arylacetylene) (PSOA) and decaborane (B₁₀H₁₄) in the presence of CH₃CN. CB-PSOAs were characterized by Fourier-transform infrared (FT-IR) spectroscopy, nuclear magnetic resonance (NMR), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and Pyrolysis–gas chromatography–mass spectrometry (Py–GC–MS). The results show that the average amount of carborane units in a CB-PSOA chain could be raised when the molar ratio of B₁₀H₁₄ to PSOA is increased from 0.6 to 2.4. The crosslinking reaction could be carried on at above 140°C for CB-PSOAs. The CB-PSOA thermosets show excellent thermo oxidative stability with over 85% residue yield at 1000°C in air.     

PA66/PA12/clay based nanocomposites: structure and thermal properties

In a previous paper the structure and the physical properties of melt mixed polyamide 66 (PA66)/polyamide 12 (PA12) blends characterized by different compositions have been investigated by means of morphological and physical analyses. A low amount of organically‐modified layered silicate (OMLS, 4 wt%) was introduced in order to evaluate its effect on blends structure and components miscibility. This paper completes the characterization of these materials investigating their thermal properties by means of standard and modulated differential scanning calorimetry (DSC, MDSC), dynamic‐mechanical analysis (DMA), and thermogravimetric analysis (TGA). The partial miscibility of PA66 and PA12, with phase separation depending on blend composition, has been confirmed by analyzing the glass transition temperature (T_g) dependence on composition as well as the existence of strong segmental interactions between polymer components. A compatibilizing action of OMLS has been observed because of a lowering of interfacial tension avoiding coalescence phenomena between particles during melt mixing process. Copyright © 2010 John Wiley & Sons, Ltd.     

Synthesis and properties of a bisphenol A based phthalonitrile resin

A multiple aromatic ether linked phthalonitrile was synthesized and characterized. The oligomeric phthalonitrile monomer was prepared from the reaction of an excess amount of bisphenol A with 4,4′‐difluorobenzophenone in the presence of K₂CO₃ as the base in an N,N‐dimethylformamide/toluene solvent mixture, followed by end capping with 4‐nitrophthalonitrile in a two‐step, one‐pot reaction. The monomer properties were compared to those of the known resin 2,2‐bis[4‐(3,4‐dicyanophenoxy)phenyl]propane after being cured in the presence of bis[4‐(4‐aminophenoxy)phenyl]sulfone. Rheometric measurements and thermogravimetric analysis showed that the oligomeric phthalonitrile resin maintained good structural integrity upon heating to elevated temperatures and exhibited excellent thermal properties along with long‐term oxidative stability. The ether‐linked phthalonitrile resin absorbed less than 2.5% water by weight after exposure to an aqueous environment for extended periods. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4136–4143, 2005     

Thermal behaviour of ethynyl and ethenyl terminated imide resins

A series of ethynyl and ethenyl end-capped imide resins were synthesised by the reaction of 9,9-bis(4-aminophenyl) fluorene (BAF) with pyromellitic dianhydride (PMDA)3/3′, 4,4′-benzophenone tetracarboxylic acid dianhydride (BTDA)/2,2-bis(3,4-dicarboxy phenyl) hexafluoropropane dianhydride (6F) and 3-ethynyl aniline/maleic anhydride. Structural characterisation was done by infra red and elemental analysis. Thermal characterisation was done by differential scanning calorimetry and thermogravimetric analysis. The decomposition temperatures of cured resins were above 200°C in nitrogen atmosphere. Char yield at 800°C ranged from 59–65.5%.     

Polysiloxanes polymers with hyperbranched structure and multivinyl functionality

Hyperbranched polysiloxane polymers with multivinyl functionality were designed and synthesized through a “one‐step and one‐pot” deactivation enhanced atom transfer polymerization (DE‐ATRP) approach from the copolymerization of polydimethylsiloxane (PDMS) macromonomers and divinylbenzene (DVB). Various feed ratios of siloxane‐based monomer and divinyl monomers were investigated. We showed that even at DVB concentrations as high as 80 mol % in the feed, 65% yield of hyperbranched polymer could be obtained without gelation because the DE‐ATRP suppressed the rapid formation of macronetwork structures. The molecular weight, polydispersity, macromolecular structure of hyperbranched poly(DVB‐co‐PDMS) as well as its viscosity in silicone oil were characterized by GPC‐MALLS, ¹H NMR and rheometer. By tracking the relationship between the radius of gyration, elution volume and molecular weight from MALLS analysis, solid evidences of the highly branched and condensed structure of the polymers were obtained. Furthermore, the oil thickening experiments demonstrate that this hyperbranched polymer can act as a well‐controlled viscosity‐modifier for Silicone oils, which potentially will have important application in coating, cosmetic and pharmaceutical products. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Synthesis,Characterization and Thermal Properties of Imide-Containing Phthalonitrile Polymers

A series of novel imide-containing phthalonitrile polymers with flexible aryl ether units have been synthesized and characterized. Bisphenol monomers were synthesized by a multi-step synthesis involving a condensation reaction between aromatic aldehydes and 2,6-dimethyl phenol, respectively. The bisphenols obtained were reacted with 4-nitrophthalonitrile to form aryl ether linkage containing bisphthalonitriles. These products were hydrolyzed to tetra carboxylic acid, which were subsequently converted into corresponding dianhydrides. The obtained dianhydrides were reacted with synthesized 4-(4′-aminophenoxy) phthalonitrile by thermal imidization leading to the formation of imide-containing phthalonitrile monomers. The synthesized monomers were cured with 3.5 wt% of aromatic diamine, 4,4′-diaminodiphenylsulphone(DDS). The structure and properties of all compounds synthesized were confirmed by using elemental analysis, FT-IR, ¹H-NMR, ¹³C-NMR, DSC, TGA and rheometric studies. The cure temperatures are found to be in the range of 283–302°C, the temperature of 5% and 10% weight loss from TGA are in the range of 433–492°C in N₂ and 424–478°C in air, char yield at 800°C is 40–51%.     

Synthesis of novel crosslinkable polymers by atom transfer radical polymerization of cardanyl acrylate

In this work, the successful application of atom transfer radical polymerization (ATRP) to cardanyl acrylate, a polymerizable monomer derived from a renewable resource cardanol, is reported. Polycardanyl acrylate and poly(methylmethacrylate)‐cardanyl acrylate copolymers were prepared in bulk ATRP, using Copper(I) bromide/N, N, N′, N′, N″‐pentamethyl diethylene triamine (PMDETA) catalyst system at 95 °C in combination with ethyl‐2‐bromo isobutyrate initiator. The copolymers had mol. wt. (M_n) in the range 8300–2400 g/mol and polydispersity index (PDI) 1.27–2.00, depending upon the [M]₀/[I]₀ ratio. ¹H NMR analysis of the copolymer showed that unsaturation in the side chain of cardanyl acrylate is unaffected under the conditions of ATRP. This was further confirmed by studying the curing reaction of polycardanyl acrylate by supported dynamic mechanical thermal analysis (DMTA) in dual cantilever mode. The thermogravimetric analysis shows that the copolymers have improved thermal stability, by about 35 °C, in comparison with pure PMMA. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 5953–5961, 2005     

Preparation of conductive polybenzoxazines by oxidative polymerization

Soluble and thermally curable conducting high molecular weight polybenzoxazine precursors were prepared by oxidative polymerization 3‐phenyl‐3,4‐dihydro‐2H‐benzo[e][1,3] oxazine (P‐a) alone and in the presence of thiophene (Th) with ceric ammonium nitrate in acetonitrile. The structure of the precursors was confirmed by FTIR, ¹H NMR, and DSC measurements, indicating the presence of a cyclic benzoxazine structure, together with small but varying amount of a ring opened phenolic structure. The resulting polymers exhibit conductivities around 10^?2 S cm^?1 and undergo thermal curing at various temperatures. Attempts to copolymerize P‐a with another electroactive monomer, pyrrole (Py), by a similar redox process were unsuccessful, which was attributed to the unfavourable oxidation potential of Py. The cured products exhibited high thermal stability but lower conductivity, than those of the precursors. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 999–1006, 2007     

The influence of multiple modified MMT on the thermal and fire behavior of poly (lactic acid) nanocomposites

This work reported the preparation and physical properties of biodegradable nanocomposites fabricated using polylactic acid (PLA) and multiple organic modified montmorillonite (MMT). In order to improve the chemical compatibility between PLA and Na‐MMT, the surface of Na‐MMT was first organically modified by cetyl trimethyl ammonium bromide (CTAB) and resorcinol bis(diphenyl phosphate) (RDP) using ion‐exchange and adsorption technique. Both Fourier transform infrared and X‐ray diffraction (XRD) results indicated that CTAB and RDP molecules were intercalated into the galleries of MMT sheets to enlarge the interlayer spacing. Then, the PLA/MMT nanocomposites were prepared by a simple melt‐blending method. The XRD and TEM results of the nanocomposites indicated that the PLA polymer chains inserted into the galleries of co‐modified MMT (C‐MMT) and contained disorderedly intercalated layered silicate layers within a PLA matrix. The C‐MMT nanolayers were homogenously dispersed in PLA matrix, resulting in various property enhancement. The fabricated PLA/C‐MMT nanocomposites with 5.0 wt% addition showed significant enhancements (176%) in the storage modulus compared to that of neat PLA. The thermal stability and fire resistance were also remarkably improved. These improvements are probably because of both the physical barrier effect of the MMT nanosheets and charring effect of the C‐MMT. Copyright © 2015 John Wiley & Sons, Ltd.